Amphe-Lite M3 & S1. High Performance Circular Connector.

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1 mphe-lite M3 & S1 High Performance Circular Connector

2 mphenol is one of the largest manufacturers of interconnect products in the world. The company designs, manufactures and markets electrical, electronic and fiber optic connectors, coaxial and flat-ribbon cable, and interconnect systems. mphenol has long been the accepted leader in providing quality connectors and interconnect systems to the Industrial, Military and Telecommunication markets.

3 Company Introduction mphenol Industrial Operations mphenol Technology (Zhuhai) Co., Ltd. T

.. 2 Technical Data...3 Shell Dimensions.

4 Table of Content mphe-lite M3 Product Introduction...1 Features and enefits... 2 Technical Data...3 Shell Dimensions Dust Cap...7 ack Shell...8 mphe-lite S1 Product Introduction...9 Features and enefits...10 Shell Dimensions Dust Cap Insert Patterns...14 lternate Insert Positioning How to Order...17 Contact Installation Guide

mphe-lite M3&S1 Product Introduction For mphe-lite M3 mphenol 's mphe- Lite M3 is based on the MIL- DTL- 38999 III.

Instrumentation n Vehicle Signal Interconnects n High-Performance Test Equipment Peripheral Sealing Gasket Scoop-proof Design Pin Contacts are recessed to protect from shortening and damage when

Multiple-Tine Retaining Clip assures positive retention with inwardly-deflecting tines that lock securely behind contact shoulder Interfacial Sealing Five Keys and Keyways One Major/Four Minor assure

Service Class F mphe-lite M3 uses superior silicone seals providing increased fluid resistance. 2. Provides excellent EMI shielding and grounding through 100% metal to metal bottoming. 3.

5 mphe-lite M3&S1 Product Introduction For mphe-lite M3 mphenol 's mphe- Lite M3 is based on the MIL- DTL III. Designed for harsh environments, the product is pertinent, but not limited, to the following markets and applications: n Control Systems n Commercial ircraft n Telecommunications Equipment n Medical Instrumentation n Vehicle Signal Interconnects n High-Performance Test Equipment Peripheral Sealing Gasket Scoop-proof Design Pin Contacts are recessed to protect from shortening and damage when mating Triple Lead Thread Coupling Nut EMI Ring Receptacle Shell Plug Shell Pin Contact Silicone Wire Sealing Grommet Socket Contact ody Rigid Hard Dielectric Insulator nti-vibration Spring Multiple-Tine Retaining Clip assures positive retention with inwardly-deflecting tines that lock securely behind contact shoulder Interfacial Sealing Five Keys and Keyways One Major/Four Minor assure proper alignment of connector halves before contact engagement Stainless Steel Contact Shroud Lead-in Chamber guides contacts together when mating Key Features: 1. Service Class F mphe-lite M3 uses superior silicone seals providing increased fluid resistance. 2. Provides excellent EMI shielding and grounding through 100% metal to metal bottoming. 3. cme threads provide coupling durability. Completely mates in one 360-degree turn of the coupling nut to provide the fastest and easiest equipment assembly and maintenance possible. 4. Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot scoop the pins and cause a shorting or bending of contacts. 5. rigid dielectric insert provides durable protection to the contacts. 6. With Gray ZnNi Plating the connector can reach 500 hours of salt spray resistance and is RoHS compliant. P1

Features and enefits For mphe-lite M3 cme threads provide coupling

High-density connectors suitable for small footprint designs.

17 insert patterns with a sandwich structure design rated to IP67 in

Contacts for printed circuit board and fiber optics are available upon

mphe-lite M3 can withstand 500-hours of salt spray corrosion when

6 Features and enefits For mphe-lite M3 cme threads provide coupling durability and quick-mating. High Vibration Resistance. High-density connectors suitable for small footprint designs. Uses removable crimp contacts. 100% scoop-proof shells. Self-Locking Threaded Coupling. 9 shell sizes and 5 Keyway options are available to eliminate mismating. 17 insert patterns with a sandwich structure design rated to IP67 in the mated condition. Contacts for printed circuit board and fiber optics are available upon request. mphe-lite M3 can withstand 500-hours of salt spray corrosion when plated with our Gray ZnNi plating, use suffix 072. mphe-lite M3 is able to be mated with other connectors that are in accordance with MIL-DTL Series III specifications. LM00 Wall mount Receptacle LM07 Jam nut Receptacle LM06 Straight Plug LM07 Jam nut with PC Tails P2

