High Quality American Made 3-D Profile Milling Tools

Transcription

1 PRODUCT CATALOG version 2.2 MADE IN USA High Qulity Americn Mde 3-D Profile Milling Tools Insertble Crbide End Mills - Copy Mills Solid Crbide End Mills - Modulr Tooling

2 3 8 Quick Reference Guide Bll nose finishing tool bodies inch nd metric Inserts for bll nose bodies - Hog Nose, High Speed, Bll Nose nd Curve Inch nd metric» Sterling Edge tooling is mnufctured to exceptionlly high stndrds using the ltest technology in design, mnufcture nd inspection, thus ensuring our customers of the finest products vilble. 13 Flt Bottom/Bckdrft/Feedmill/sweep tool bodies Inch nd metric 1 7. Flt Bottom/Bckdrft/Feedmill/sweep inserts inch nd metric We re mnufcturers of highly ccurte, competitively priced profile milling tooling for 3-D pplictions. Whether your needs re for Bllnose, Bckdrft, or Copy Mills, Sterling Edge hs mny configurtions from which to choose. For extr rech requirements, select tooling is vilble in crbide shnks for improved rigidity nd miniml deflection. These shnks lso perform well in het shrink holders for high RPM nd feed rtes. In ddition to lrge selection of cutter bodies, we offer wide vriety of crbide insert grinds nd cotings to fit your specific needs. (Refer to chrts listed under body style for vilble insert styles nd cotings). For your next 3-D milling ppliction, try Sterling Edge. Our qulity products, timely delivery nd exceptionl service re sure to plese the most discerning user.. Bll nose roughing bodies nd inserts 2 2 Inch & Metric. Solid crbide profiling cutters 2 3 inch nd metric. Button cutters, shell mills nd relted 27 inserts. Modulr tooling- screw on heds nd 2 9 extensions Sterling Edge, Inc Dennis Court Wixom, MI phone fx sles@sterlingedge.net High feed shell mill- bodies nd inserts. Speed nd Feed prmeters 3 2

3 Bll Nose Tool Bodies Bll Nose Tool Bodies - Inch Bll Nose Finisher Fetures: 3/8" through 3/4" Bll Nose Bodies Prt Number D EL OL SL SD Bll Nose Tool Bodies» A highly ccurte, low cost finishing tool tht is the industry stndrd for profiling pplictions.» Rmping/Plunging cuts re mde more efficient with two cutting edges to center.» Full rdius inserts llow for smooth cutting ction in ll Rise & Fll nd Z Level cut pplictions.» From light finishing to light roughing.» Insert repetbility to.0005 for consistent finish throughout workpiece.» Stndrd Weldon shnks or Solid shnks for better blnce t high RPMs.» Offered in vrious lengths to ccomodte most pplictions.» Specils vilble upon request. SEF SEF SEF SEF SEF mm mm SEF mm mm SEF SEF SEF SEF SEF Bll Nose Tool Bodies - Inch Bll Nose Tool Bodies - Inch SL EL SEF SEF SEF SD D SEF SEF OL SEF SEF mm mm SEF mm mm SL EL SEF SEF SD D SEF SEF OL SEF (SL) Shnk Length (EL) End Length (D) Cutting Dimeter (OL) Overll Length (SD) Shnk Dimeter Decoding the Prt Number SEF Bll Nose Finisher Insert Dimeter Overll Length Shnk Dimeter Fx- 4

4 Bll Nose Tool Bodies - Inch Solid Crbide Shnk Bll Nose Tool Bodies - Inch Bll Nose Tool Bodies - Inch 7/8" - 1 ¼" Bll Nose Bodies Prt Number D EL OL SL SD SEF SEF SEF SEF SEF SEF SEF SEF SEF mm mm Solid Crbide Bll Nose Finisher Fetures:» Sterling Edge s solid crbide shnked Bllnose bodies offer the ultimte in cutter stbility.» Designed for those specil pplictions where rigidity is of the utmost importnce nd chtter nd cutter deflection must be eliminted.» Idel for collet holders nd for shrink fit holder systems.» Specils vilble upon request including tpered extensions, nd specil clernce lengths (EL). 3/8" - 1" Solid Crbide Shnk Bll Nose Bodies Prt Number D EL OL SL SD Bll Nose Tool Bodies - Inch SEF mm mm SEFSC SEF SEFSC SEF SEFSC SEF SEFSC SEF SEFSC SEF SEFSC SEF SEFSC SEF SEFSC SEF SEFSC SEF SEFSC SEF SEFSC SEF SEFSC SEF SEFSC Custom sizes nd Clernce lengths (EL) vilble upon request! Fx- 6

