6053/6055 Modbus Plus Communications Interface

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1 This maual was dowloaded o (0) ifo@sdsdrives.com 6053/6055 Modbus Plus Commuicatios Iterface Techical Maual HA468032U001 Issue 3 Compatible with Versio 1.2 (owards) Firmware Copyright 2007 Parker SSD Drives, a divisio of Parker Haifi Ltd. All rights strictly reserved. No part of this documet may be stored i a retrieval system, or trasmitted i ay form or by ay meas to persos ot employed by a Parker SSD Drives compay without writte permissio from Parker SSD Drives, a divisio of Parker Haifi Ltd. Although every effort has bee take to esure the accuracy of this documet it may be ecessary, without otice, to make amedmets or correct omissios. Parker SSD Drives caot accept resposibility for damage, ijury, or expeses resultig therefrom. WARRANTY Parker SSD Drives warrats the goods agaist defects i desig, materials ad workmaship for the period of 12 moths from the date of delivery o the terms detailed i Parker SSD Drives Stadard Coditios of Sale IA058393C. Parker SSD Drives reserves the right to chage the cotet ad product specificatio without otice. Cot.1

2 This maual was dowloaded o (0) ifo@sdsdrives.com Safety Iformatio! WARNING! Durig commissioig, remove the fuses (or trip the circuit breaker) o your 3- phase supply. Make sure the power is OFF, ad that it caot be switched o accidetally whilst you are workig. REFER TO YOUR MAIN PRODUCT MANUAL FOR SPECIFIC SAFETY INFORMATION ABOUT THE DEVICE YOU ARE CONTROLLING IMPORTANT: Please read this iformatio BEFORE istallig the equipmet. Iteded Users This maual is to be made available to all persos who are required to istall, cofigure or service equipmet described herei, or ay other associated operatio. The iformatio give is iteded to highlight safety issues, EMC cosideratios, ad to eable the user to obtai maximum beefit from the equipmet. Applicatio Area The equipmet described is iteded for idustrial motor speed cotrol. Persoel Istallatio, operatio ad maiteace of the equipmet should be carried out by qualified persoel. A qualified perso is someoe who is techically competet ad familiar with all safety iformatio ad established safety practices; with the istallatio process, operatio ad maiteace of this equipmet; ad with all the hazards ivolved. Safety All cotrol ad sigal termials are SELV, i.e. protected by double isulatio. EMC I a domestic eviromet this product may cause radio iterferece i which case the user may be required to take adequate couter-measures. This equipmet cotais electrostatic discharge (ESD) sesitive parts. Observe static cotrol precautios whe hadlig, istallig ad servicig this product. Cot.2

3 This maual was dowloaded o (0) ifo@sdsdrives.com Safety Iformatio! CAUTION! At ay time, there may be a loss of motor cotrol ad separate/idepedet applicatio measures should be take to esure that such loss of motor cotrol caot preset a safety hazard. RISK ASSESSMENT Uder fault coditios, power loss or uiteded operatig coditios, the drive may ot operate as iteded. I particular: Stored eergy might ot discharge to safe levels as quickly as suggested, ad ca still be preset eve though the drive appears to be switched off The motor's directio of rotatio might ot be cotrolled The motor speed might ot be cotrolled The motor might be eergised A drive is a compoet withi a drive system that may ifluece its operatio or effects uder a fault coditio. Cosideratio must be give to: Stored eergy Supply discoects Sequecig logic Uiteded operatio Cot.3

4 This maual was dowloaded o (0) ifo@sdsdrives.com Cotets Cotets Page 6053/6055 MODBUS PLUS OPTION 1 System Overview... 1 Product Features... 1 Product Code... 1 CELite Requiremets... 1 Hardware Istallatio... 2 Istallig ad Coectig the Modbus PlusTechBox... 2 Istallig the Modbus PlusTechBox... 2 Cable Specificatios... 3 Iitial Power-o Checks... 3 Uderstadig the LED Idicatios... 4 Cofigurig the Drive... 5 The Modbus Plus MMI View... 5 The No-specific CofigEd-Lite & MMI View... 5 Parameter Descriptios Poit to Poit I/O Coectio Set 1 : Read from TechBox Set 1 : Write to TechBox Set 2 : Read from TechBox Set 2 : Write to TechBox Poit to Poit I/O Coectio Set 1 : Read from TechBox Set 1 : Write to TechBox Set 2 : Read from TechBox Set 2 : Write to TechBox Set 3 : Read from TechBox Set 3 : Write to TechBox Set 4 : Read from TechBox Set 4 : Write to TechBox Cofigurig the PLC/SCADA Supervisor Appedix A Modbus Error Codes Error Codes (Modbus Plus & SY/MAX Etheret) Ivalid Commad Errors Modbus Slave Exceptio Respose Routig Failures Modbus Slave Exceptio Respose Appedix B Troubleshootig /6055 Modbus Plus TechBox Status LEDs Appedix C Exteral Cotrol of the Drive Appedix D Sample Cofiguratios Cot.4

5 6053/6055 MODBUS PLUS OPTION System Overview This maual was dowloaded o (0) ifo@sdsdrives.com 1 Product Features Available for 690+, ad 590+ products Compact 5H x 3W x 1D iches Easy sap o istallatio Suitable for use with drive models: 590+ firmware versio > firmware versio >4.7 Coectio usig serial cable (shielded twisted pair) LED s to idicate board ad commuicatios status 1 M bits/s Software-selectable Slave Address The Modbus PlusTechBox is provided as a plug-i drive optio. Product Code Part Number: 6053/MBP/00 Modbus PlusTechBox 6055/MBP/00 Modbus PlusTechBox CELite Requiremets Software versio: 5.16 or higher. WARNING! Before istallig, esure that the drive wirig is electrically isolated ad caot be made live uitetioally by other persoel. Wait 5 miutes after discoectig power before workig o ay part of the system or removig the covers from the drives. 6053/6055 Modbus Plus Commuicatios Iterface

