Using Valor Trilogy to Generate 5DX Program Files

Transcription

1 Using Valor Trilogy to Generate 5DX Program Files

2 Introduction NBS > Printed Circuit Board Design > Printed Circuit Board Assembly > Printed Circuit Board Test 5DX Programming 5DX Board Testing

3 Agenda Introduction Valor Trilogy Overview Valor for 5dx Output 5dx Output Wizard Documentation Editor Review

4 Valor Trilogy Overview Unified CAD System. Trilogy Overview Flash Valor Parts Library (VPL) Assembly / Test Analysis (DFM) > Assembly > PCB Assembly > Assembly line Programming > Line Balancing > Solder Stencil Documentation

5 Valor Parts Library Valor Parts Library (VPL) Over 35M parts. Comprehensive Service delivering accurate physical component packages

6 Valor Parts Library (VPL) Component Representations Gerber Data (No Component Information) CAD Data ( Component keep-out Area ) Physical Data (Exact Component outline and pin contact area )

7 DFM - Footprint Verification Before VPL substitution Note: Inaccurate outlines and pin definitions After VPL substitution Note: Correct body outline and true pin contact area With true component representations, an accurate analysis can now be performed. Checks such as Component Spacing and Pin-to- Pad Analysis are now valid.

8 VPL Design Check Spacing = 20 mils Under 25 = Illegal Cannot manufacture Spacing = 45 mils Between 25 and 50 Yield = Critical Spacing = 95 mils Between 50 and OK recorded measurement SMT:c2c; discrete603_discrete603_ww=

9 Assembly / Test Analysis Assy/Test Analysis: Checklist, repeatable DFM process

10 Assembly/Test Analysis: Fabrication Analysis Analysis directed towards fabricating the bare-board 1.SMD Sliver 2.Thermal connection 3.Mechanical hole to copper 4.Solder mask clearance to copper 5.Acute angle 6.Line neckdown 7.Power & Ground Sliver 8.Silk Screen to Via hole

11 Documentation Editor Store all Manufacturing Data in one location. Create new documents based on templates. Quick and easy. Online viewing or can create Adobe Acrobat files.

12 Documentation Editor Documentation Editor: creation of electronic drawings and instruction sheets for the factory-floor Documentation Viewer: view-only version of Editor, for factory-wide viewing of the documents.

13 Production Documentation: Documentation Editor

14 Production Documentation: Assembly Instructions

15 Documentation Editor Board Graphic

16 Documentation Editor Insert Legend

17 Documentation Editor Legend

18 Why Use Valor for 5dx Output Many choices for 5dx output, most common RSI CamCad or Fabmaster. Valor benefits the Design and Assembly departments. If Valor is used by your assembly department, there is no need to duplicate work. One Cad format from any CAD source. ODB++, stores all data in this file. Same Files Used by all departments. Programs from Gerber files. Documentation Editor

19 Valor 5dx Output Wizard Procedure to Output NDF files from Valor > Select Output > Run Wizard > Set Board Thickness Point > Set 3 Alignment Points > Surface Map Setup > Verify Algorithm Assignment > Output NDF Files

20 Select Output at Graphic Window

21 Select Output Window

22 Wizard Main Window Current Wizard Step Wizard steps and jobs Message Area

23 Select Thickness Pads

24 Alignment 1

25 Alignment 2

26 Alignment 3

27 Surface Map

28 Add or Move Surface Map

29 Check Surface Map with Traces

30 Mount Stage

31 Review Algorithm Assignments

32 Save your Work

33 Output NDF Files

34 Configuration File Surface Map T5K_SURFMAP_COMP = <algorithm>, <min_pin_num>,<min_pkg_size> configures components that get a surface map point at each corner. algorithm algorithm used for the component min_pin_num minimum number of pins min_pkg_size minimum width or length, whichever is greater. Examples: T5K_SURFMAP_COMP = UNKNOWN, 10, 500 refers to all components larger than 500 mils with 10 or more pins. T5K_SURFMAP_COMP = PTH, 3, 0 refers to all thru hole components with 3 or more pins.

35 Configuration File Auto FOV T5K_AUTO_FOV = <algorithm>, <pitch>, <fov1>, <fov2>,<resolution> allows the setting of Field of View (fov) for specific packages. Packages with a pitch less than specified use Field Of View1, otherwise Field Of View2 is used. algorithm algorithm used for the component pitch Distance between pins fov1 Field of View for package fov2 Field of View for package resolution Field of View resolution Example T5K_AUTO_FOV = BGA2, 40, 400, 650, 1024 All BGA2 components of pitch less than 40 will get a FOV of 400. All other BGA2 components will get a FOV of 650. The resolution is 1024.

36 Pros and Cons Ability to see copper traces and silk screen at surface map setup, reduces time on machine Fast and easy process, Wizard takes you through the steps. Package file - pin location and size not optimum (Region of Interest). Files do not always compile the first time, some manual work required. Component no loads automatically taken care of. Same files that production is using to build the boards. Production does most of the file preparation. Can Use Gerber Files to create 5dx Programs. Program Documentation