5 Bll Nose Tool Bodies - Metric Crbide Bll Nose Inserts 3/8 10mm through - 32mm Metric 3/4 Bll Nose Bodies Bll Nose Insert Fetures: Bll Nose Tool Bodies- Metric Prt Number D EL OL SL SD SEF mm 1.80" 4.00" 3.20" 10mm SEF mm 2.00" 5.50" 3.50" 12mm SEF mm 0.75" 4.00" 3.25" 12mm SEF mm 1.00" 6.00" 5.00" 12mm SEF mm 2.00" 6.00" 4.00" 16mm SEF mm 2.50" 8.00" 5.50" 16mm SEF mm 2.50" 6.00" 3.50" 20mm SEF mm 2.50" 8.00" 5.50" 20mm SEF mm 1.50" 6.00" 4.50" 25mm SEF mm 2.25" 8.00" 5.75" 25mm SEF mm 3.50" 10.00" 6.50" 25mm SEF mm 3.00" 6.00" 3.00" 32mm SEF mm 4.50" 8.00" 3.50" 32mm SEF mm 3.50" 10.00" 6.50" 32mm 3/8 through 3/4 Bll Nose Bodies 10mm - 25mm Crbide Shnk Metric Bll Nose Bodies Prt Number D EL OL SL SD SEFSC mm 1.80" 4.00" 2.20" 10mm» Sterling Edge s insert fmily is designed to provide effective cutting chrcteristics in wide vriety of mterils. Premium crbide is used to ensure the best possible performnce. Only cotings tht mximize insert life re used.» The vrious styles of insert grinds hve identicl locting fetures to ensure ccurcy nd consistency in the Sterling Edge tool body.» Additionl cotings vilble upon request Stndrd Grind code: SEFIN The workhorse of the fmily. It withstnds ggressive use nd performs effectively with hevier cuts during the roughing phse of profile milling. During the finishing phse, the geometry of the grind llows the insert to cut to center resulting in smoother finish. Hog Nose * code: SEHOG Designed for hrd mteril pplictions, Allows you to cut off-center like 5-xis mill. The geometry increse the velocity t the cutting points of the insert. Incresed stepover reduces mchine time significntly. *Ptent Pending Bll Nose Inserts SEFSC mm 2.00" 5.50" 3.50" 12mm SEFSC mm 0.75" 4.00" 3.25" 12mm SEFSC mm 1.00" 6.00" 5.00" 12mm SEFSC mm 2.00" 6.00" 4.00" 16mm High Speed Grind code: SEFHSIN Designed for light finish cuts with high RPMs nd high feed rtes, producing superior finish. SEFSC mm 2.50" 8.00" 5.50" 16mm SEFSC mm 2.50" 6.00" 3.50" 20mm SEFSC mm 2.50" 8.00" 5.50" 20mm SEFSC mm 1.50" 6.00" 4.50" 25mm SEFSC mm 2.25" 8.00" 5.75" 25mm * Custom sizes nd clernce lengths (EL) vilble. High Helix Style: The Curve code: SECIN Designed to provide superior finish when mchining Aluminum, Kurtzite, Brss nd other non-ferrous mteril 7 8