6 2 Hardware Istallatio This maual was dowloaded o (0) ifo@sdsdrives.com Istallig ad Coectig the Modbus PlusTechBox WARNING! Prior to startig work esure all sources of power are isolated. Istallig the Modbus PlusTechBox The Modbus PlusTechBox plugs ito the drive i the slot provided. With the frame B 690+, the TechBox is fitted i place of the keypad. Coect the supplied yellow/gree wire betwee the metal TechBox case ad oe of the chassis earth pillars. If also usig the keypad with a 690+ frame B, fit a 6052 remote moutig kit. With the 590+ ad the 690+ frame C ad above, the TechBox is istalled i the right-had slot that is located above the termial strip o the cotrol board. Refer to Figures 2 ad /MBP/00 TECHBOX 6055/MBP/00 TECHBOX Figure 1. Modbus+ TechBoxes Figure Frame B 6053/6055 Modbus Plus Commuicatios Iterface

7 This maual was dowloaded o (0) ifo@sdsdrives.com Frame 1 illustrated Speed Feedback Optio Comms Optio Speed Feedback Optio Comms Optio 690+ Frame D illustrated Figure frames C - J, ad 590+ all frame sizes Cable Specificatios Shielded twisted pair. Iitial Power-o Checks With the correct coectios to the active PLC/SCADA supervisor, the MODULE LED will be ON cotiuously. The NETWORK LED will flash to idicate the No Coectio State. 6053/6055 Modbus Plus Commuicatios Iterface

8 4 This maual was dowloaded o (0) ifo@sdsdrives.com Uderstadig the LED Idicatios Network LED Idicates the state of the coected etwork. The states idicated are those produced by the PEER STATUS parameter of the TechBox fuctio block. Module LED Idicates the set-up state of the TechBox. The states idicated are those produced by the FAULT parameter of the TechBox fuctio block. Network LED Idicatio PEER STATUS Parameter Module LED Idicatio FAULT Parameter ON 0 NORMAL LINK ON 0 NONE LONG FLASH 1 DUP STATION LONG FLASH 1 PARAMETER FLASH 2 ONLY STATION FLASH 2 TYPE MISMATCH FLASH 3 NO TOKEN SHORT FLASH 3 SELF TEST SHORT FLASH 4 MONITOR LINK 4 HARDWARE OFF OFF 5 INITIALISING 6 DISABLED 5 MISSING Figure 4. LED Status Idicatio Note: Note: The NETWORK LED is always i the OFF state whe the MODULE LED is ot ON cotiuously. This idicates that the TechBox is ot receivig exteral commuicatios or the PLC is off. 6053/6055 Modbus Plus Commuicatios Iterface

9 Cofigurig the Drive This maual was dowloaded o (0) ifo@sdsdrives.com 5 Begi by cofigurig the drive to accept the TechBox. Use the keypad (MMI), or CofigEd Lite to cofigure the TEC OPTION fuctio block parameters iside the drive before commissioig the Modbus Plus techology optio. The parameter ames ad fuctios i this fuctio block are iter-depedet ad will chage with differet parameter values ad various Optios that ca be fitted. Whe the Modbus Plus optio is fitted ad the TYPE parameter is set to display MODBUS PLUS, the fuctio block parameters take o ew idetities, as show i the two cases below. Note: Note: Whe usig the MMI, remember to save the set-up via the Parameter Save or System/Save Cofig meu. The Modbus Plus MMI View With the Modbus Plus optio correctly istalled, thetec OPTION fuctio block will cotai the followig parameter ames whe viewed usig the MMI MMI Meu Map 1 SETUP PARAMETERS 2 SERIAL LINKS 690+ MMI Meu Map 1 SETUP PARAMETERS 2 COMMUNICATIONS MODBUS PLUS Tec Optio FAULT [756] NONE VERSION [757] 0000 PEER STATUS [758] 0000 SOURCE DATA OK [759] 0000 [750] TYPE 0 [751] NODE ID 0 [752] SOURCE NODE ID 0 [753] SOURCE DATA SIZE 0 [754] SOURCE OFFSET 0 [755] PARAM MAPPING Modbus Plus MMI View 3 TECH OPTION TY PE NODE ID SOURCE NODE ID SOURCE DATA SIZE SOURCE OFFSET PARAM MAPPING FAULT VERSION PEER STATUS SOURCE DATA OK 3 TECH OPTION TY PE NODE ID SOURCE NODE ID SOURCE DATA SIZE SOURCE OFFSET PARAM MAPPING FAULT VERSION PEER STATUS SOURCE DATA OK The No-specific CofigEd-Lite & MMI View This is how the TEC OPTION fuctio block looks whe viewed usig CofigEd-Lite. The MMI also displays these o-specific parameter ames whe the Modbus Plus optio is ot yet istalled ito the drive, or a icorrect TYPE is selected for the fitted Optio MMI Meu Map 1 SETUP PARAMETERS 2 SERIAL LINKS 690+ MMI Meu Map 1 SETUP PARAMETERS 2 COMMUNICATIONS Tec Optio FAULT [756] NONE VERSION [757] 0000 OUTPUT 1 [758] 0000 OUTPUT 2 [759] 0000 NONE [750] TYPE 0 [751] INPUT 1 0 [752] INPUT 2 0 [753] INPUT 3 0 [754] INPUT 4 0 [755] INPUT 5 No-specific CofigEd-Lite & MMI view 3 TEC OPTION TYPE INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 FAULT VERSION OUTPUT 1 OUTPUT 2 3 TEC OPTION TYPE INPUT 1 INPUT 2 INPUT 3 INPUT 4 INPUT 5 FAULT VERSION OUTPUT 1 OUTPUT /6055 Modbus Plus Commuicatios Iterface

