FASTENER COMPONENTS INDEX

Transcription

1 FSTENER OMPONENTS INDEX ssembly 05/10/07 PGE DTE SERIES DESRIPTION F-1 05/10/07 Fastener omponents Index F /24/02 Metric Fastener Standards F-2 05/10/07 Metric Fastener Standards F-2.1 F /01/99 09/01/99 Metric Fastener Standards Preferred Metric Fastener Sizes F /18/07 Fastener Installation and Torquing Procedure F-2.4 F-2.5 F /18/07 09/01/99 04/18/07 Torque udit Procedure Torque Data Sheet Fasteners In Non-Ferrous Materials F-3 03/01/99 F01 Socket Head ap Screw F-4 08/07/96 F01 Socket Head ap Screw oding F-5 03/01/96 F01 Socket Head ap Screw oding F-6 03/01/99 F02 Low Profile Socket Head ap Screw F-7 03/01/96 F02 Low Profile Socket Head ap Screw oding F-8 05/14/97 F03 Socket Flathead ap Screw F-9 06/10/98 F03 Socket Flathead ap Screw oding F-10 12/10/97 F04 Socket Head Shoulder Screw F-11 12/10/97 F04 Socket Head Shoulder Screw oding F /01/99 F05 Hex Head Screw (lass 10.9) F /01/99 F05 Hex Head Screw (lass 10.9) oding F-12 09/18/98 F06 Hex Head Screw (lass 12.9) F /18/98 F06 Hex Head Screw (lass 12.9) F-13 09/18/98 F06 Hex Head Screw (lass 12.9) oding F /18/98 F06 Hex Head Screw (lass 12.9) oding F-14 05/14/97 F21, F22, F23 Socket Set Screw F-15 05/14/97 F21, F22, F23 Socket Set Screw Point Styles F-16 09/18/98 F39 Hex Nut, Fine Thread (F41 Series Discontinued) F-17 09/18/98 F42 Hex Nut, oarse Thread Washer Face F-18 11/12/97 F45, F47 Hex Jam Nut, Fine Thread/oarse Thread F-19 05/14/97 F46, F48 Hex Jam Nut, Fine Thread/oarse Thread w/ Washer Face F-20 09/10/97 F62 Hardened Washer F-21 09/18/98 F91 Pull Dowel Pin F-22 04/09/97 F91 Pull Dowel Pin oding F-23 03/01/99 Preferred Metric Fastener Sizes (moved to F-2.3) 1997 uto/steel Partnership This document is Uncontrolled when printed. F-1

2 METRI FSTENER STNDRDS ssembly 05/24/02 Dimensional and Material Specifications Product Dimensional Specification Material Specification Socket Head ap Screws NSI M S 574M Hex Head ap Screws NSI M S F586M, lass 12.9 ase Leveling Screw M24 x 2.0 x 150 HHS Property lass 10.9 Hex Nuts NSI M S 563M, lass 12 Lock Nuts NSI M S 563M, lass 12 Hex Jam Nuts NSI M S 563M, lass 04 Shoulder Screws NSI M NSI M Socket Set Screws NSI M lass 45H Flat Head ap Screws NSI M S F835M utton Head ap Screws NSI M S F835M PullOut Dowel Pins ISO 8735 Flat Washers (M6 M10) Rc through hardened (M12 and Larger) S F436M S F436M Notes: ll specifications must be to the latest revision ll metric fasteners in tooling and sub-assemblies for use in North merican automotive facilities must have blue color identification with characteristics outlined in these standards. Dimensions apply to fasteners before they are coated. Fastener Installation and ssembly Standards 1. ll SHS must be property class 12.9 and must fully conform to NSI M and S 574M. ll property class 12.9 HHS must fully conform to NSI M and S F568M, property class If one or several HHS are substituted when SHS are called out within the same bolt pattern, property class 12.9 HHS must be used. When HHS only are specified for a bolt pattern, property class 10.9 HHS may be specified. ll property class 10.9 HHS must fully conform to NSI M and S F568M, property class ll mating nuts for screws specified in item 1 must be property class 12, in accordance with S 563M, and conform to NSI M. This requirement is in keeping with S guidelines, which recommend that nuts be strength matched to mating screws. 3. Locking nuts, when specified, must meet requirements of S 563M lass 12, and must be of all metal type, meeting prevailing torque requirements for class 10 nuts in NSI M. 4. Nylon patch thread locking elements, when specified, should be applied to screw threads, and must meet prevailing torque requirements listed with these standards. 5. The use of anaerobic adhesives should be limited to applications in which installation torque values must be low, and where there is little possibility of fastener re-use. omponents that might be serviced or adjusted after they are assembled, including torque auditing by quality control personnel, should not utilize such adhesives. 6. ll dowel pins, 6mm and larger in diameter, should be pull type and have an air relief mechanism (machined flat or spiral groove). 7. Dowel pins 5mm and smaller in diameter may be standard or pull type at supplier s option. 8. ll washers used in assemblies with screws listed in item 1 must be through hardened uto/steel Partnership F 1.1