6 Crbide Bll Nose Inserts - Inch Crbide Bll Nose Inserts - Inch Bll Nose Inserts- Inch Cotings Avilble: CTXR Our Extreme Rose coting is premium TiAlCN coting tht hs high het resistnce. Used for cutting tool steels nd Stinless Stels. CTH Used in hrd mchining pplictions of RC for brsive mterils where het is n issue. CTD Dimond cotings re used when milling grphite. ZRN Used for Aluminum nd other non-ferrous mterils TiB 2 Designed for non-ferrous nd Titnium mchining *Custom Cotings vilble Decoding the Prt Number Stndrd Grind Insert Insert Dimeter Coting Stndrd Grind Bll Nose Inserts-Inch SEFIN 375 CTXR CTH TiB 2 ZRN SEFIN 500 CTXR CTH TiB 2 ZRN SEFIN 625 CTXR CTH TiB 2 ZRN SEFIN 750 CTXR CTH TiB 2 ZRN SEFIN 875 CTXR CTH SEFIN 100 CTXR CTH TiB 2 ZRN SEFIN 125 CTXR CTH SEFIN 750-CTXR Stndrd Coting High Speed Bll Nose Inserts-Inch Stndrd Coting SEFHSIN 375 CTXR CTH SEFHSIN 500 CTXR CTH SEFHSIN 625 CTXR CTH SEFHSIN 750 CTXR CTH SEFHSIN 875 CTXR CTH SEFHSIN 100 CTXR CTH SEFHSIN 125 CTXR CTH Curve Inserts-Inch Stndrd Coting SECIN 375 Zrn TiB 2 SECIN 500 Zrn TiB 2 SECIN 625 Zrn TiB 2 SECIN 750 Zrn TiB 2 SECIN 875 Zrn TiB 2 SECIN 100 Zrn TiB 2 SECIN 125 Zrn TiB 2 Bll Nose Inserts - Inch *Speed nd Feed chrts on pge 32 Hog Nose * Inserts-Inch Rdius Stndrd Coting Insert Screws Inch Insert Size Screw code Torx bit SEHOG CTXR CTH.375" FS T10 SEHOG CTXR CTH.500" FS T15 SEHOG CTXR CTH.625" FS T20 SEHOG CTXR CTH.750" FS T20 SEHOG CTXR CTH 1.00" FS T25 9 SEHOG CTXR CTH *Ptent Pending 1.25" FS T Fx- 10

7 Crbide Bll Nose Inserts - Metric Crbide Bll Nose Inserts - Metric Bll Nose Inserts - Metric Stndrd Grind Bll Nose Inserts-Metric Stndrd Coting SEFIN 10 CTXR CTH TiB 2 ZRN SEFIN 12 CTXR CTH TiB 2 ZRN SEFIN 16 CTXR CTH TiB 2 ZRN SEFIN 20 CTXR CTH TiB 2 ZRN SEFIN 25 CTXR CTH TiB 2 ZRN SEFIN 30 CTXR CTH TiB 2 SEFIN 32 CTXR CTH *Speed nd Feed chrts on pge 32 High Speed Bll Nose Inserts-Metric Stndrd Coting SEFHSIN 10 CTXR CTH SEFHSIN 12 CTXR CTH SEFHSIN 16 CTXR CTH SEFHSIN 20 CTXR CTH SEFHSIN 25 CTXR CTH SEFHSIN 30 CTXR CTH Curve Inserts-Metric Stndrd Coting SECIN 10 Zrn TiB 2 Bll Nose Inserts - Metric SECIN 12 Zrn TiB 2 SECIN 16 Zrn TiB 2 SECIN 20 Zrn TiB 2 SECIN 25 Zrn TiB 2 SECIN 30 Zrn TiB 2 Hog nose insert running in S7 Hog Nose * Inserts-Metric Insert Screws - metric Insert Size Screw code Torx bit Rdius Stndrd Coting SEHOG " CTXR CTH SEHOG " CTXR CTH SEHOG " CTXR CTH SEHOG " CTXR CTH SEHOG " CTXR CTH SEHOG " CTXR CTH 10mm FS T10 12mm FS T15 16mm FS T20 20mm FS T20 25mm FS T25 30mm/32mm FS T30 *Ptent Pending Fx- 12

8 Flt Bottom/Bckdrft/Feed Mill/ Sweep Tool Bodies Flt Bottom/Bckdrft/Feed Mill/ Sweep Tool Bodies - Inch Flt Bottom/Bckdrft/Feed Mill/sweep Tool Bodies SD Flt Bottom/Bckdrft/Feed Mill/Sweep Finishing Tool Bodies Fetures:» Mde to the sme high stndrds s our bll nose bodies.» Bodies ccept Flt Bottom, Bckdrft, Sweep nd Feed Mill inserts without ny modifictions.» Insert repetbility of.0005 for consistent finish of work piece.» Select grdes of crbide nd cotings for mximum edge life of our inserts.» Stndrd Weldon shnks or Solid shnks for better blnce t high RPMs.» Offered in vrious lengths to ccomodte most pplictions.» Specils vilble upon request. SL EL D 3/8" - 1 ¼" Flt Bottom/Bckdrft/ Feedmill/Sweep Bodies Prt Number D EL OL SL SD SEFB SEFB SEFB mm mm SEFB SEFB SEFB SEFB mm mm SEFB mm mm SEFB SEFB SEFB SEFB SEFB SEFB SEFB mm mm Flt Bottom/Bckdrft/Feed Mill/sweep Tool Bodies-inch OL SEFB mm mm SEFB mm mm SEFB SL EL SEFB SEFB SD D SEFB SEFB OL SEFB SEFB (SL) Shnk Length (EL) End Length (D) Cutting Dimeter (OL) Overll Length (SD) Shnk Dimeter Custom sizes nd Clernce lengths (EL) vilble upon request! Fx- 14