10 6 TYPE This maual was dowloaded o (0) ifo@sdsdrives.com Parameter Descriptios Rage: Eumerated - see below Selects the type of Techology Optio. Eumerated Value : Techology Optio 0 : NONE 1 : RS485 2 : PROFIBUS DP 3 : LINK 4 : DEVICENET 5 : CANOPEN 6 : LONWORKS 7 : CONTROLNET 8 : MODBUS PLUS 9 : ETHERNET NODE ID Rage: 0 to 64 Modbus Plus ode address. Note: 0 is a ivalid address, if set the Modbus Plus iterface will be held i the DISABLED state. SOURCE NODE ID Rage: 0 to 64 Used for Global Database trasactios oly. Node Id of the Source Database. If set to 0, o Source Database is selected. SOURCE DATA SIZE Rage: 0 to 32 Used for Global Database trasactios oly. Number of words to get from the Source Database. If Size plus Offset is greater tha 32, the Size (see ext parameter) is limited. For example, if SIZE = 10 ad OFFSET = 25, oly 7 words of data will be trasferred. SOURCE OFFSET Rage: 0 to 31 Used for Global Database trasactios oly. Offset, i words, of start of required data i the Source Database. PARAM MAPPING Rage: Eumerated - see below Used to select the set of Drive parameters to be read ad writte over Modbus Plus. See 590+ Poit to Poit I/O Coectio, page 8, ad 690+ Poit to Poit I/O Coectio, page 13, for descriptio of sets. Eumerated Value : PARAM MAPPING state 590+: 0 : NONE 1 : SET 1 2 : SET : 0 : NONE 1 : SET 1 2 : SET 2 3 : SET 3 4 : SET /6055 Modbus Plus Commuicatios Iterface

11 This maual was dowloaded o (0) ifo@sdsdrives.com FAULT Rage: Eumerated - see below The fault state of the Techology Optio. Eumerated Value : FAULT state 0 : NONE o faults 1 : PARAMETER parameter out-of-rage 2 : TYPE MISMATCH TYPE parameter ot set to MODBUS PLUS 3 : SELF TEST hardware fault - iteral 4 : HARDWARE hardware fault - exteral 5 : MISSING o optio fitted VERSION Rage: 0000 to FFFF The versio of the Techology Optio card. If o optio is fitted the the versio is reset to zero. For example, 0101 is versio 1.1. PEER STATUS Rage: Eumerated - see below State of the Modbus Plus etwork coectio. Refer to "Appedix B Troubleshootig", page 24 for further details. Eumerated Value : PEER STATUS 0 : NORMAL LINK 1 : DUP STATION 2 : ONLY STATION 3 : NO TOKEN 4 : MONITOR LINK 5 : INITIALISING 6 : DISABLED SOURCE DATA OK Rage: FALSE / TRUE Used for Global Database trasactios oly. If TRUE idicates that the a coectio has bee made to the ode with the source database ad that the requested data (size ad offset ) are available /6055 Modbus Plus Commuicatios Iterface

12 8 This maual was dowloaded o (0) ifo@sdsdrives.com 590+ Poit to Poit I/O Coectio Poit-to-Poit I/O coectios eable several parameter values to be passed i oe trasactio. The coectios are predefied sets of parameters. Parker SSD Drives predefied several assembly objects. They are defied o the followig pages. These sets are specific to Parker SSD Drives products. The followig table provides a summary of the set umbers that are provided. Set Number Read/Write Number of bytes trasferred Drives applicable 1 Read Write Read Write Refer to Appedix C for Sequece Status ad Remote Sequece details. 6053/6055 Modbus Plus Commuicatios Iterface

13 This maual was dowloaded o (0) ifo@sdsdrives.com 590+ Set 1 : Read from TechBox Byte Descriptio Drive Tag Number Rage 0, 1 Sequece Status FFFF 2 Bit-field: Bit Number 0 Not Program Stop Iput B8 80 Biary 1 Digital Iput C3 68 Biary 2 Digital Iput C4 69 Biary 3 Digital Iput C5 70 Biary 4 Digital Iput C6 71 Biary 5 Digital Iput C7 72 Biary 6 Digital Iput C8 73 Biary 7 Rampig 113 Biary 3 Bit-field: Bit Number 0 Digital Output B5 74 Biary 1 Digital Output B6 75 Biary 2 Digital Output B7 76 Biary 3 User Defied Logic 1 (PNO 112) Idirect Biary 4 User Defied Logic 2 (PNO 113) Idirect Biary 5 User Defied Logic 3 (PNO 114) Idirect Biary 6 User Defied Logic 4 (PNO 115) Idirect Biary 7 Reserved 4, 5 Aalogue Iput 1 50 ± 100% 6, 7 Aalogue Iput 2 51 ± 100% 8, 9 Aalogue Iput 3 52 ± 100% 10, 11 Aalogue Iput 4 53 ± 100% 12, 13 Aalogue Iput 5 54 ± 100% 14, 15 Aalogue Output 1 55 ± 100% 16, 17 Aalogue Output 2 56 ± 100% 18, 19 Health Store Word FFFF 20, 21 Health Word FFFF 22, 23 Speed Feedback % 207 ± 100% 24, 25 Speed Demad % 89 ± 100% 26, 27 Armature curret feedback % 65 ± 300% 28, 29 User Defied Value 1 (PNO 120) Idirect Biary 30, 31 User Defied Value 2 (PNO 121) Idirect Biary 32, 33 User Defied Value 3 (PNO 122) Idirect Biary 34, 35 User Defied Value 4 (PNO 123) Idirect Biary 1. Tags 312 to 323 are idirect parameters. Their values are destiatio tag umbers for DeviceNet data. For example if the value of tag 320 (PNO 120) is 2, the the value of User Defied Value 1 (bytes 4,5) will be read from tag 2 (Ramp Accel Time). If some of the UserDefied parameters are ot required, the correspodig destiatio tag umbers should be set to Refer to Appedix C for Sequece Status ad Remote Sequece details /6055 Modbus Plus Commuicatios Iterface