7 mphe-lite M3&S1 Technical Data For mphe-lite M3 Operating Temperature -65 ~ +125 Relative Humidity Up to 98% When temperature is 40 Mating Life 500 Cycles minimum Normal Temperature status 5000 M Insulation Resistance Humid Status 100 M Flammability of Insulation Material UL94 V-0 Lubricating oils, hydraulic fluids, coolants, deicing fluids per Chemical Resistance MIL-STD-1344 Method 1016 condition -1( F Class) EMI Shielding 100MHz 10GHz, Minimum attenuation of 50d Electroless Nickel: 48H Salt Spray Resistance Gray ZnNi : 500H Sine Vibration: frequency:10~2000hz, accelerated speed 294m/S2 Vibration Resistance Random Vibration: frequency: Hz, power spectral density:1g2/hz 3ms half-sine vibration, accelerated speed peak: 300g Shock Resistance Contact Size Contact Diameter Contact Resistance Current Rating Lead Wire Sectional rea 22D 0.76 <=12 5 < <=5 7.5 < <= < <= <3.332 P3

Shell Dimensions For mphe-lite M3 LM00 - Wall Mounting Receptacle Shell Size S Max R1 R2 T +.008 -.006 TT +.008 -.006 M +.000 -.005 LL ±.005 Thread Class 2 0.

906.128.173.775.913 1.323 1.062.969.128.194.775.913 1.449 1.156 1.062.128.194.775.913 1.575 1.250 1.156.128.194.745.911 1.701 1.375 1.250.154.242.745.911 1.823 1.

8 Shell Dimensions For mphe-lite M3 LM00 - Wall Mounting Receptacle Shell Size S Max R1 R2 T TT M LL ±.005 Thread Class 2 0.1P-0.3L-TS (PLTED) V Thread Metric M12 1-6g M15 1-6g M18 1-6g M22 1-6g M25 1-6g M28 1-6g M31 1-6g M34 1-6g M37 1-6g P4

984 1.157 1.279 1.405 1.515 1.641 1.767 1.889.6250.7500.8750 1.0000 1.1875 1.2500 1.

9 mphe-lite M3&S1 Shell Dimensions For mphe-lite M3 LM06 - Straight Plug Shell Size Q Dia Max Thread Class 2 0.1P-0.3L-TS (PLTED) V Thread Metric M12 1-6g M15 1-6g M18 1-6g M22 1-6g M25 1-6g M28 1-6g M31 1-6g M34 1-6g M37 1-6g P5

Shell Dimensions For mphe-lite M3 LM07 - Jam Nut Receptacle Shell Size S ±.010 H Hex +.017 -.016 LL ±.

375 1.250 1.511 1.500 1.375 1.636 1.625 1.438 1.761 1.182 1.562 1.949 1.938 1.750 2.073 2.062 1.938 2.199 2.188 2.000 2.

10 Shell Dimensions For mphe-lite M3 LM07 - Jam Nut Receptacle Shell Size S ±.010 H Hex LL ±.005 Thread Class 2 0.1P-0.3L-TS (PLTED) V Thread Metric M12 1-6g M15 1-6g M18 1-6g M22 1-6g M25 1-6g M28 1-6g M31 1-6g M34 1-6g M37 1-6g P6

mphe-lite M3&S1 Dust Cap For mphe-lite M3 Receptacle Cap Shell Size (Max) D Dia +.010 -.000 Thread Class 2 0.1P-0.3L-TS 9.875 11 13 15 17 19 21 23 25 1.000 1.125 1.250 1.438 1.500 1.625 1.750 1.875.703.

11 mphe-lite M3&S1 Dust Cap For mphe-lite M3 Receptacle Cap Shell Size (Max) D Dia Thread Class 2 0.1P-0.3L-TS Plug Cap Shell Size (Max) D Dia Thread Class 2 0.1P-0.3L-TS P7

ack Shell For mphe-lite M3 Shell Size N (Max) D Cable Range (mm) L REF 9.787 11 13 15 17 19 21 23 25.984 1.024 1.180 1.376 1.

12 ack Shell For mphe-lite M3 Shell Size N (Max) D Cable Range (mm) L REF P8

mphe-lite M3&S1 Product Introduction For mphe-lite S1 mphenol 's mphe- Lite S1 is based on the MIL- DTL- 38999 and is RoHS compliant.

13 mphe-lite M3&S1 Product Introduction For mphe-lite S1 mphenol 's mphe- Lite S1 is based on the MIL- DTL and is RoHS compliant. The product is pertinent, but not limited, to the following markets and applications. Control Systems Commercial ircraft Telecommunication Equipment Vehicle Signal interconnects Medical Instrumentation High-Performance Test Equipment Five Keys and Keyway One Major/Four Minor to assure proper alignment of connector halves before contact engagement. Spring Finger(EMI/RFI) ayonet Pin Plug arrel Peripheral Sealing Gasket Socket Contact Insulator-to-Shell Seal Rigid-Hard Dielectric Insulator Coupling Nut Multiple-Tine Retaining Clip Stainless Steel Contact Shroud Interfacial Seal Scoop-Proof Design featuring recessed pin contacts to protect against short circuits and damage when mating Lead-in Chamber Silicone Wire Sealing Grommet Receptacle Shell Key Features: P9

Features and enefits For mphe-lite S1 Quick-Mating, ayonet Coupling three-point positive bayonet coupling system affords the mphe-lite

High Vibration Resistant High-density connectors suitable for small footprint designs. Uses removable crimp contacts.