9 Flt Bottom/Bckdrft/Feed Mill/Sweep Crbide Shnk Tool Bodies - Inch Flt Bottom/Bckdrft/Feed Mill/Sweep Tool Bodies - Metric Flt Bottom/Bckdrft/Feed Mill/Sweep Tool Bodies - Inch Crbide Shnk Flt Bottom Finisher Fetures:» Sterling Edge s solid crbide shnked Flt Bottom/ Bckdrft/Feed Mill/Sweep bodies offer the ulti mte in cutter stbility.» Designed for those specil pplictions where rigidity is of the utmost importnce while chtter nd cutter deflection must be eliminted.» Idel for collet holders nd for shrink fit holder systems.» Specils vilble upon request including tpered. 3/8" - 1" Crbide Shnk Flt Bottom/ Bckdrft/Feed Mill/Sweep Bodies Prt Number D EL OL SL SD SEFBSC SEFBSC SEFBSC SEFBSC SEFBSC mm - 32mm Flt Bottom/Bckdrft/ Feedmill/Sweep Bodies Prt Number D EL OL SL SD SEFB MM.750" 4.00" 3.25" 10MM SEFB MM 1.00" 6.00" 5.00" 12MM SEFB MM 2.00" 6.00" 4.00" 16MM SEFB MM 2.00" 6.00" 4.00" 16MM SEFB MM 3.50" 8.00" 4.50" 16MM SEFB MM 2.50" 6.00" 3.50" 20MM SEFB MM 2.50" 8.00" 5.50" 20MM SEFB MM 1.50" 6.00" 4.50" 25MM SEFB MM 2.25" 8.00" 5.75" 25MM SEFB MM 3.00" 6.00" 3.00" 32MM SEFB MM 4.50" 8.00" 3.50" 32MM 10mm - 25mm Solid Crbide Flt Bottom/ Bckdrft/Feedmill Bodies Flt Bottom/Bckdrft/Feed Mill/Sweep Tool Bodies - metric SEFBSC Prt Number D EL OL SL SD SEFBSC SEFBSC SEFBSC SEFBSC SEFBSC SEFBSC SEFBSC SEFBSC SEFBSC MM.750" 4.00" 3.25" 10MM SEFBSC MM 1.00" 6.00" 5.00" 12MM SEFBSC MM 2.00" 6.00" 4.00" 16MM SEFBSC MM 2.00" 6.00" 4.00" 16MM SEFBSC MM 3.50" 8.00" 4.50" 16MM SEFBSC MM 2.50" 6.00" 3.50" 20MM SEFBSC MM 2.50" 8.00" 5.50" 20MM SEFBSC MM 1.50" 6.00" 4.50" 25MM SEFBSC MM 2.25" 8.00" 5.75" 25MM *Custom sizes nd Clernce Lengths (EL) vilble. 7/8" Avilble upon request! Fx- 16