14 10 This maual was dowloaded o (0) ifo@sdsdrives.com 590+ Set 1 : Write to TechBox Byte Descriptio Drive Tag Number Rage 0, 1 Remote Sequece FFFF 2 Bit-field: Bit Number 0 Aux Start 161 Biary 1 Aux Jog 227 Biary 2 Aux Eable 168 Biary Reserved User Defied Logic 1 (miilink LOGIC 1) User Defied Logic 2 (miilink LOGIC 2) User Defied Logic 3 (miilink LOGIC 3) User Defied Logic 4 (miilink LOGIC 4) User Defied Logic 5 (miilink LOGIC 5) 346 Biary 347 Biary 348 Biary 349 Biary 350 Biary 4, 5 Setpoit Sum 1 Iput 0 (Speed Referece %) 6, 7 User Defied Value 1 (miilink VALUE 1) 8, 9 User Defied Value 2 (miilink VALUE 2) 10, 11 User Defied Value 3 (miilink VALUE 3) 12, 13 User Defied Value 4 (miilink VALUE 4) 309 ± 100% 339 ± 100% 340 ± 100% 341 ± 100% 342 ± 100% 1. Tag 536 fuctios oly whe Rem Seq Eable (tag 535) is true. 2. Refer to Appedix C for Sequece Status ad Remote Sequece details. 3. The output of Setpoit Sum 1 fuctio block is coected directly to the Speed Loop block by default. 6053/6055 Modbus Plus Commuicatios Iterface

15 This maual was dowloaded o (0) ifo@sdsdrives.com 590+ Set 2 : Read from TechBox Bytes Descriptio Drive Tag Number Rage 11 0, 1 Sequece Status FFFF 2 Bit-field: Bit Number 3 Reserved 0 User Defied Logic 1 (PNO 112) 1 User Defied Logic 2 (PNO 113) 2 User Defied Logic 3 (PNO 114) 3 User Defied Logic 4 (PNO 115) 4 User Defied Logic 5 (PNO 116) 5 User Defied Logic 6 (PNO 117) 6 User Defied Logic 7 (PNO 118) 7 User Defied Logic 8 (PNO 119) Idirect Idirect Idirect Idirect Idirect Idirect Idirect Idirect Biary Biary Biary Biary Biary Biary Biary Biary 4, 5 User Defied Value 1 (PNO 120) Idirect Tag Depedet 6, 7 User Defied Value 2 (PNO 121) Idirect Tag Depedet 8, 9 User Defied Value 3 (PNO 122) Idirect Tag Depedet 10, 11 User Defied Value 4 (PNO 123) Idirect Tag Depedet 12, 13 User Defied Value 5 (PNO 124) Idirect Tag Depedet 14, 15 User Defied Value 6 (PNO 125) Idirect Tag Depedet 16, 17 User Defied Value 7 (PNO 126) Idirect Tag Depedet 18, 19 User Defied Value 8 (PNO 127) Idirect Tag Depedet 1. Tags 312 to 323 are idirect parameters. Their values are destiatio tag umbers for DeviceNet data. For example if the value of tag 320 (PNO 120) is 2, the the value of User Defied Value 1 (bytes 4,5) will be read from tag 2 (Ramp Accel Time). If some of the UserDefied parameters are ot required, the correspodig destiatio tag umbers should be set to Refer to Appedix C for Sequece Status ad Remote Sequece details. 6053/6055 Modbus Plus Commuicatios Iterface

16 12 This maual was dowloaded o (0) ifo@sdsdrives.com 590+ Set 2 : Write to TechBox Bytes Descriptio Drive Tag Number Rage 0, 1 Remote Sequece FFFF 2 Bit-field: Bit Number 0 User Defied Logic 1 (miilink LOGIC 1) 1 User Defied Logic 2 (miilink LOGIC 2) 2 User Defied Logic 3 (miilink LOGIC 3) 3 User Defied Logic 4 (miilink LOGIC 4) 4 User Defied Logic 5 (miilink LOGIC 5) 5 User Defied Logic 6 (miilink LOGIC 6) 6 User Defied Logic 7 (miilink LOGIC 7) 7 User Defied Logic 8 (miilink LOGIC 8) 346 Biary 347 Biary 348 Biary 349 Biary 350 Biary 351 Biary 352 Biary 353 Biary 3 Reserved 4, 5 User Defied Value 1 (miilink VALUE 1) 6, 7 User Defied Value 2 (miilink VALUE 2) 8, 9 User Defied Value 3 (miilink VALUE 3) 10, 11 User Defied Value 4 miilink VALUE 4) 12, 13 User Defied Value 5 (miilink VALUE 5) 14, 15 User Defied Value 6 (miilink VALUE 6) 16, 17 User Defied Value 7 (miilink VALUE 7) 18, 19 User Defied Value 8 (miilink VALUE 8) 339 ± 100% 340 ± 100% 341 ± 100% 342 ± 100% 343 ± 100% 344 ± 100% 345 ± 100% 379 ± 100% 1. Tag 536 fuctios oly whe Rem Seq Eable (tag 535) is true. 2. Refer to Appedix C for Sequece Status ad Remote Sequece details. 6053/6055 Modbus Plus Commuicatios Iterface