Various Insert Pattens and Contacts vailable 17 insert patterns with a sandwich structure design rated to IP67 in the mated condition.

14 Features and enefits For mphe-lite S1 Quick-Mating, ayonet Coupling three-point positive bayonet coupling system affords the mphe-lite S1 a quick- mating mechanism and provides an audible and tactile "click". High Vibration Resistant High-density connectors suitable for small footprint designs. Uses removable crimp contacts. 100% scoop-proof shells. 9 shell sizes and 5 Keyway options are available to eliminate mismating. Various Insert Pattens and Contacts vailable 17 insert patterns with a sandwich structure design rated to IP67 in the mated condition. Contacts for printed circuit board and fiber optics are available upon request. Corrosion Resistance mphe-lite S1 is able to pass the 500-hour salt spray corrosion test by using Gray ZnNi plating, use suffix 072. LS06 Straight Plug LS02 ox Mount Receptacle P10

mphe-lite M3&S1 Shell Dimensions For mphe-lite S1 LS06 - Straight Plug Shell Size Q REF Thread Class 2 UNEF 9.

15 mphe-lite M3&S1 Shell Dimensions For mphe-lite S1 LS06 - Straight Plug Shell Size Q REF Thread Class 2 UNEF P11

Shell Dimensions For mphe-lite S1 LS02 - ox Mount Receptacle Shell Size S Max R D1 +.000 -.005 D2 ±.

906.850.676.094.280 1.219.969.975.801.094.280 1.312 1.062 1.100.986.094.280 1.438 1.156 1.207 1.082.094.280 1.562 1.

16 Shell Dimensions For mphe-lite S1 LS02 - ox Mount Receptacle Shell Size S Max R D D2 ±.005 K M P12

mphe-lite M3&S1 Dust Cap for mphe-lite S1 S1 Receptacle Cap Shell Size MX D Dia +.010 -.000 9.875 11 13 15 17 19 21 23 25 1.000 1.125 1.250 1.438 1.500 1.625 1.750 1.875.703.844 1.016 1.414 1.266 1.

17 mphe-lite M3&S1 Dust Cap for mphe-lite S1 S1 Receptacle Cap Shell Size MX D Dia S1 Plug Cap Shell Size MX D Dia MX REF CRIMP D P13

18 Insert Patterns Service Rating M N I II C(RMS) Suggested Operating Voltage(Sea Level) DC Test Voltage (Sea Level) 1300 VRMS 1000 VRMS 1800 VRMS 2300 VRMS Insert Pattern C D C H G C K J F D E C D Service Rating Number of Contacts Contact Size I I M D I I I Insert Pattern M L N P C K U V R J T S D H E G F K J L H C M D G F E F G E H C D C 17-8 Service Rating Number of Contacts Contact Size I I M D I M II D Insert Pattern N M R P S a Z L K J Y b H T c X C U D V E W G F L K S J R H G M N C P D E F Z a C Y w v b c D X u GG x E FF d W t HH y e F V s EE LL JJ z f r DD KK U g G q CC h T H p k S n m J R N K P L M Service Rating I I M I I Number of Contacts Contact Size D P14

19 mphe-lite M3&S1 mphe-lite M3 Series alternate insert positioning Shell Size MSTER KEY/KEYWY POSITION Key & keyway arrangement identification letter R or P SC R or P SC CR or CP SC DR or DP SC plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. 9 11, 13, and and 19 21, 23, and 25 N C D E N C D E N C D E N C D E R SC R SC DR SC CR SC PLUG (front face shown) MIN KEYWY RECEPTCLE (front face shown) MIN KEYWY P SC P SC CP SC DP SC P15

20 mphe-lite S1 Series alternate insert positioning MSTER KEY/KEYWY POSITION Receptacle Keyway Positon plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. Shell Size Keyway N Keyway Keyway Keyway C Keyway D R RECEPTCLE (front face shown) Plug Key Positon Shell Size Key N Key Key Key C Key D PLUG (front face shown) R P16