10 Crbide Flt bottom/bckdrft/ Feed Mill/Sweep Inserts Crbide Flt bottom/bckdrft/ Feed Mill/Sweep Inserts - Inch Flt/Bckdrft/Feed Mill/ Sweep Inserts Flt Bottom/ Bckdrft/Feed Mill/ Sweep Insert Fetures:» Sterling Edge s Flt Bottom inserts re designed to provide effective Z-level nd plunge milling. These inserts re lso vilble in bckdrft form where the ppliction requires chip clernce, Sweep version tht blends the clernce of bckdrft with the stright wll clenup of 90 flt bottom, s well s feed mill form for high feed mchining.» Premium crbide is used to ensure the best possible performnce. Only cotings tht mximize insert life re used.» The most populr rdii for these inserts re stocked. Specil corner rdii cn be ordered to suit your ppliction. Flt Bottom code: SEFBIN Sterling Edge s Flt Bottom style inserts provide provide n efficient wy of slot milling, pocket milling or similr pplictions where the finish of the verticl wll is criticl. We stock ll of the stndrd sizes nd corner rdii in our CTXR nd CTH cotings. Other sizes, corner rdii nd cotings re vilble upon request Bckdrft code: SEFBDIN Sterling Edge s Bckdrft style inserts come with stndrd tper of 3, however other tper ngles re vilble upon request. We stock ll of the stndrd sizes nd rdii in our CTXR, CTH nd CTD cotings. Other sizes, corner rdii nd cotings re vilble upon request. Sweep code: SESWEEP Designed to blend the clernce of the Bckdrft insert with the clenup sweep of the Flt Bottom insert while minimizing chtter. Feed Mill code: SEFMIN Designed to stisfy tody s demnd for high feed mchining. The geometry of our insert combined with premium cotings for high speed mching of tool steels up to 65 HRC. Chmfer Style inserts cn lso be mde to order. Cotings Avilble: CTXR Our Extreme Rose coting is premium TiAlCN coting tht hs high het resistnce. Used for cutting tool steels nd Stinless Stels. CTH Used in hrd mchining pplictions of RC for brsive mterils where het is n issue. CTD Dimond cotings re used when milling grphite. ZRN Used for Aluminum nd other non-ferrous mterils TiB 2 Designed for non-ferrous nd Titnium mchining *Custom Cotings vilble 90 side grind for stright side profiling 3 Bckdrft for clernce while profiling Flt Bottom Inserts - Inch SEFBIN SEFBIN SEFBIN SEFBIN SEFBIN SEFBIN Decoding the Prt Number SEFBIN 750-CTH.031 Flt Bottom Insert Insert Dimeter Coting Corner Rdius 90 Section for clenup Sweep, then 3 Bckdrft Corner Rdius 7/8" Avilble upon request! All stndrd sizes re stocked in CTXR nd CTH cotings. High Feed geometry cutting point SEFBIN SEFBDIN SESWEEP SEFMIN Flt/Bckdrft/Feed Mill/ Swwp Inserts - Inch Fx- 18

11 Crbide Flt bottom/bckdrft/ Feed Mill/ Sweep Inserts - Inch Crbide Flt bottom/bckdrft/ Feed Mill/ Sweep Inserts - Metric Bckdrft Inserts - Inch Flt Bottom Inserts-Metric Corner Rdius Corner Rdius SEFBDIN SEFBIN 10 1mm SEFBDIN SEFBIN 12 1mm 1.5mm SEFBDIN SEFBIN 16 1mm 1.5mm 2mm SEFBDIN SEFBIN 20 1mm 1.5mm 2mm SEFBDIN SEFBIN mm 2mm 2.5mm SEFBDIN SEFBIN mm 2mm 2.5mm Flt/Bckdrft/Feed Mill/ Sweep Inserts - Inch Custom Rdii Avilble upon request! All stndrd sizes re stocked in CTXR, CTH nd CTD cotings. Sweep Inserts - Inch Corner Rdius SESWEEP SESWEEP SESWEEP SESWEEP SESWEEP SESWEEP All stndrd sizes re stocked in CTXR nd CTH cotings. Bckdrft Inserts-Metric SEFBDIN 10 1mm SEFBDIN 12 1mm 1.5mm Corner Rdius SEFBDIN 16 1mm 1.5mm 2mm SEFBDIN 20 1mm 1.5mm 2mm SEFBDIN mm 2mm 2.5mm SEFBDIN mm 2mm 2.5mm Flt/Bckdrft/Feed Mill/ Swwp Inserts - Metric All stndrd sizes re stocked in CTXR nd CTH cotings. Feed Mill Inserts - Inch Corner Rdius Progrm Rdius All stndrd sizes re stocked in CTXR, CTH nd CTD cotings. Feed Mill Inserts-Metric SEFMIN Corner Rdius Progrm Rdius SEFMIN SEFMIN ".050" SEFMIN SEFMIN ".070" SEFMIN SEFMIN ".095" SEFMIN SEFMIN ".110" SEFMIN All stndrd sizes re stocked in CTXR nd ZRN cotings. All stndrd sizes re stocked in CTXR nd ZRN cotings Fx- 20