17 This maual was dowloaded o (0) ifo@sdsdrives.com Poit to Poit I/O Coectio Poit-to-Poit I/O coectios eable several parameter values to be passed i oe trasactio. Lists of parameters to be writte to the drive ad read from it are i predefied sets. TechBox sets are detailed below; the sets are specific to Parker SSD Drives products. These idicate the drive tag umber that is accessed i each case. The followig table provides a summary of the set umbers that are provided. Set Number Number of bytes trasferred Drives applicable Lists of parameters to be writte to ad from the drive are accessed through Preset blocks 7, Preset 8, Demux block 1 ad Mux block 1. The user is able to lik these fuctio blocks to achieve the desired operatio. The followig tables provide a descriptio of the differet set umbers ad the parameters that are accessed. Refer to Appedix C for Comms Status ad Comms Commad details Set 1 : Read from TechBox Bytes Descriptio Drive Tag Number Rage 0,1 Comms Status FFFF 2,3 Preset 8::Iput ,5 Preset 8::Iput ,7 Preset 8::Iput ,9 Preset 8::Iput Set 1 : Write to TechBox Bytes Descriptio Drive Tag Number Rage 0,1 Comms Commad FFFF 2,3 Preset 8::Iput ,5 Preset 8::Iput ,7 Preset 8::Iput ,9 Preset 8::Iput Refer to Appedix C for Comms Status ad Comms Commad details. 6053/6055 Modbus Plus Commuicatios Iterface

18 14 This maual was dowloaded o (0) ifo@sdsdrives.com 690+ Set 2 : Read from TechBox Bytes Descriptio Drive Tag Number Rage 0,1 Comms Status FFFF 2,3 Mux 1 Output FFFF 4,5 Preset 7::Iput ,7 Preset 7::Iput ,9 Preset 7::Iput ,11 Preset 7::Iput ,13 Preset 7::Iput ,15 Preset 7::Iput ,17 Preset 7::Iput ,19 Preset 7::Iput Set 2 : Write to TechBox Bytes Descriptio Drive Tag Number Rage 0,1 Comms Commad FFFF 2,3 Demux 1::Iput FFFF 4,5 Preset 8::Iput ,7 Preset 8::Iput ,9 Preset 8::Iput ,11 Preset 8::Iput ,13 Preset 8::Iput ,15 Preset 8::Iput ,17 Preset 8::Iput ,19 Preset 8::Iput Refer to Appedix C for Comms Status ad Comms Commad details. 6053/6055 Modbus Plus Commuicatios Iterface

19 This maual was dowloaded o (0) ifo@sdsdrives.com 690+ Set 3 : Read from TechBox Bytes Descriptio Drive Tag Number Rage 0,1 Comms Status FFFF 2,3 Mux 1 Output FFFF 15 4,5 Preset 7::Iput ,7 Preset 7::Iput ,9 Preset 7::Iput ,11 Preset 7::Iput ,13 Preset 7::Iput ,15 Preset 7::Iput ,17 Preset 7::Iput ,19 Preset 7::Iput ,21 Preset 5::Iput ,23 Preset 5::Iput ,25 Preset 5::Iput ,27 Preset 5::Iput ,29 Preset 5::Iput ,31 Preset 5::Iput ,33 Preset 5::Iput ,35 Preset 5::Iput Refer to Appedix C for Comms Status ad Comms Commad details. 6053/6055 Modbus Plus Commuicatios Iterface

20 16 This maual was dowloaded o (0) ifo@sdsdrives.com 690+ Set 3 : Write to TechBox Bytes Descriptio Drive Tag Number Rage 0,1 Comms Commad FFFF 2,3 Demux 1::Iput FFFF 4,5 Preset 8::Iput ,7 Preset 8::Iput ,9 Preset 8::Iput ,11 Preset 8::Iput ,13 Preset 8::Iput ,15 Preset 8::Iput ,17 Preset 8::Iput ,19 Preset 8::Iput ,21 Preset 6::Iput ,23 Preset 6::Iput ,25 Preset 6::Iput ,27 Preset 6::Iput ,29 Preset 6::Iput ,31 Preset 6::Iput ,33 Preset 6::Iput ,35 Preset 6::Iput Refer to Appedix C for Comms Status ad Comms Commad details. 6053/6055 Modbus Plus Commuicatios Iterface

21 This maual was dowloaded o (0) ifo@sdsdrives.com 690+ Set 4 : Read from TechBox Bytes Descriptio Drive Tag Number Rage 0,1 Mux 1 Output FFFF 17 2,3 Preset 7::Iput ,5 Preset 7::Iput ,7 Preset 7::Iput ,9 Preset 7::Iput ,11 Preset 7::Iput ,13 Preset 7::Iput ,15 Preset 7::Iput ,17 Preset 7::Iput ,19 Preset 5::Iput ,21 Preset 5::Iput ,23 Preset 5::Iput ,25 Preset 5::Iput ,27 Preset 5::Iput ,29 Preset 5::Iput ,31 Preset 5::Iput ,33 Preset 5::Iput /6055 Modbus Plus Commuicatios Iterface

22 18 This maual was dowloaded o (0) ifo@sdsdrives.com 690+ Set 4 : Write to TechBox Bytes Descriptio Drive Tag Number Rage 0,1 Demux 1::Iput FFFF 2,3 Preset 8::Iput ,5 Preset 8::Iput ,7 Preset 8::Iput ,9 Preset 8::Iput ,11 Preset 8::Iput ,13 Preset 8::Iput ,15 Preset 8::Iput ,17 Preset 8::Iput ,19 Preset 6::Iput ,21 Preset 6::Iput ,23 Preset 6::Iput ,25 Preset 6::Iput ,27 Preset 6::Iput ,29 Preset 6::Iput ,31 Preset 6::Iput ,33 Preset 6::Iput /6055 Modbus Plus Commuicatios Iterface