3 METRI FSTENER STNDRDS ssembly 05/10/07 9. ll fasteners except dowel pins and shoulder screws shall be completely and uniformly covered with a blue identification coating that is readily distinguishable as blue to identify them as metric. Shoulder screws shall be colored on the head only and the coating shall not interfere with full engagement of the drive key. Pull dowels shall be coated on the untapped end only. lue identification coating shall not be required after January 1, Two methods of applying blue identification coating are acceptable for socket and hex head products. Each method allows different types of acceptable coatings and coverage. These methods shall be adhered to. Method 1: oating of the entire fastener. This method of application is intended for coating large quantities at a time and proves to be the most cost-effective. cceptable: omplete and uniform coverage of entire fastener covered with a blue identification coating that is readily distinguishable as blue. Not cceptable: 1. oating applied using an electro-deposition process due to the danger of hydrogen embrittlement, which contributes to premature fastener failure. 2. Paint of NY nature (urethane, epoxy, acrylic, enamel, latex, etc.) as this will severely degrade the functionality of the fastener and will lead to improper installation torque readings resulting in premature failure of the joint. 3. Material of NY nature that would compromise the functionality of the fastener. 4. Material of NY nature that interferes with the "free running" of a fastener into it's mating element (tapping hole or internally threaded element). This does not apply to threads with locking elements. Method 2: oating of the fastener head only. This method of application is intended for coating small quantities at a time (usually at the Distributor level) and may prove to be a time and cost saver. cceptable 1. ny blue identification coating material that will adhere to the fastener head is acceptable. Not cceptable 1. Material of any nature in the socket that would interfere with full engagement of the drive key. 2. oating material of NY nature on NY portion of the threads, unless the coating material meets the standards described in Method 1. Whether threads are or are not covered with a blue coating, the K factor shall be in the range 0.13 to dherence to recommended cutting tools in this standard is mandated in order to achieve proper preloading of fasteners. These standards provide for the maximum allowable eccentricity of the longest standard screws and for certain deviations in the parts being fastened, such as hole straightness, angularity between the axis of the tapped hole and that of the hole for the shank, differences in the center distances of the mating holes and other deviations. D 1997 uto/steel Partnership This document is Uncontrolled when printed. F 2

4 METRI FSTENER STNDRDS ssembly 09/01/99 Hole Sizes (per NSI M, Table 1) 60 X Y Z 60 Y Z Screw Size Tap Drill Size (class 6H threads) X 'bore Dia. Y 'sink Dia. Z ody Drill Size M3 x M4 x M5 x M6 x M8 x M10 x M12 x M16 x M20 x M24 x M30 x D Prevailing Torque requirements for Nylon Patch Screws Nominal Thread Diameter nd Pitch lamp Load (kn) Prevailing Torque Maximum (Nm) 1 st Removal Prevailing Torque Minimum (Nm) 5 th Removal Prevailing Torque Minimum (Nm) M6 x M8 x M10 x M12 x M16 x M20 x Note: these values are in accordance with IFI uto/steel Partnership F 2.1

5 PREFERRED METRI FSTENER SIZES 09/01/99 ssembly SOKET HED P ND HEX HED SREWS THRED LERNE PREFERRED S SIZE & HOLE PITH Ø M6 X 1* 6.6 X X X M8 X 1.25* 9.0 X X X M10 X 1.5* 11.0 X X X X M12 X X X X X M16 X X X X X M20 X X X X X M24 X 2** X *Socket head cap screws only **Hex head, leveling screw only DOWELS (M6) PULL TYPE DIMETER PREFERRED S X X X 8 X X X X 10 X X X X 12 X X X X 16 X X X 20 X X X 1997 uto/steel Partnership F 2.2

6 FSTENER INSTLLTION ND TORQUING PROEDURE (EXLUDING SHOULDER SREWS) ssembly 04/18/07 GENERL This standard applies only to Property lass 10.9 hex head and 12.9 hex and socket head cap screws when used in steel, unlubed and where the head bears against a metal surface. Where the bearing surface is not a metal (e.g. UHMW plastic), the tightening specification for any fastener shall be snug fit then 1/4 turn. For purposes of uniformity in clamp loading, the K factor for all metric screws with blue identification shall be in the range 0.13 to alculations for this standard are based on an average k value of Testing by reputable fastener manufacturers has proven that the use of split lockwashers under heads of hardened screws may prevent achieving or retaining the desired preload in bolted joints. INSTLLTION PROEDURE 1.Use only new fasteners for first-time assembly. 2.efore installing the fastener, be sure that it is free of flaws and it is the correct property class. Fasteners with flaws shall be marked with a white line drawn across the threads and discarded. 3.Fasteners may be tightened with any appropriate fastening device. Final torquing shall be done with a calibrated torque wrench to the required value as follows: Nominal Diameter and Thread Pitch M6 x 1.0 M8 x 1.25 M10 x 1.5 M12 x 1.75 M16 x 2.0 M20 x 2.5 Property lass M24 x M30 x Recommended Installation Torque (Nm) For lue oated Fasteners Property lass fter torquing is completed, draw a straight line (match mark) from the wall of the fastener head onto the seating surface using a white steel paint pen. Ensure that the line is easily visible for periodic inspection. 5. fastener suspected of being over-torqued shall be marked as described in item 2 and discarded. 6. Do not torque fasteners at machine break points until final installation. 7. Where safety wiring is specified, do not safety wire any screws until they have passed the torque audit. 8. If fasteners are in a position that a torque wrench cannot be used, the following steps shall be used: a) Tighten the fastener until the joint surfaces have established a snug fit. b) Mark the position of the fastener to the surface with a white steel paint pen. c) Tighten the fastener 1/3 of a turn (120). d) fter torquing is completed, draw a straight line (match mark) from the wall of the fastener head onto the seating surface using a white steel paint pen. Ensure that the line is easily visible for periodic inspection uto/steel Partnership This document is Uncontrolled when printed. F-2.3