12 Crbide Flt bottom/bckdrft/ Feed Mill/ Sweep Inserts - Metric Bll Nose Roughing Bodies & Inserts Sweep Inserts - Metric SESWEEP 10 1mm 1.5mm Corner Rdius SESWEEP 12 1mm 1.5mm 2mm SESWEEP 16 1mm 1.5mm 2mm SESWEEP 20 1mm 1.5mm 2mm Bll Nose Roughers Fetures:» Two flutes to center to mximize strength in plunging nd roughing.» Identicl Inserts t the nose provide true flt rdius, which helps mximize stock removl, when compred to other single flute cutters.» Precision edge prep to extend edge life. Applictions:» From hevy roughing to medium finishing cuts, full rdius inserts llow for smooth ction in ll rise & fll nd Z pplictions. SESWEEP 25 1mm 1.5mm 2mm 2.5mm All stndrd sizes re stocked in CTXR nd CTH cotings. Flt/Bckdrft/Feed Mill/ Sweep Inserts - Metric Decoding the Prt Number SESWEEP 20-CTH-1.0 Sweep Insert Insert Dimeter Coting Corner Rdius Insert Screws Inch/Metric Insert Size Screw code Torx bit.375"/10mm FS T10.500"/12mm FS T15.625"/16mm FS T20 Bll Nose Roughing tool bodies nd inserts.750"/20mm FS T "/25mm FS T "/30mm/32mm FS T30 Our Inch roughers re vilble in dimeters of 1", 1 ¼", 1½", nd 2". All sizes come in lengths of 4",6" nd 8". Our Metric roughers re vilble in 25mm, 32mm, 40mm nd 50mm. All sizes come in lengths of 160mm, 180mm, 200mm, 250mm with morse tpers vilble in lengths of 100mm, 150mm, nd 200mm. Plese cll us for more detils bout your specific size nd pplictions Fx- 22

13 Solid crbide Bll Nose Profile Cutters-Inch Solid crbide Bll Nose Profile Cutters-Inch Solid Crbide Profile Cutters Fetures:» Sterling Edge s solid crbide profiling cutters provide dded rigidity over stndrd stright shnk style.» With tpered extensions for medium rigidity, cutter edge life is incresed, work prt finish is superior, lowering your tooling costs.» Specils vilble. Stndrd grind or slow spirl grinds vilble.» Cutters vilble coted with our premium TiAlCN coting for ultimte edge life. Other cotings vilble upon request.» End mill style vilble. D OL SD FL SCBS x SCBS x SCBS x SCBS x SCBS x SCBS x Solid Crbide Bll Nose Tpered- Inch FL All stndrd sizes re stocked in CTXR coting, other cotings vilble upon request SD D D OL SD FL SCBS x OL (OL) Overll Length (SD) Shnk Dimeter (D) Cutting Dimeter (FL) Flute Length SCBS x SCBS x SCBS x SCBS x Solid Crbide Bll Nose Stright- Inch SCBS x SCBS x Solid Crbide Profile Cutters Inch/Metric All stndrd sizes re stocked in CTXR coting, other cotings vilble upon request D OL SD FL SCBS x SCBS x SCBS x SCBS x SCBS x SCBS x SCBS x SCBS x SCBS x SCBS x SCBS x SCBS x SCBS x SCBS x SCBS x All solid crbide end mills vilble in specilty grdes for cutting exotic metls! Solid Crbide Profile Cutters Inch/Metric continued on next pge Fx- 24

14 Solid crbide Bll Nose Profile Cutters-Metric Solid crbide End Mill Cutters-Inch Solid Crbide Bll Nose Stright- Metric All stndrd sizes re stocked in CTXR coting, other cotings vilble upon request D OL SD FL SCBS mm 100mm 4mm 1x SCBS mm 150mm 4mm 1x SCBS mm 100mm 6mm 1x SCBS mm 150mm 6mm 1x Solid Crbide End Mills- Inch SCBS mm 100mm 8mm 1x SCBS mm 150mm 8mm 1x SCBS mm 100mm 10mm 1x All stndrd sizes re stocked in CTXR coting, other cotings vilble upon request D OL SD FL SCBS mm 150mm 10mm 1x SCE x SCBS mm 100mm 12mm 1x SCBS mm 150mm 12mm 1x SCEOC off center x SCE x SCEOC off center x SCE x SCEOC off center x Solid Crbide Profile Cutters Inch/Metric SCE x SCE x SCE45H degree helix SCE45H degree helix SCE45H degree helix x x x We specilize in custom sizes, grinds, corner rdii nd cotings for your specific ppliction! Cll for price nd delivery! Solid Crbide Profile Cutters Inch/Metric Fx- 26