23 This maual was dowloaded o (0) ifo@sdsdrives.com Cofigurig the PLC/SCADA Supervisor 19 This chapter cotais a example for cofigurig a PLC. 1. Start a ew program ad select the PLC processor ad chassis type that is used i your project. Our example uses a M Mometum PLC. Remai Offlie util you are ready to dowload the program. 2. Place a MSTR block i the ladder logic. MSTR blocks move data from the PLC data table to the drive or from the drive to the PLC data table. Two MSTR blocks will be ecessary for a Read ad Write operatio. The Read MSTR block is required for proper operatio ad trasfer of data. 3. Right click over the MSTR block, this will access the Register Editor. Use the Register Editor to cofigure the block. The MSTR block has two types of operatios Read or Write. The first register defies the type of Figure 6 PLC Ladder Logic Showig MSTR Blocks operatio. I our case address is used for write commad ad address is used for read commad. A value of 1 i the data colum defies a write operatio. A value of 2 i the data colum defies a read operatio. 4. The secod register cotais the error status. Refer to Appedix A for a list of the error codes. The PLC software also has help files that cotai a list of error codes. 6053/6055 Modbus Plus Commuicatios Iterface Figure 7 Read Registers

24 20 This maual was dowloaded o (0) ifo@sdsdrives.com 5. The third register defies the data legth (address or address 40202). The value i Figure 8 Write Registers the data colum depeds o which parameter set that has bee selected i the drive. The value ca be smaller tha or equal to the selected parameter set. 6. The fourth register defies the read ad write locatios of the data i the PLC (address or address 40203). For a read fuctio, this value is set to 1, ad for a write fuctio this value is set to The fifth register defies the slave ode address o the Modbus Plus etwork (address or address 40204). Registers 6, 7, 8, ad 9 are used if the data must be set through multiple jumps. 8. Our example shows the data registers startig at locatios ad /6055 Modbus Plus Commuicatios Iterface

25 This maual was dowloaded o (0) ifo@sdsdrives.com Appedix A Modbus Error Codes 21 Error Codes (Modbus Plus & SY/MAX Etheret) Error Status Register: 4xxxx + 1 (HEX) Error Codig: Mmss where M = major code, m = mior code, ss = sub code 16#1001: User iitiated abort. 16#20ss: Ivalid commad errors. 16#30ss: Modbus slave exceptio respose. 16#4001: Icosistet Modbus slave respose. 16#5001: Icosistet etwork respose. 16#6mss: Routig failure. 16#F001: Selected S985 optio is ot preset. Ivalid Commad Errors Error Status Register: 4xxxx+1 (HEX) Error Codig: Mmss where M = major code, m = mior code, ss = sub code 2001: Ivalid operatio type. 2002: User parameter chaged. 2003: Ivalid legth. 2004: Ivalid offset. 2005: Ivalid legth + offset. 2006: Ivalid SDDA (Slave Device Data Area). 2007: Ivalid SDNA (Slave Device Network Address). 2008: Ivalid SDNR (Slave Device Network Routig). 2009: Ivalid route ( = ow address). 200A: Global read request > available. 200B: Peer Cop coflict o write/read global data. 200C: Bad patter for chage address request. 200D: Bad address for chage address request. 6053/6055 Modbus Plus Commuicatios Iterface

26 22 This maual was dowloaded o (0) ifo@sdsdrives.com Modbus Slave Exceptio Respose Error Status Register: 4xxxx+1 (HEX) Error Codig: Mmss where M = major code, m = mior code, ss = sub code 3001: Illegal fuctio request (ot available i slave). 3002: Illegal data address (ot cofigured i slave). 3003: Illegal data value (Read/Write data ot valid). 3004: Not used (ukow error). 3005: Slave accepted log duratio program commad. 3006: Requested fuctio caot be performed due to log commad i progress. 3007: Slave rejected log program commad. Routig Failures Error Status Register: 4xxxx + 1 (HEX) Error Codig: Mmss where M = major code, m = mior code, ss = sub code Routig failure error code: 6mjj 6m01: No respose. 6m02: Program access deied. 6m03: Node is offlie ad uable to commuicate. 6m04: Exceptio respose received. 6m05: Route ode data paths busy. 6m06: Slave device dow. 6m07: Bad destiatio address. 6m08: Ivalid ode type i routig. 6m10: Slave rejected the Modbus commad. 6m20: Slave forgot iitiated traslatio. 6m40: Uexpected master output path received. 6m80: Uexpected respose received. Note: m = idex to locatio i the routig iformatio where routig problem was discovered. 0 = local etwork statio 1 = first device i route 2 = secod device i route, etc. 6053/6055 Modbus Plus Commuicatios Iterface

27 This maual was dowloaded o (0) ifo@sdsdrives.com Modbus Slave Exceptio Respose Error Status Register: 4xxxx+1 (HEX) Error Codig: Mmss where M = major code, m = mior code, ss = sub code : Illegal fuctio request (ot available i slave). 3002: Illegal data address (ot cofigured i slave). 3003: Illegal data value (Read/Write data ot valid). 3004: Not used (ukow error). 3005: Slave accepted log duratio program commad. 3006: Requested fuctio caot be performed due to log commad i progress. 3007: Slave rejected log program commad. 6053/6055 Modbus Plus Commuicatios Iterface

28 24 Appedix B Troubleshootig 6053/6055 Modbus Plus TechBox Status LEDs LED Idicatios Cause/Symptom Remedy NETWORK MODULE This maual was dowloaded o (0) ifo@sdsdrives.com No power at the drive. Check ad apply power to the drive. (OFF) Techology Box/Optio ot istalled correctly. Hardware fault. 605A & B WARNING: Remove the termial cover ad the Techology Box whilst coected to see the drive s HEALTH ad RUN LEDs. BEWARE OF ELECTRIC SHOCK. The self-test has failed. Icorrect Techology Box/Optio fitted or selected. Set-up fault. A TEC OPTION parameter is out-of-rage. No etwork coectio. No etwork coectio. Check coectios betwee Techology Box/Optio ad drive. O 605A & B, check the ribbo cable. If HEALTH ad RUN LEDS are OFF, replace the drive, else replace the Techology Box/Optio. Replace the Techology Box/Optio. Fit the correct Techology Box/Optio or select the matchig value for the TYPE parameter i the TEC OPTION fuctio block. (TYPE = MODBUS PLUS). Select the correct value for the parameter i the TEC OPTION fuctio block. Techology Box/Optio ot cofigured correctly (e.g. NODE ID set to 0), or performig self-test. Node is offlie after just beig powered-up or exitig the Duplicate Statio state. It remais i this state for 5 secods ad the attempts to go the Normal Lik operatig state. Network coectio; the ode is ot hearig ay other odes, or the ode is hearig the toke beig passed betwee other odes, but is ever receivig it. Check the etwork for a ope circuit or defective termiatio. Network coectio; the ode has heard a valid message from aother ode usig this ode's address. The ode remais i this state util the duplicate address is ot heard for 5 secods. Network Coectio; o faults The ode's ormal operatig state. Successfully receivig ad passig the toke. 6053/6055 Modbus Plus Commuicatios Iterface