21 mphe-lite M3&S1 How to Order For mphe-lite M3 & S1 LM 00 F 9 35 P (072) Series: LM: mphe-lite M3 LS: mphe-lite S1 Shell Finish: Omit for Electroless Nickel Plating 072: Gray Zinc Nickel Shell Type: 02: ox mount receptacle 00: Wall mount receptacle 07: Jam nut receptacle 06: Straight plug Insert Material: F: Fluonnated silicone rubber FD: Silicone rubber lternate Positions: Omit for standard position: N,, C or D for alternate position, depending on the shell. Contact Type: P: Pin S: Socket C: PC Tail Pin contact D: PC Tail Socket contact Shell Size: 09/11/13/15/17/19/21/23/25 Insert arrangement (refer to Insert Patterns page) Example: LM02F15-19P(072) :Threaded coupling, ox mounting receptacle, Fluorinated silicone rubber, Shell size 15, Insert pattern 15-19, Pin crimp contacts, N keyway, with Gray ZnNi plating.. LS06F15-19S(072) : ayonet coupling, Plug, Fluorinated silicone rubber, Shell size 15, Insert pattern 15-19, Socket crimp contacts, N Keyway, with Gray ZnNi plating. Standard Packaging The mphe-lite M3 & S1 Series are shipped with connectors and contacts packaged in bulk. Consult mphenol Industrial, Sidney NY for special packaging requirements. Connectors include the contacts When ordering the connectors, crimp contacts will be packaged with plug and receptacle. Using suffix (LC), for example, LM00F15-19P(LC), would provide a connector without contacts. P17

Tool PINS Turret Heads SOCKETS 22D 22 16 22 10 M22520/2-01 W22 M22520/1-01 W27F M22520/1-01

M22520/1-04 M22520/1-04 TP-201423 or 1716P-1 - - - Insertion/Extraction Tool SIZE Tool

Yellow/(White) 16 C10-538988-016 M81969-14-03 lue/(white) 20 C10-538988-020 M81969-14-10

a Size #20 2. Crimping Contact Insert contact and wire into tool jaws.

otherwise, contact cannot be extracted. 2.1 2.2 2.3 2.4 2.

22 Contact Installation Guide 1. Crimp Tool Preparation Crimp Tool DMC M22520/1-01 Contact Size Hand-Crimp Tool Power-Crimp Tool PINS Turret Heads SOCKETS 22D M22520/2-01 W22 M22520/1-01 W27F M22520/1-01 W27F M22520/1-01 W27F M22520/2-09 M22520/2-0 M22520/1-04 M22520/1-04 M22520/1-04 M22520/1-04 M22520/1-04 M22520/1-04 TP or 1716P Insertion/Extraction Tool SIZE Tool Description Color 10 C M Gray/(White) 12 C M Yellow/(White) 16 C M lue/(white) 20 C M Red/(White) 22D C D M Green/(White) *The tool shown in this example is a Size #20 2. Crimping Contact Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted djust the locator of the crimp tool. 2.3 Insert the wire into the crimp tool, crimp the wire. 2.2 Insert the contact into the crimp tool. 2.4 Take the wire out, check the wire is well crimped or not through the contact hole. P18

mphe-lite M3&S1 Contact Installation Guide 3. Contact Insertion 3.

in tip of the tool so that the tool tip presses against the contact shoulder.

1 Using the plastic extraction tool with the proper color code corresponding

With firm and even pressure insert wired contact and tool tip into the center

2 Insert tool into contact cavity until tool tip bottoms against the contact

Hold wire firmly in tool and extract wired contact and tool.

23 mphe-lite M3&S1 Contact Installation Guide 3. Contact Insertion 3.1 Use proper plastic insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip presses against the contact shoulder. 4. Contact Extraction 4.1 Using the plastic extraction tool with the proper color code corresponding to contact size, place wire in tool. 3.2 Insert tool against contact shoulder. With firm and even pressure insert wired contact and tool tip into the center of the contact cavity. 4.2 Insert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. 3.3 Press on the tool, when the contact bottoms out, a slight "click" can be heard. This signals the tines of the metal retaining clip have snapped into place behind contact shoulder. P19

North merica mphenol Industrial Product Group 191 Delaware venue Sidney, NY 13838-1395-US Telephone: +1-888-364-9011 Fax: +1-520-397-7169 www.amphenol-industrial.com Email: tech@amphenol-aio.

24 North merica mphenol Industrial Product Group 191 Delaware venue Sidney, NY US Telephone: Fax: sia mphenol Technology (Zhuhai) Co.,Ltd. No.63, Xinghan Rd, Phase 2, Science and Technology Industrial Park, Sanzao Town, Jinwan, Zhuhai, PRC Tel: Fax: IC-11-1

Amphenol. Amphe-Lite M3 & S1. High Performance Circular Connector. North America. Asia

Amphenol. Amphe-Lite M3 & S1. High Performance Circular Connector. North America. Asia North America Amphenol Industrial Product Group 191 Delaware Avenue Sidney, NY 13838-1395-USA Telephone: 888-364-9011 Fax:520-397-7169 www.amphenol-industrial.com Asia Amphenol Technology {Zhuhai) Co.,Ltd.