15 Button Cutters nd Relted Inserts Button Cutters nd Relted Inserts Button Cutter & inserts Fetures:» Idel for roughing pplictions in 40 tper nd 50 tper CNC mills.» Offers positive cutting geometry for miniml spindle lod.» 12mm insert produces.236 rdius» RPMT-12 nd RDHW-16 styles for most pplictions in steel nd other ferrous mterils.» RPGT style for luminum nd other non ferrous mteril. SD SL OL EL (SL) Shnk Length (OL) Overll Length (EL) End Length (SD) Shnk Dimeter (D) Cutting Dimeter D Button Cutter Inserts Description RPMT 8-CTX 8mm Round Indexble Insert RPMT 12-CTX/R/H 12mm Round Indexble Insert RPMT 500-CTX/H 1/2" Round Indexble Insert RDHW 16-CTXR/H 16mm Round Indexble Insert RPGT 8 8mm Round Indexble Insert RPGT 12 12mm Round Indexble Insert RPGT 16 16mm Round Indexble Insert RDLT 16 16mm Round Indexble Insert Button Cutter Tool Bodies D EL OL SL SD SEBC SEBC SEBC SEBC Button Cutter Shell Mills Button Cutters & relted inserts SEBC SEBC SEBC Button Cutter Accesories Code Description SEBCS-8 8mm Insert Screw SEBCS-12 12mm Insert Screw SEBCS-16 16mm Insert Screw SEBC CW 16mm Clmping Wsher Prt Number Di. Insert Flutes SEBC SM mm 4 or 5 SEBC CH (cp hed style) mm 4 SEBC SM mm 6 SEBC SEBC SM mm 3 or 5 SEBC CH (cp hed style) mm 3 SEBC mm 7 SEBC mm 9 Button Cutters nd Relted Inserts Fx- 28

16 Extensions & Screw-on Heds Extensions & Screw-on Heds Extensions & Screw-on Heds Extension nd Screw-on Hed Fetures:» Sterling Edge s modulr system combines both extr rech nd flexibility in cutter hed styles.» Designed for those specil pplictions where rech is criticl.» Utilizes our stndrd bllnose, flt bottom nd button cutter hed styles with the flexibility to switch hed styles without removing the holder from the spindle.» Our new line of Tungsten Hevy Metl Extensions combines the strength nd ridgidity of crbide without the brittleness, providing superior product for your high performnce needs.» Specils vilble upon request. Steel Extensions Prt Number Di. OAL Thred SEFEXT M6 SEFEXT M6 SEFEXT M6 SEFEXT M8 SEFEXT M8 SEFEXT M10 SEFEXT M10 SEFEXT M10 SEFEXT M12 SEFEXT M12 Extensions & Screw-on Heds SEFEXT M12 Prt Number SESHF M6 Screw-on Heds Description 3/8 Bll Nose screw-on hed SEFEXT M16 SEFEXT M16 SEFEXT M16 SESHF M6 SESHF M8 SESHF M10 SESHF M12 SESHF M16 SESHFB M6 SESHFB M6 SESHFB M8 SESHFB M10 SESHFB M12 SESHFB M16 SESBC M10 SESBC M12 SESBC M16 1/2" Bll Nose screw-on hed 5/8" Bll Nose screw-on hed 3/4" Bll Nose screw-on hed 1" Bll nose screw-on hed 1 ¼" Bll Nose screw-on hed 3/8" Flt Bottom screw-on hed 1/2" Flt Bottom screw-on hed 5/8" Flt Bottom screw-on hed 3/4" Flt Bottom screw-on hed 1 Flt Bottom screw-on hed 1¼" Flt Bottom screw-on hed 3/4" Button cutter screw-on hed 1" Button cutter screw-on hed 1¼" Button Cutter screw-on hed Hevy Metl Extensions Prt Number Di. OAL Thred SEFHMEXT M6 SEFHMEXT M6 SEFHMEXT M8 SEFHMEXT M8 SEFHMEXT M10 SEFHMEXT M10 SEFHMEXT M12 SEFHMEXT M12 SEFHMEXT M12 SEFHMEXT M16 SEFHMEXT M16 SEFHMEXT M Fx- 30