29 This maual was dowloaded o (0) ifo@sdsdrives.com Appedix C Exteral Cotrol of the Drive REM. SEQUENCE Tag 536, Default = 0x0000 Reserved bits are udefied whe read ad should be set Zero whe writte. Bit Number Mask Name Commet 0 (lsb) 0x0001 Remote Eable 1 0x0002 Remote Start 2 0x0004 Remote Jog 3 0x0008 Remote Jog Mode Selects Jog Speed 4 0x0010 Reserved 5 0x0020 Reserved 6 0x0040 Reserved 7 0x0080 Reserved 8 0x0100 Remote Alarm Ack Alarm Ackowledge 9 0x0200 Remote/Remote Trip Remote Trip (High for OK) 10 0x0400 Reserved 11 0x0800 Reserved 12 0x1000 Reserved 13 0x2000 Reserved 14 0x4000 Reserved 15 0x8000 Reserved Useful Commads usig EI-ASCII - REM. SEQUENCE Tag 536, Default = 0x0C07 /Remote Trip Alarm Ack Jog Mode Jog Start Eable Commad Start Drive 1 0 X x0203 Stop Drive 1 0 X x0201 Disable Drive 1 0 X X X 0 0x0200 Jog Setpoit x0205 Jog Setpoit x020C Remote Trip 0 0 X X X X 0x0000 Reset Alarm a) x0300 Reset Alarm b) Healthy Output Bit 11 Reset Alarm c) x /6055 Modbus Plus Commuicatios Iterface

30 26 This maual was dowloaded o (0) ifo@sdsdrives.com Drive Eable To eable the drive i remote mode the followig parameters must be TRUE: REM.SEQ.ENABLE [535] ad REM SEQUENCE [536] BIT 1. Drive Start To start the drive i remote mode the followig parameters must be TRUE: REM.SEQ.ENABLE [535] ad REM SEQUENCE [536] BIT 0. Drive Jog To jog the drive i remote mode the followig parameters must be TRUE: REM.SEQ.ENABLE [535] ad REM SEQUENCE [536] BIT 3. Jog Mode To select the jog setpoit i remote mode the followig parameters must be TRUE: REM.SEQ.ENABLE [535] ad REM SEQUENCE [536] BIT 4. ACK Alarm To ackowledge a alarm the followig parameter must be TRUE: REM SEQUENCE [536] BIT 8. NOTE: if remote sequecig is ot eabled the REM SEQUENCE [536] BIT 8 is forced TRUE. SEQ STATUS Tag 537, (Read Oly), Default = FALSE Reserved bits are udefied whe read. Bit Number Mask Name Commet 0 (lsb) 0x0001 Coast Stop Coast Stop demaded 1 0x0002 Program Stop Program (Fast) Stop demaded 2 0x0004 Disable /Eable demaded 3 0x0008 Ru Drive Start demaded 4 0x0010 Jog Drive Jog demaded 5 0x0020 Reserved Udefied 6 0x0040 Alarm Uackowledged alarm (Health Store!= 0) 7 0x0080 Reserved Udefied 8 0x0100 Ruig Cotactor i ad drive ready to be eabled 9 0x0200 Eabled Drive is eabled. 10 0x0400 Zero Speed Zero speed Output TAG x0800 Healthy Output Healthy Output TAG x1000 Ready Ready Output TAG x2000 Reserved Udefied 14 0x4000 Reserved Udefied 15 0x8000 Reserved Udefied 6053/6055 Modbus Plus Commuicatios Iterface

31 This maual was dowloaded o (0) ifo@sdsdrives.com 27 Useful Bit Patters ad Status words Sequece Commet Status 0x1B0B 0x044B 0x0447 0x0C47 Ruig Tripped, Ru High Tripped, Ru Low, Eable Low Trip Ackowledged, Healthy o/p TRUE Alarm stays high util drive is restarted. Remote Trip Alarm The Remote trip alarm is desiged to sigal a etwork fault to the drive. Whe usig the Modbus Plus iterface, all outputs are set to zero o lik fail. If oe of the outputs is REM SEQUENCE [536] the drive will trip after a delay specified by REM TRIP DELAY (541). The Drive will the eed a low - > high trasitio o ACK Alarm ad Start before the drive may ru agai. REM TRIP INHIBIT [540] Disable remote trip. REM TRIP DELAY [541] Delay before trip becomes active after bit beig cleared. REMOTE TRIP [542] Status of the Remote trip alarm, OK, Warig (Remote Seq Bit 9 FALSE ad delay ot expired), Active (Trip active, timer expired ad remote ot ihibited). 6053/6055 Modbus Plus Commuicatios Iterface