7 TORQUE UDIT PROEDURE ssembly 04/18/07 pplies only to screws installed per the NMS Fastener Installation and Torquing Procedure. The method for checking the fastener torque is the Static Torque Method, which is defined as the torque required to start a previously tightened fastener into motion in the direction of tightening. 1. udit samples shall be a random selection consisting of thirty (30) fasteners from each type/size property class fastener used. Where a sample of thirty is not obtainable, a 100% audit of that type/size/property class fastener is required. 2. Do not audit at machine break points. 3. Record the applicable torque values from each of the samples on the NMS Torque Data Sheet. 4. fastener shall be deemed to have passed the audit if the torque is within the following limits. High and low auditing torque limits are ±10% of the recommended installation torque. Nominal Diameter and Thread Pitch Torque udit Range (Nm) For lue oated Fasteners Property lass 10.9 Property lass 12.9 M6 x M8 x M10 x M12 x M16 x M20 x M24 x M30 x When a fastener fails the audit: a. Due to over-torquing: it shall be marked with a white line drawn across the threads and discarded. b. Due to under-torquing: i) If the fastener is free of flaws it is suitable for re-use. ii) When the fastener is flawed, it shall be marked with a white line drawn across the threads and discarded. 6. When the fastener passes the audit, a straight line (match mark) shall be drawn from the wall of the fastener head onto the seating surface using a green steel paint pen. Ensure that the line is easily visible for periodic inspection. 7. When all of the fasteners in the sample pass the audit, the data sheet shall be marked to so indicate. 8. If one of the fasteners in the audit fails the audit: a. ll fasteners of that type/size/property class shall be re-tightened. (Fasteners that passed the audit may be excluded.) b. new sample shall be selected for re-auditing using the criteria in No. 1. However, fasteners that passed a previous audit shall not be included in the sample for a subsequent audit. 9. Fastener Torque Quality udit Steps a. ench uild udit: Every unit shall pass the audit before it may leave the bench. Multiple units may be combined to achieve the sample size of thirty fasteners. b. Unit-to-ase udit: udits shall be performed at periodic stages of the assembly process to ensure that any possible failures are corrected and passing audits are achieved while ensuring accessibility to all fasteners. c. Final udit: The final audit shall be performed after all engineering changes have been made and all adjustments are complete uto/steel Partnership This document is Uncontrolled when printed. F 2.4

8 NMS FSTENER INSTLLTION ND TORQUING PROEDURE (EXLUDING SHOULDER SREWS) Torque Data Sheet udit Method: Static uditor s name Date ssembly Plant Program/System uilder/leader Tool # Unit/Station Job # udit Type: ench Unit-to-ase Final Pass Fail Pass Fail M sh hh M sh hh Samp. # Torque Nm Samp. # Torque Nm Samp. # Torque Nm Samp. # Torque Nm Form Date: 09/01/99

9 FSTENERS IN NON- FERROUS MTERILS ssembly 04/18/07 Installation procedure (page F-2.3) and audit procedure (page F-2.4) are applicable. Data was developed using blue coated fasteners. Tapped Thread F 62 Torque (Nm) Material Size Material Washer Installation udit Range Yes M8 opper Steel Wire Yes Yes M10 Steel Wire Yes No M8 opper Yes No M Yes S304 No Stainless M8 S304 Yes Steel S304 No S304 M10 S304 Yes T6 Yes M8 luminum Steel Wire Yes T T6 Yes M10 Steel Wire Yes uto/steel Partnership This document is Uncontrolled when printed. F 2.6

10 SOKET HED P SREW (F01 SERIES) ssembly 03/01/99 H L W F E THRED SEE STOK TLE THRED SIZE DIMENSIONS THRED H W E F SIZE NOM. PITH MX. MX. MX. NOM. MIN. MIN. M M M M M M M M M M D * For hole dimensions see p F-2.1 NOTES & SPEIFITIONS: Material, class 12.9 NSI M S 574M ll metric screws to be colored blue. ODING ON FOLLOWING PGE 1997 uto/steel Partnership F 3

11 SOKET HED P SREW ODING (F01 SERIES) ssembly 08/07/96 THRED SIZE NOM. M3 M4 M5 M6 M8 M10 M12 M16 M20 M24 STOK SIZES Lengths to the left of heavy line ( ) threaded to head. Lengths to the right of heavy line ( ) have standard minimum thread lengths of two times the nominal thread diameter plus 12 mm. NMS NOM. SIZE, ODE PITH ND F M3x0.5x5 F M3x0.5x6 F M3x0.5x8 F M3x0.5x10 F M3x0.5x12 F M3x0.5x16 F M3x0.5x20 F M3x0.5x25 F M3x0.5x30 F M3x0.5x35 F M4x0.7x5 F M4x0.7x6 F M4x0.7x8 F M4x0.7x10 F M4x0.7x12 F M4x0.7x16 F M4x0.7x20 F M4x0.7x25 F M4x0.7x30 F M4x0.7x35 F M4x0.7x40 F M4x0.7x45 F M4x0.7x50 NMS NOM. SIZE, ODE PITH ND F M5x0.8x6 F M5x0.8x8 F M5x0.8x10 F M5x0.8x12 F M5x0.8x16 F M5x0.8x20 F M5x0.8x25 F M5x0.8x30 F M5x0.8x35 F M5x0.8x40 F M5x0.8x45 F M5x0.8x50 F M5x0.8x55 F M5x0.8x60 F M5x0.8x65 F M5x0.8x70 F M6x1.0x8 F M6x1.0x10 F M6x1.0x12 F M6x1.0x16 F M6x1.0x20 F M6x1.0x25 F M6x1.0x30 NMS NOM. SIZE, ODE PITH ND F M6x1.0x35 F M6x1.0x40 F M6x1.0x45 F M6x1.0x50 F M6x1.0x55 F M6x1.0x60 F M6x1.0x65 F M6x1.0x70 F M6x1.0x75 F M6x1.0x80 F M6x1.0x90 F M6x1.0x100 F M6x1.0x110 F M6x1.0x120 F M8x1.25x10 F M8x1.25x12 F M8x1.25x16 F M8x1.25x20 F M8x1.25x25 F M8x1.25x30 F M8x1.25x35 F M8x1.25x40 F M8x1.25x45 NMS NOM. SIZE, ODE PITH ND F M8x1.25x50 F M8x1.25x55 F M8x1.25x60 F M8x1.25x65 F M8x1.25x70 F M8x1.25x75 F M8x1.25x80 F M8x1.25x90 F M8x1.25x100 F M8x1.25x110 F M8x1.25x120 F M8x1.25x130 F M8x1.25x140 F M8x1.25x150 F M8x1.25x160 F M8x1.25x170 F M8x1.25x180 F M8x1.25x190 F M8x1.25x200 F M10x1.5x10 F M10x1.5x12 F M10x1.5x16 F M10x1.5x20 ODING ONTINUED ON FOLLOWING PGE 1997 uto/steel Partnership F 4