17 High Feed Shell Mill Bodies nd Inserts Feed Mill Speed nd Feed High Feed Shell Mill Bodies nd Inserts High Feed Shell Mill Fetures:» Sterling Edge s High Feed Shell Mills re designed to stisfy tody s demnd for high feed mchining. The geometry of our insert com bined with the specific design of our tool bodies nd our premium cotings llows for high speed mchining of tool steels up to 65 HRC» Our Trigon indexble insert llows for 3 indexes for dded svings. High Feed Shell Mills Prt Number Di. Insert Flutes Feed Mill Speed nd Feed Medium Steel: 1018, 1020, 4140, 4150, P-20 Size RPMs Feed Rte (IPM) Depth of cut Stepover.375/10mm /12mm /16mm /20mm /25mm /32mm Tool Steel: A2, D2, S7, GM190 Size RPMs Feed Rte (IPM) Depth of cut Stepover Feed Mill Speed nd Feed SEFM SM 1-3/4" SEFMTIN SEFM SM 2" SEFMTIN SEFM SM 3" SEFMTIN SEFM SM 4" SEFMTIN /10mm /12mm /16mm /20mm /25mm Progrm Rdius 1.25/32mm Corner Rdius Iron: Cst, Nodulr, Ductile Size RPMs Feed Rte (IPM) Depth of cut Stepover SEFMTIN 625-CTXR SEFMTIN 625-CTH High Feed Trigon Inserts Description.625 Trigon Indexble insert coted Extreme Rose.625 Trigon Indexble Insert coted for hrd mchining.375/10mm /12mm /16mm /20mm /25mm /32mm If mteril hs been hrdened, djust down prmeters by 30% for strting point Fx- 32

18 Flt Bottom/Bckdrft Speed nd Feed Bll Nose Speed nd Feed Flt Bottom/Bckdrft Speed nd Feed Bll Nose Finishers Speed nd Feed Medium Steel: 1018, 1020, 4140, 4150, P-20 Medium Steel: 1018, 1020, 4140, 4150, P-20 Flt Bottom/Bckdrft Speed nd Feed Size RPMs Feed Rte (IPM) Depth of cut Stepover*.375/10mm /12mm /16mm /20mm /25mm /32mm *Depends on Corner Rdius. Cn increse with lrger rdius. Tool Steel: A2, D2, S7, GM190 Size RPMs Feed Rte (IPM) Depth of cut Stepover Size RPMs Feed Rte (IPM) Depth of cut Stepover.375/10mm /12mm /16mm /20mm /25mm /32mm Tool Steel: A2, D2, S7, GM190 Size RPMs Feed Rte (IPM) Depth of cut Stepover Bll Nose Speed nd Feed.375/10mm /10mm /12mm /12mm /16mm /16mm /20mm /20mm /25mm /25mm /32mm /32mm Iron: Cst, Nodulr, Ductile Iron: Cst, Nodulr, Ductile Size RPMs Feed Rte (IPM) Depth of cut Stepover Size RPMs Feed Rte (IPM) Depth of cut Stepover.375/10mm /10mm /12mm /12mm /16mm /16mm /20mm /20mm /25mm /25mm /32mm /32mm If mteril hs been hrdened, djust down prmeters by 30% for strting point. If mteril hs been hrdened, djust down prmeters by 30% for strting point Fx- 34

19 New Innovtions from Sterling Edge! SWEEP INSERT Our new Sweep Insert hs 90 Section for clenup behind the rdius nd then trnsitions to 3 Bckdrft. This provides superior finish while llowing for clernce when needed. HOG NOSE * INSERT Our new Hog Nose Insert llows you to cut off the tip like 5-xis mill. The geometry increses the velocity of the insert t the cutting points. Excellent for hrdened steel pplictions. Uses stndrd bll nose bodies. pge 17 pge 9 *Ptent Pending Sterling Edge, Inc Dennis Court Wixom, MI phone fx sles@sterlingedge.net High Feed Shell Mill nd Inserts Our new High Feed shell mill nd custom engineered indexble trigon inserts offers precision nd performnce for your high speed mchining pplictions. High Helix Style: The Curve Our Curve Insert hs high helicl cutting edge designed to provide superior finish when mchining Aluminum, Kurtzite, Brss nd other non-ferrous mteril. pge 31 pge 9 Check out our new selection of HEAVY METAL tool body extensions on pge 30!