32 This maual was dowloaded o (0) ifo@sdsdrives.com Commuicatios Commad Whe sequecig is i the Remote Comms mode, the sequecig of the Iverter is cotrolled by writig to the hidde parameter COMMS COMMAND (Tag 271). This parameter ca oly be writte to usig a commuicatios iterface. The output parameter (Tag 273) COMMS COMMAND of the COMMS CONTROL fuctio block is provided as a diagostic. The COMMS COMMAND parameter is a 16-bit word based o stadard fieldbus drive profiles. Some bits are ot implemeted i this release (see Supported colum of the table below). Bit Name Descriptio Supported Required Value 0 Switch O OFF1 Operatioal 1 (Not) Disable Voltage OFF2 Coast Stop 2 (Not) Quick Stop OFF3 Fast Stop 3 Eable Operatio 4 Eable Ramp Output =0 to set ramp output to zero 1 5 Eable Ramp =0 to hold ramp 1 6 Eable Ramp Iput =0 to set ramp iput to zero 1 7 Reset Fault Reset o 0 to 1 trasitio Remote =1 to cotrol remotely /6055 Modbus Plus Commuicatios Iterface

33 This maual was dowloaded o (0) ifo@sdsdrives.com 29 Switch O Replaces the RUN FWD, RUN REV ad NOT STOP parameters of the SEQUENCING LOGIC fuctio block. Whe Set (=1) is the same as: RUN FWD = TRUE RUN REV = FALSE NOT STOP = FALSE Whe Cleared (= 0) is the same as : RUN FWD = FALSE RUN REV = FALSE NOT STOP = FALSE (Not) Disable Voltage ANDed with the NOT COAST STOP parameter of the SEQUENCING LOGIC fuctio block. Whe both are Set (=1) is the same as: = TRUE Whe either or both Cleared (= 0) is the same as: NOT COAST STOP = FALSE (Not) Quick Stop ANDed with the NOT FAST STOP parameter o the SEQUENCING LOGIC fuctio block. Whe both are Set (=1) is the same as: NOT FAST STOP = TRUE Whe either or both Cleared (= 0) is the same as: NOT FAST STOP = FALSE Eable Operatio ANDed with the DRIVE ENABLE parameter o the SEQUENCING LOGIC fuctio block. Whe both are Set (=1) is the same as: DRIVE ENABLE = TRUE Whe either or both Cleared (= 0) is the same as: DRIVE ENABLE = FALSE Eable Ramp Output, Eable Ramp, Eable Ramp Iput Not implemeted. The state of these bits must be set (=1) to allow this feature to be added i the future. 6053/6055 Modbus Plus Commuicatios Iterface

34 30 This maual was dowloaded o (0) ifo@sdsdrives.com Reset Fault Replaces the REM TRIP RESET parameter o the SEQUENCING LOCIC fuctio block. Whe Set (=1) is the same as: REM TRIP RESET = TRUE Whe Cleared (= 0) is the same as: REM TRIP RESET = FALSE Remote Not implemeted. It is iteded to allow the PLC to toggle betwee local ad remote. The state of this must be set (=1) to allow this feature to be added i the future. Example Comma ds 0x047F hexadecimal to RUN Commuicatios Status The COMMS STATUS parameter (Tag 272) i the COMMS CONTROL fuctio block moitors the sequecig of the Iverter. It is a 16-bit word based o stadard fieldbus drive profiles. Some bits are ot implemeted i the iitial release ad are set to 0 (see Supported colum of the table below). Bit Name Descriptio Supported 0 Ready To Switch O 1 Switched O Ready for operatio (refer cotrol bit 0) 2 Operatio Eabled (refer cotrol bit 3) 3 Fault Tripped 4 (Not) Voltage Disabled OFF 2 Commad pedig 5 (Not) Quick Stop OFF 3 Commad pedig 6 Switch O Disable Switch O Ihibited 7 Warig 8 SP / PV i Rage 9 Remote = 1 if Drive will accept Commad Word 10 Setpoit Reached 11 Iteral Limit Active Ready To Switch O Same as the SWITCH ON ENABLE output parameter of the SEQUENCING LOGIC fuctio block. Switched O Same as the SWITCHED ON output parameter of the SEQUENCING LOGIC fuctio block. 6053/6055 Modbus Plus Commuicatios Iterface

35 This maual was dowloaded o (0) ifo@sdsdrives.com Operatio Eabled Same as the RUNNING output parameter of the SEQUENCING LOGIC fuctio block. 31 Fault Same as the TRIPPED output parameter of the SEQUENCING LOGIC fuctio block. (Not) Voltage Disabled If i Remote Comms mode, this is the same as Bit 1 of the COMMS COMMAND parameter. Otherwise it is the same as the NOT COAST STOP iput parameter of the SEQUENCING LOGIC fuctio block. (Not) Quick Stop If i Remote Comms mode, this is the same as Bit 2 of the COMMS COMMAND parameter. Otherwise it is the same as the NOT FAST STOP iput parameter of the SEQUENCING LOGIC fuctio block. Switch O Disable Set (=1) oly whe i START DISABLED state; refer to the Software Product Maual, HA465038Uxxx, Sectio 4 : Sequecig Logic States. Remote This bit is set (= 1) if the Iverter is i Remote mode AND the parameter REMOTE COMMS SEL of the COMMS CONTROL fuctio block is Set (= 1). 6053/6055 Modbus Plus Commuicatios Iterface

36 32 This maual was dowloaded o (0) ifo@sdsdrives.com Appedix D Sample Cofiguratios 590+ Sample Cofiguratio Usig Set /6055 Modbus Plus Commuicatios Iterface

37 This maual was dowloaded o (0) ifo@sdsdrives.com Sample Cofiguratio Usig Set /6055 Modbus Plus Commuicatios Iterface

38 34 This maual was dowloaded o (0) ifo@sdsdrives.com ISS. MODIFICATION ECN No. DATE DRAWN CHK'D 1 US provisioal release First prited release of HA468032U /04/03 CM KJ 3 Compay ame chage /08/07 CM KJ FIRST USED ON MODIFICATION RECORD 6053/6055 Modbus Plus Commuicatios Iterface DRAWING NUMBER SHT. 1 ZZ468032C001 OF /6055 Modbus Plus Commuicatios Iterface