12 SOKET HED P SREW ODING (F01 SERIES) ssembly 03/01/96 NMS NOM. SIZE, ODE PITH ND F M10x1.5x25 F M10x1.5x30 F M10x1.5x35 F M10x1.5x40 F M10x1.5x45 F M10x1.5x50 F M10x1.5x55 F M10x1.5x60 F M10x1.5x65 F M10x1.5x70 F M10x1.5x75 F M10x1.5x80 F M10x1.5x90 F M10x1.5x100 F M10x1.5x110 F M10x1.5x120 F M10x1.5x130 F M10x1.5x140 F M10x1.5x150 F M10x1.5x160 F M10x1.5x170 F M10x1.5x180 F M10x1.5x190 F M10x1.5x200 F M12x1.75x12 F M12x1.75x16 F M12x1.75x20 F M12x1.75x25 F M12x1.75x30 F M12x1.75x35 F M12x1.75x40 F M12x1.75x45 F M12x1.75x50 F M12x1.75x55 F M12x1.75x60 F M12x1.75x65 F M12x1.75x70 F M12x1.75x75 F M12x1.75x80 F M12x1.75x90 NMS NOM. SIZE, ODE PITH ND F M12x1.75x100 F M12x1.75x110 F M12x1.75x120 F M12x1.75x130 F M12x1.75x140 F M12x1.75x150 F M12x1.75x160 F M12x1.75x170 F M12x1.75x180 F M12x1.75x190 F M12x1.75x200 F M16x2.0x35 F M16x2.0x40 F M16x2.0x45 F M16x2.0x50 F M16x2.0x55 F M16x2.0x60 F M16x2.0x65 F M16x2.0x70 F M16x2.0x75 F M16x2.0x80 F M16x2.0x90 F M16x2.0x100 F M16x2.0x110 F M16x2.0x120 F M16x2.0x130 F M16x2.0x140 F M16x2.0x150 F M16x2.0x160 F M16x2.0x170 F M16x2.0x180 F M16x2.0x190 F M16x2.0x200 F M20x2.5x35 F M20x2.5x40 F M20x2.5x45 F M20x2.5x50 F M20x2.5x55 F M20x2.5x60 F M20x2.5x65 NMS NOM. SIZE, ODE PITH ND F M20x2.5x70 F M20x2.5x75 F M20x2.5x80 F M20x2.5x90 F M20x2.5x100 F M20x2.5x110 F M20x2.5x120 F M20x2.5x130 F M20x2.5x140 F M20x2.5x150 F M20x2.5x160 F M20x2.5x170 F M20x2.5x180 F M20x2.5x190 F M20x2.5x200 F M24x3.0x45 F M24x3.0x50 F M24x3.0x55 F M24x3.0x60 F M24x3.0x65 F M24x3.0x70 F M24x3.0x75 F M24x3.0x80 F M24x3.0x90 F M24x3.0x100 F M24x3.0x110 F M24x3.0x120 F M24x3.0x130 F M24x3.0x140 F M24x3.0x150 F M24x3.0x160 F M24x3.0x170 F M24x3.0x180 F M24x3.0x190 F M24x3.0x uto/steel Partnership F 5

13 LOW PROFILE SOKET HED P SREW (F02 SERIES) ssembly 03/01/99 H L W 45 D 10.9 THRED SIZE T DIMENSIONS NOM. D H T W THRED SIZE PITH MX MX MIN MIN MX MIN NOM M M M M M M M M THRED SIZE NOM. M4 M5 M6 M8 M10 M12 M16 M20 STOK SIZES (L) Lengths to the left of heavy line ( ) threaded to head. Lengths to the right of heavy line ( ) have standard minimum thread lengths of two times the nominal thread diameter plus 12 mm. NOTES & SPEIFITIONS: Material, class 10.9 ll metric screws to be colored blue. ODING ON FOLLOWING PGE 1997 uto/steel Partnership F 6

