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1 Massive Model Visualization (MMV) at Christopher J Senesac Associate Technical Fellow Visualization and Interactive Techniques The Boeing Company Copyright 2014 Boeing. All rights reserved. GPDIS_2015.ppt 1
2 Chris: Involved in computer graphics since 1990 Boeing Associate Tech Fellow for Visualization and Interactive Techniques Specialty - being able to apply technology to real world problems Passion is to simplify complex problems GPDIS_2015.ppt 2
3 Visualization Defined Visualization is any technique for creating images, diagrams, or animations to communicate a message. Visualization has been an effective way to communicate both abstract and concrete ideas since the dawn of man. Visualization is a great Integration/collaboration tool; provides open communication amongst differing functional groups/organizations/cultures/languages GPDIS_2015.ppt 3
4 Product Visualization Product visualization involves visualization software technology for the viewing and manipulation of 3D models, technical drawing and other related documentation of manufactured components and large assemblies of products. GPDIS_2015.ppt 4
5 CAD/CAM in Aerospace APT Automated Programmable Tools Computer Applications Group of the Servomechanisms Laboratory at MIT in s development moved to IIT; 4-5 axis 64 Mustang - Ford CAD/CAM Graphical front-end to APT Patrick J. Hanratty - "Father of CAD/CAM GM Boeing TIGER/Axxyz McDonald Douglas UniAPT > Unigraphics (Siemens) Lockheed CADAM > IBM > Dassault Dassault CATIA GPDIS_2015.ppt 5
6 Paradigm Shift for Visualization Massive Model Viewer Deliverable s 2D Plot Paper, Velum 2D Drawings CAM - APT 60 s GPDIS_2015.ppt 6
7 Paradigm Shift for Visualization Massive Model Viewer Deliverable s 2D Plot Paper, Velum 2D Drawings CAD model IGES CAM - APT CAD/CAM 3D Wireframe Surfacing 70 s 60 s GPDIS_2015.ppt 7
8 Paradigm Shift for Visualization Massive Model Viewer Deliverable s 2D Plot Paper, Velum 2D Drawings CAD model IGES STEP CAM - APT CAD/CAM 3D Wireframe Surfacing 70 s 60 s CAD/CAM Shaded Wireframe Hidden Line Removal Primitive Solids 80 s GPDIS_2015.ppt 8
9 Paradigm Shift for Visualization Massive Model Viewer Deliverable s 2D Plot Paper, Velum 2D Drawings CAD model IGES STEP CAM - APT CAD/CAM 3D Wireframe Surfacing 60 s 70 s CAD/CAM Shaded Wireframe Hidden Line Removal Primitive Solids 80 s CAD/CAM Solids Modeling s GPDIS_2015.ppt 9
10 Paradigm Shift for Visualization Massive Model Viewer Deliverable s 2D Plot Paper, Velum 2D Drawings CAD model IGES STEP 3D PDF CAD/CAM Solids Modeling CAD/CAM Solids Modeling Model Based Design (MBD) s CAM - APT CAD/CAM 3D Wireframe Surfacing 60 s 70 s CAD/CAM Shaded Wireframe Hidden Line Removal Primitive Solids 80 s s GPDIS_2015.ppt 10
11 Paradigm Shift for Visualization Massive Model Viewer Deliverable s 2D Plot Paper, Velum 2D Drawings CAD model IGES STEP 3D PDF CAD/CAM Solids Modeling CAD/CAM Solids Modeling Model Based Design (MBD) s CAM - APT CAD/CAM 3D Wireframe Surfacing 60 s 70 s CAD/CAM Shaded Wireframe Hidden Line Removal Primitive Solids 80 s s GPDIS_2015.ppt 11
12 Paradigm Shift for Visualization Massive Model Viewer Deliverable s 2D Plot Paper, Velum 2D Drawings CAD model IGES STEP 3D PDF CAD/CAM Solids Modeling Model Based Design (MBD) s CAD/CAM Solids Modeling CAM - APT CAD/CAM 3D Wireframe Surfacing 60 s 70 s CAD/CAM Shaded Wireframe Hidden Line Removal Primitive Solids 80 s s Visualization GPDIS_2015.ppt 12
13 High-end vs Low-end Use Cases Design Review/ Training/ Eng. & E&M/ Tracing systems 3D Scans/ Sales & Mktg Safety & Survivability Quality Assy & /Maint Instructions Part Dim & Tol/ Part Context Parts Catalog Design in Context 1, ,000 1,000,000 Number of Parts (log scale) GPDIS_2015.ppt 13 13
14 Standard Visualization Applications C-17? or new P-8A F-18 IVT/SuperViewer essentially unlimited Satellite Parts in Context UG VisMockUp IVT/Standard Edition < 100,000 parts Typical Part Adobe Reader Browsers UG JT2go < 1,000 parts 10 Million 100 Million 1 Billion Polygon-Equivalents (log scale) GPDIS_2015.ppt 14 14
15 Why Massive Model Viewers Model complexity continues to increase because of fundamental advances in 3D modeling, simulation, and data capture techniques Computer power increases, users take advantage and create more complex data sets Exceeding Scale some constrained resources become overloaded Constraints impose limits on what users can expect in performance Users will always push the limits Real-Time Massive Model Rendering (Yoon, Kasik, Gobbetti, Manocha ) 2008 GPDIS_2015.ppt 15
16 Massive Model Visualization Legacy Visualization Load Unload 16 GPDIS_2015.ppt 16
17 Massive Model Visualization Load Load Once Unload 17 GPDIS_2015.ppt 17
18 FlyThru Implemented in early 1990 s to support design reviews for the 777 (Bob Abarbanel, Eric Brechner, Bill McNeely, et al.) Published by Abarbanel at SIGGRAPH 96 Sucked all possible performance from SGI hardware Linked to geometry configuration management systems (EPIC/DIRRECT) Eventually implemented on IBM RS6000s Preferred visualization tool in BCA and some BDS. GPDIS_2015.ppt 18
19 IVT FlyThru transitioned to IVT (Interim -> Integration Visualization Tool) and PCs for the 787 in early 2000 s (Bill McGarry, Nik Prazak, Richard Clark, et al.) Linked to geometry configuration management systems (EPIC/DIRRECT, Enovia) 20,000 registered users across BCA/BDS programs GPDIS_2015.ppt 19
20 Massive Model Visualization Dr. Kasik started investigating ways to visualize entire aerospace products in 2004 in collaboration with organizations around the world Monograph Real-Time Massive Model Rendering (Yoon, et al.) 2008 GPDIS_2015.ppt 20
21 Massive Model Visualization Use Cases Dozens of use cases, including Visualize entire BCA AC gain insight into complex relationships Non-conformances - Quickly identify part meta data and coordinates on AC for reporting of issues Visualize installations in context Provide Condition of Assembly right amount of data, right time Visualize incoming out-of-sequence work Visual analytics for non-geometric data - Heat maps of issues Serialized Controlled parts As-designed to Current build comparison (Shake) Customer comparison of two AC GPDIS_2015.ppt 21
22 Lessons Learnt Massive Model Viewing is not for everyone New paradigm working with massive amount of data Subtractive visualization Hiding data is faster than loading and reloading data Industry will need to develop methods and processes to deal with MMV Current industry state is trying to develop MMV Key to success is integration of MMV to other systems # 1 Present the user with the right amount of data GPDIS_2015.ppt 22
23 Demonstration GPDIS_2015.ppt 23
24 GPDIS_2015.ppt 24
25 GPDIS_2015.ppt 25
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