14 ssembly F uto/steel Partnership NMS NOM. SIZE, ODE PITH ND F M4x0.7x8 F M4x0.7x10 F M4x0.7x12 F M4x0.7x16 F M4x0.7x20 F M4x0.7x25 F M4x0.7x30 F M5x0.8x8 F M5x0.8x10 F M5x0.8x12 F M5x0.8x16 F M5x0.8x20 F M5x0.8x25 F M5x0.8x30 F M5x0.8x35 F M5x0.8x40 F M6x1.0x8 F M6x1.0x10 F M6x1.0x12 F M6x1.0x16 F M6x1.0x20 F M6x1.0x25 F M6x1.0x30 F M6x1.0x35 F M6x1.0x40 F M6x1.0x45 F M6x1.0x50 F M6x F M6x1.0x60 F M8x1.25x12 F M8x1.25x16 NMS NOM. SIZE, ODE PITH ND F M8x1.25x20 F M8x1.25x25 F M8x1.25x30 F M8x1.25x35 F M8x1.25x40 F M8x1.25x45 F M8x1.25x50 F M8x F M8x1.25x60 F M8x1.25x70 F M10x1.5x16 F M10x1.5x20 F M10x1.5x25 F M10x1.5x30 F M10x1.5x35 F M10x1.5x40 F M10x1.5x45 F M10x1.5x50 F M10x1.5x55 F M10x1.5x60 F M10x1.5x70 F M10x1.5x80 F M10x1.5x90 F M10x1.5x100 F M12x1.75x20 F M12x1.75x25 F M12x1.75x30 F M12x1.75x35 F M12x1.75x40 F M12x1.75x45 F M12x1.75x50 NMS NOM. SIZE, ODE PITH ND F M12x1.75x55 F M12x1.75x60 F M12x1.75x70 F M12x1.75x80 F M12x1.75x90 F M12x1.75x100 F M16x2.0x30 F M16x2.0x35 F M16x2.0x40 F M16x2.0x45 F M16x2.0x50 F M16x2.0x55 F M16x2.0x60 F M16x2.0x70 F M16x2.0x80 F M16x2.0x90 F M16x2.0x100 F M16x2.0x110 F M16x2.0x120 F M20x2.5x40 F M20x2.5x45 F M20x2.5x50 F M20x2.5x55 F M20x2.5x60 F M20x2.5x70 F M20x2.5x80 F M20x2.5x90 F M20x2.5x100 F M20x2.5x110 F M20x2.5x120 LOW PROFILE SOKET HED P SREW ODING (F02 SERIES) 03/01/96

15 SOKET FLTHED P SREW (F03 SERIES) ssembly 05/14/97 Y REF THEOR. SHRP SOLUTE MIN. 90 Z X ROUND OR FLT H G L THRED SEE STOK TLE ENLRGED VIEW OF HED M J F D T NOM. SR. DI. ND THRED PITH DRILL LLOW- NE D H J T G F M HED DI. HED HGT. HEX. KEY WLL FILLET THEO. EXT. SHRP S. FLUSH- SO. ENGGE- OVE D MX MIN REF NESS SIZE MENT THK. TOL. ODY DIMETER MX MIN NOM MIN MIN MX MX M3 x M4 x M5 x M6 x M8 x M10 x M12 x M16 x M20 x THRED SIZE NOM. M3 M4 M5 M6 M8 M10 M12 M16 M20 STOK SIZES (L) X Y Z SREW ODY 'SINK 'SINK SIZE NOM. DRILL SIZE DEPTH (REF) DI MIN M M M M M M M M M Lengths to the left of heavy line ( ) threaded to head. Lengths to the right of heavy line ( ) have standard minimum thread lengths of two times the nominal thread diameter plus 12 mm. NOTES & SPEIFITIONS: Material, lass 12.9 NSI M S F835M ll metric screws to be colored blue. ODING ONTINUED ON FOLLOWING PGE D 1997 uto/steel Partnership F 8

16 ssembly F uto/steel Partnership NMS NOM. SIZE, ODE PITH ND F M3x0.5x6 F M3x0.5x8 F M3x0.5x10 F M3x0.5x12 F M3x0.5x16 F M3x0.5x20 F M3x0.5x25 F M3x0.5x30 F M4x0.7x8 F M4x0.7x10 F M4x0.7x12 F M4x0.7x16 F M4x0.7x20 F M4x0.7x25 F M4x0.7x30 F M4x0.7x35 F M4x0.7x40 F M5x0.8x8 F M5x0.8x10 F M5x0.8x12 F M5x0.8x16 F M5x0.8x20 F M5x0.8x25 F M5x0.8x30 F M5x0.8x35 F M5x0.8x40 F M5x0.8x45 F M5x0.8x50 F M6x1.0x8 F M6x1.0x10 F M6x1.0x12 F M6x1.0x16 F M6x1.0x20 F M6x1.0x25 NMS NOM. SIZE, ODE PITH ND F M6x1.0x30 F M6x1.0x35 F M6x1.0x40 F M6x1.0x45 F M6x1.0x50 F M8x1.25x10 F M8x1.25x12 F M8x1.25x16 F M8x1.25x20 F M8x1.25x25 F M8x1.25x30 F M8x1.25x35 F M8x1.25x40 F M8x1.25x45 F M8x1.25x50 F M8x1.25x55 F M8x1.25x60 F M8x1.25x70 F M10x1.5x12 F M10x1.5x16 F M10x1.5x20 F M10x1.5X25 F M10x1.5x30 F M10x1.5x35 F M10x.5x40 F M10x1.5x45 F M10x1.5x50 F M10x1.5x55 F M10x1.5x60 F M10x1.5x70 F M10x1.5x80 F M10x1.5x90 F M10x1.5x100 F M12x1.75x20 NMS NOM. SIZE, ODE PITH ND F M12x1.75x25 F M12x1.75x30 F M12x1.75x35 F M12x1.75x40 F M12x1.75x45 F M12x1.75x50 F M12x1.75x55 F M12x1.75x60 F M12x1.75x70 F M12x1.75x80 F M12x1.75x90 F M12x1.75x100 F M16x2.0x30 F M16x2.0x35 F M16x2.0x40 F M16x2.0x45 F M16x2.0x50 F M16x2.0x55 F M16x2.0x60 F M16x2.0x70 F M16x2.0x80 F M16x2.0x90 F M16x2.0x100 F M20x2.5x35 F M20x2.5x40 F M20x2.5x45 F M20x2.5x50 F M20x2.5x55 F M20x2.5x60 F M20x2.5x70 F M20x2.5x80 F M20x2.5x90 F M20x2.5x100 SOKET FLTHED P SREW ODING (F03 SERIES) 06/10/98

17 SOKET HED SHOULDER SREW (F04 SERIES) ssembly 12/10/97 HED OLORED LUE W F H ODY 30 T 0.8 G ODY J SIZE THRED SIZE N M STOK SIZES NOM. ODY S ODY SIZE NOTES & SPEIFITIONS: Material, heat treated alloy steel. Ultimate min. tensile 1100MPa, single shear strength 660MPa. NSI M Screw head only to be colored blue ODING ON FOLLOWING PGE 1997 uto/steel Partnership F 10

18 SOKET HED SHOULDER SREW ODING ssembly (F04 SERIES) 12/10/97 NOM. F G H ODY SIZE SIZE PITH MX MIN MX MIN MIN MX THRED 6 M M M M M M M h8 REOMMENDED J M N T W SETING TP ODY TORQUE DRILL SIZE MIN MX MX MX NOM. Nm SIZE NMS ODY SIZE ODE x ODY F x 10 F x 12 F x 16 F x 20 F x 25 F x 30 F x 40 F x 50 F x 12 F x 16 F x 20 F x 25 F x 30 F x 40 F x 50 NMS ODY SIZE ODE x ODY F x 70 F x 16 F x 20 F x 25 F x 30 F x 40 F x 50 F x 60 F x 70 F x 80 F x 16 F x 20 F x 25 F x 30 F x 40 NMS ODY SIZE ODE x ODY F x 50 F x 60 F x 70 F x 80 F x 90 F x 100 F x 30 F x 40 F x 50 F x 60 F x 70 F x 80 F x 90 F x 100 F x 120 NMS ODY SIZE ODE x ODY F x 40 F x 50 F x 60 F x 70 F x 80 F x 90 F x 100 F x 120 F x 50 F x 60 F x 70 F x 80 F x 90 F x 100 F x uto/steel Partnership F 11

19 HEX HED SREW (F05 SERIES) ssembly 03/01/99 K (LSS 10.9) S W F 10.9 E PROPERTY LSS ND MNUFTURER S IDENTIFITION TO PPER ON TOP OF HED R D W D L THRED SEE STOK TLE NOMINL D S E K W F R D W SREW WIDTH WIDTH FILLET WSHER WSH DI. & ODY ROSS ROSS HED WREN- TRNS- RDIUS FE FE THRED DIMETER FLTS ORNERS HEIGHT HING TION OF THIKNESS DI. PITH HEIGHT DI. FILLET MX MIN MX MIN MX MIN MX MIN MIN MX MIN MX MIN MIN M12x M14x M16x M20x M24x M30x M36x STOK SIZES (L) THRED SIZE NOM M12 M14 M16 M20 M24 M30 M Lengths to the left of heavy line ( ) threaded to head. Lengths to the right of heavy line ( ) have standard minimum thread lengths of two times the nominal thread diameter plus 12 mm. NOTES & SPEIFITIONS: NSI M S F568M LSS 10.9 Screw to be colored blue. ODING ON FOLLOWING PGE 1997 uto/steel Partnership F 11.1

20 HEX HED SREW ODING (F05 SERIES) ssembly 03/01/99 (LSS 10.9) NMS NOM. SIZE, ODE PITH ND F M x 20 F M x 25 F M x 30 F M x 35 F M x 40 F M x 45 F M x 50 F M x 55 F M x 60 F M x 65 F M x 70 F M x 75 F M x 80 F M x 90 F M x 100 F M x 110 F M x 120 F M x 25 F M x 30 F M x 35 F M x 40 F M x 45 F M x 50 F M x 55 F M x 60 F M x 70 F M x 80 F M x 90 F M x 100 F M x 110 F M x 35 F M x 40 F M x 45 F M x 50 F M x 55 F M x 60 F M x 70 F M x 75 F M x 80 F M x 90 F M x 100 NMS NOM. SIZE, ODE PITH ND F M x 110 F M x 120 F M x 40 F M x 45 F M x 50 F M x 60 F M x 70 F M x 80 F M x 90 F M x 100 F M x 110 F M20-2.5x 120 F M x 130 F M x 140 F M x 150 F M x 160 F M x 170 F M x 180 F M x 190 F M x 200 F M x 220 F M20-2.5x 240 F M x 260 F M x 280 F M x 300 F M20-2.5x 340 F M x 50 F M x 60 F M x 70 F M x 80 F M x 100 F M x 110 F M24-3.0x 120 F M x 130 F M x 140 F M24-3.0x 150 F M x 160 F M x 170 F M x 180 F M x 190 F M x 200 NMS NOM. SIZE, ODE PITH ND F M x 220 F M x 240 F M x 260 F M x 280 F M x 300 F M x 330 F M x 340 F M x 60 F M x 65 F M x 70 F M x 80 F M x 90 F M x 100 F M x 110 F M30-3.5x 120 F M x 130 F M30-3.5x 140 F M30-3.5x 150 F M x 160 F M x 170 F M x 180 F M x 190 F M x 200 F M x 210 F M x 220 F M x 240 F M x 260 F M x 300 F M x 320 F M x 80 F M x 90 F M x 100 F M x 120 F M x 130 F M x 140 F M x 150 F M x 160 F M x 170 F M x uto/steel Partnership F 11.2

21 HEX HED SREW ssembly (F06 SERIES) 09/18/98 (LSS 12.9) S K W F 12.9 E D PROPERTY LSS ND MNUFTURER S IDENTIFITION TO PPER ON TOP OF HED R D W L THRED SEE STOK TLE NOMINL D S E K W F R D W SREW WIDTH WIDTH FILLET WSHER WSH DI. & ODY ROSS ROSS HED WREN- TRNS- RDIUS FE FE THRED DIMETER FLTS ORNERS HEIGHT HING TION OF THIKNESS DI. PITH HEIGHT DI. FILLET MX MIN MX MIN MX MIN MX MIN MIN MX MIN MX MIN MIN M6x M8x M10x M12x M14x M16x M20x M24x M30x M36x E ONTINUED ON FOLLOWING PGE 1997 uto/steel Partnership F 12

22 HEX HED SREW (F06 SERIES ONTINUED) ssembly 09/18/98 (LSS 12.9 ONTINUED) THRED SIZE NOM M6 M8 M10 STOK SIZES E STOK SIZES THRED SIZE NOM M12 M14 M16 M20 M24 M30 M Lengths to the left of heavy line ( ) threaded to head. Lengths to the right of heavy line ( ) have standard minimum thread lengths of two times the nominal thread diameter plus 12 mm. NOTES & SPEIFITIONS: NSI M S F568M LSS 12.9 Screw to be colored blue. ODING ON FOLLOWING PGE D 1997 uto/steel Partnership F

23 HEX HED SREW ODING ssembly (F06 SERIES) 09/18/98 (LSS 12.9) NMS NOM. SIZE, ODE PITH ND F M6-1 x 10 F M6-1 x 12 F M6-1 x 16 F M6-1 x 20 F M6-1 x 25 F M6-1 x 30 F M6-1 x 35 F M6-1 x 40 F M6-1 x 45 F M6-1 x 50 F M6-1 x 55 F M6-1 x 60 F M6-1 x 65 F M6-1 x 70 F M6-1 x 75 F M6-1 x 80 F M x 12 F M x 16 F M x 20 F M x 25 F M x 30 F M x 35 F M x 40 F M x 45 F M x 50 F M x 55 F M x 60 F M x 65 F M x 70 F M x 75 F M x 80 NMS NOM. SIZE, ODE PITH ND F M x 20 F M x 25 F M x 30 F M x 35 F M x 40 F M x 45 F M x 50 F M x 55 F M x 60 F M x 65 F M x 70 F M x 75 F M x 80 F M x 85 F M x 90 F M x 100 F M x 110 F M x 120 F M x 130 F M x 140 F M x 150 F M x 160 F M x 180 F M x 200 ONTINUED ON FOLLOWING PGE 1997 uto/steel Partnership F 13

24 HEX HED SREW ODING ssembly (F06 SERIES ONTINUED) 09/18/98 (LSS 12.9 ONTINUED) NMS NOM. SIZE, ODE PITH ND F M x 20 F M x 25 F M x 30 F M x 35 F M x 40 F M x 45 F M x 50 F M x 55 F M x 60 F M x 65 F M x 70 F M x 75 F M x 80 F M x 90 F M x 100 F M x 110 F M x 120 F M x 25 F M x 30 F M x 35 F M x 40 F M x 45 F M x 50 F M x 55 F M x 60 F M x 70 F M x 80 F M x 90 F M x 100 F M x 110 F M x 35 F M x 40 F M x 45 F M x 50 F M x 55 F M x 60 F M x 70 F M x 75 F M x 80 F M x 90 F M x 100 NMS NOM. SIZE, ODE PITH ND F M x 110 F M x 120 F M x 40 F M x 45 F M x 50 F M x 60 F M x 70 F M x 80 F M x 90 F M x 100 F M x 110 F M20-2.5x 120 F M x 130 F M x 140 F M x 150 F M x 160 F M x 170 F M x 180 F M x 190 F M x 200 F M x 220 F M20-2.5x 240 F M x 260 F M x 280 F M x 300 F M20-2.5x 340 F M x 50 F M x 60 F M x 70 F M x 80 F M x 100 F M x 110 F M24-3.0x 120 F M x 130 F M x 140 F M24-3.0x 150 F M x 160 F M x 170 F M x 180 F M x 190 F M x 200 NMS NOM. SIZE, ODE PITH ND F M x 220 F M x 240 F M x 260 F M x 280 F M x 300 F M x 330 F M x 340 F M x 60 F M x 65 F M x 70 F M x 80 F M x 90 F M x 100 F M x 110 F M30-3.5x 120 F M x 130 F M30-3.5x 140 F M30-3.5x 150 F M x 160 F M x 170 F M x 180 F M x 190 F M x 200 F M x 210 F M x 220 F M x 240 F M x 260 F M x 300 F M x 320 F M x 80 F M x 90 F M x 100 F M x 120 F M x 130 F M x 140 F M x 150 F M x 160 F M x 170 F M x uto/steel Partnership F

25 SOKET SET SREW (F21, F22 & F23 SERIES) ssembly 05/14/97 NOTES & SPEIFITIONS: NSI M LSS 45H See individual point styles for applicable DIN and ISO specifications (See next page) J D T 35 MX NMS NMS NMS D J L T ODE ODE ODE NOMINL HEXGON NOMINL FOR UP SIZE OF SOKET SREW ND FLT FLT POINT ONE POINT UP POINT SI SIZE S POINTS STYLE STYLE (TYPE 1) SREW ø STYLE x PITH NOM. MIN F F F F F F F F F x F F F F F F F F F F F F x F F F F F F F F F F F F x F F F F F F F F F F F F x F F F F F F F F F F F F x F F F F F F F F F F F F x F F F F F F F F F F F F x F F F F F F F F F F F F x 3 12 F F F F F F L T 1997 uto/steel Partnership F 14

26 SOKET SET SREW POINT STYLES (F21, F22 & F23 SERIES) ssembly 05/14/97 L L L 1 Y ± ± 5 50 MX FLT POINT (F21) ONE POINT (F22) 50 MX UP POINT TYPE 1 (F23) NOTES & SPEIFITIONS: Material hardness 45H Must conform to: NSI M Thread class 4g 6g D 1 Y NOMINL UP FLT ONE POINT SIZE OF POINT POINT NGLE 90 FOR SI ø ø THESE S SREW TYPE 1 ND OVER; 118 ø FOR SHORTER S MX MIN MX MIN up Point - DIN 916, ISO 4029, NSI M Flat Point - DIN 913, ISO 4026, NSI M one Point - DIN 914, ISO 4027, NSI M 1997 uto/steel Partnership F 15

27 FINE THREDS HEXGON NUT (FINE: F39 SERIES) ssembly 09/18/98 S M 1 M 2 E D D STYLE 1 STYLE 2 NOMINL S E M 1 M 2 D NUTø WIDTH WIDTH THIKNESS THIKNESS ERING NMS & ROSS ROSS NSI NSI FE ODE THRED FLTS ORNERS M M ø PITH MX MIN MX MIN MX MIN MX MIN MIN F M24 x NOTES & SPEIFITIONS: F41 SERIES DISONTINUED S 563M lass 12 olor blue 1997 uto/steel Partnership F 16

28 HEXGON NUT WSHER FE (F42 SERIES) ssembly 09/18/98 ORSE THRED S M E D W NOMINL S E M DW NUTø WIDTH WIDTH THIKNESS ERING WSHER NMS & ROSS ROSS NSI FE FE ODE THRED FLTS ORNERS M ø THIKNESS PITH MX MIN MX MIN MX MIN MIN MX MIN F M5 x F M6 x F M8 x F M10 x F M12 x F M16 x F M20 x F M24 x F M30 x F M36 x NOTES & SPEIFITIONS: NSI M S 563M lass 12 olor blue 1997 uto/steel Partnership F 17

29 HEXGON JM NUT (FINE: F45 SERIES, ORSE: F47 SERIES) ORSE & FINE THREDS S ssembly 11/12/97 M E D NOMINL S E M D NUT ø WIDTH WIDTH ERING NMS & ROSS ROSS THIKNESS FE ODE THRED FLTS ORNERS ø PITH MX MIN MX MIN MX MIN MIN F M10 x F M12 x F M16 x F M20 x F M24 x F M27 x F M36 x F M5 x F M6 x F M8 x F M10 x F M12 x F M16 x F M20 x F M24 x F M30 x F M36 x D NOTES & SPEIFITIONS: NSI M S 563M LSS 04 olor blue 1997 uto/steel Partnership F 18

30 HEXGON JM NUT WITH WSHER FE (FINE: F46 SERIES ORSE: F48 SERIES) ssembly 05/14/97 ORSE & FINE THREDS S M E D NOMINL S E M D NUT ø WIDTH WIDTH ERING WSHER NMS & ROSS ROSS THIKNESS FE FE ODE THRED FLTS ORNERS ø THIKNESS PITH MX MIN MX MIN MX MIN MIN MX MIN F M5 x F M6 x F M8 x F *M10 x F M10 x F *M12 x F M12 x F *M16 x F M16 x F *M20 x F M20 x F M24 x F *M27 x F M30 x F *M36 x F M36 x * Fine thread series (F46 Series) NOTES & SPEIFITIONS: NSI M S 563M lass 04 olor blue 1997 uto/steel Partnership F 19

31 HRDENED WSHER (F62 SERIES) ssembly 09/10/97 (S F436M) NMS NOMINL ODE WSHER INSIDE ø OUTSIDE ø THIKNESS MX MIN MX MIN MX MIN F F F F621025* F F F F F F F F *Special purpose for locating pin retainer assemblies 1020 H.R.S. carb & harden 1.0 deep Rc NOTES & SPEIFITIONS: M6-M10 Rc through hardened (except as noted) M12 & larger S F436M olor blue 1997 uto/steel Partnership F 20

32 PULL DOWEL PIN (F91 SERIES) ssembly 09/18/98 OLOR THIS END LUE D2 D3 D1 m6 T L D1 Dia D2 MX. M4 X 0.7 M5 x 0.8 M6 x 1 M6 x 1 M8 x 1.25 M10 x 1.5 M16 x D T MIN X 20 X X 24 X X X 28 X X X X 32 X X X X X L 40 X X X X X X 50 X X X X X X X 60 X X X X X X X 70 X X X X X X 80 X X X X X X 90 X X X X X 100 X X X X X 120 X X X X NOTES & SPEIFITIONS: Material, case hardened alloy steel shear strength: 825 MPa (120ksi) NSI M Precision ground Provide for air release (e.g., machine a flat, spiral, etc.) olor non-tapped end blue ODING ON FOLLOWING PGE 1997 uto/steel Partnership F 21

33 ssembly F uto/steel Partnership NMS NOM. SIZE, ODE ND F x16 F x20 F x24 F x28 F x32 F x40 F x50 F x60 F x20 F x24 F x28 F x32 F x40 F x50 F x60 F x70 F x80 F x24 F x28 F x32 F x40 F x50 F x60 F x70 F x80 F x90 F x100 F x28 F x32 F x40 F x50 NMS NOM. SIZE, ODE ND F x60 F x70 F x80 F x90 F x100 F x120 F x32 F x40 F x50 F x60 F x70 F x80 F x90 F x100 F x120 F x40 F x50 F x60 F x70 F x80 F x90 F x100 F x120 F x50 F x60 F x70 F x80 F x90 F x100 F x120 PULL DOWEL PIN ODING (F91 SERIES) 04/09/97

34 PREFERRED METRI FSTENER SIZES ssembly 03/01/99 HRTS / TEXT MOVED TO PGE F uto/steel Partnership F 23