Table of Contents. Lucas Nülle GmbH Page 1/36

Transcription

1 Table of Contents Table of Contents Automation Technology Automation technology Automation technology with Siemens PLC Operating and Monitoring CBS 1 Industrial bus systems CID 1 - RFID CLP 20 Open-loop control of drive systems Lucas Nülle GmbH Page 1/36

2 Automation Technology Acquire practical and project-oriented laboratory skills and expertise: Automation trainers, mechatronics trainers, PLC trainers Automation technology Automation technology Due to the growing importance of process automation the area of automation technology is taking on an ever greater role in industrial operations. This applies both for standard operations in production as well as for vocational training. Today automation technology almost always involves drive technology, closed-loop control and computer engineering. Due to the rapid developments in microcontroller and computer technology, automation has become one of the most innovative and breathtaking of all the areas of electrical engineering and electronics. Add to that the fact that novel industrial solutions like decentralisation and visualisation require new vocational training systems. Furthermore, the hitherto sheer multitude of manufacturer-dependent software products has been replaced by the international standard IEC Contemporary programmable logic controls will now be programmed in accordance with standardised rules. All of these demands mean that there is a need to have the automation technician of today trained on practice-oriented training systems which convey to the student both the latest technology but also endow him or her with the required skills and competency. Lucas Nülle GmbH Page 2/36

3 Automation technology with Siemens PLC Automation technology with Siemens PLC Lucas Nülle GmbH Page 3/36

4 Operating and Monitoring Operating and Monitoring Continuously simplifying the ever more complex is our motto. Processes are becoming multilayered, the demands made on machine and system functionality are becoming greater. Today, what the machine operator has to know and see is vast. For that reason the Human Machine Interface (HMI) has to provide him with the optimum transparency. A whole new technology has emerged in the automated world of production; a technology which is gaining in significance. Operating and monitoring are essential in mastering a process and translate into both availability and productivity. The operating and monitoring training system gives the student an opportunity to gain insight into HMI technology. But advanced users are also able to profit from the simple text display provided by the Operator Panel and to train aspects of technology reaching all the way to PC-based HMI software. Lucas Nülle GmbH Page 4/36

5 CBS 1 Industrial bus systems CBS 1 Industrial bus systems It is vital to know about the most important industrial bus systems. With this compact set, you can learn about project planning for three different bus systems and how they are used. It is not only the extensive theoretical background but also the detailed experiment instructions which offer a thorough exploration of these bus systems. You will start with direct communication via the I/O of a PLC system. A conveyor belt will then be connected to an AS-i bus to provide an introduction to bus systems in general. The bus system which is most widely used in industry, PROFIBUS, is dealt with second, while the concluding section is formed by a conveyor belt control system implemented in PROFINET. This means that a single system is controlled via four different means of communication. Basic equipment set, consisting of: Basic equipment set, consisting of: Pos. Product name Bestell-Nr. Anz. 1 Double conveyor belt segment, 24V motor LM Basic mechatronics module driven by a variable speed 24-V geared motor and complete with end-limit sensors and integrated PROFIBUS DP slave. Designed for basic experiments on a conveyor system or for incorporation into a complex mechatronics system for controlling the flow of materials. The conveyor belt conveys work pieces on carriers and can be used to link individual sub-systems. It is designed for connection to a PLC control system. It can be combined with other conveyor belts, curve units or transfer junctions. IMS stations can be connected directly to the belt and jointly controlled via PROFIBUS. Length = 600 mm/23,6", width = 160 mm/6,3", Lucas Nülle GmbH Page 5/36

6 belt width = 120 mm/4,7" Geared motor, 24 V DC Pulse width modulation system for controlling belt at various speeds Continuous speed adjustment via potentiometer or analogue input, 0-10 V Manual switches for movement to left or right 2 inductive end-limit sensors 2 x M12 interfaces for additional actuators/sensors Sockets for emergency shut-off circuit (disconnection of all voltage to output modules) External power supply via 4-mm safety sockets or co-axial power connector 9-pin SUB-D connector for contactors, LOGO! or PLC Incremental encoder disc for detecting position and speed via optical sensors Visualisation as interactive 3D model in IMS-virtual database Control requirements: 4 x digital inputs, 3 x digital outputs PROFIBUS DP slave module: Address range: 16 digital input/outputs PROFIBUS DP connector: 9-pin DSUB socket Rotary switch for setting address Transmission rates of up to 6 Mbits/s GSD file for use with control software (e.g.: STEP7) 25-pin DSUB socket for connecting IMS station Output current: 500 ma (total current: 1 A) Variable speed control of conveyor belt via PROFIBUS Lucas Nülle GmbH Page 6/36

7 2 IMS displacement measurement module LM Displacement measurement system for use with the IMS System with connecting lead and attaching mount. Optical sensor for incremental displacement measurement Switching function: PNP normally open switch Connectors: M12 angled plugs, 2-m lead Operating voltage: 24 V 3 AS-Interface Slave 4DI/4DO for IMS LM AS-interface field bus module allowing optional reconfiguration of IMS conveyor belts AS-interface slave with 4 inputs and 4 outputs 4 x M12 connectors D-SUB 9- pin connectors for connection to conveyor belts D-SUB 25-pin connectors for connection to IMS stations Adapter for connection to AS-i ribbon cables 4 PROFIBUS to PROFINET converter LM The PROFIBUS to PROFINET converter integrates any given PROFIBUS-DP-Slave into the PROFINET. The converter operates as a standard PROFINET-IO device and maps the process data of the PROFIBUS slaves 1 to 1 on the Ethernet. The available GSDML-file makes the controller configuration tool integration child s play. The 24 V supply voltage is tapped from the DP-Slave power supply. If every Profibus-Slave is equipped with a converter, the entire system can be connected via Profinet. Lucas Nülle GmbH Page 7/36

8 S PLC control system with accessories: Lucas Nülle GmbH Page 8/36

9 Pos. Product name Bestell-Nr. Anz. 5 SIMATIC S PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power supply CO3713-8R 1 The training system for PLC equipment from the SIMATIC S series. The openly accessible profile rail is equipped with the input and output modules of the SIMATIC S series. The PLC module can be programmed via Ethernet. A programming adapter is not required. An up-to-date version of the programming software is also included. Stable console with slip-resistant bases Freely accessible profile rail for PLC set-ups Fully integrated power supply: 24 V/6 A DC Operating voltage: V AC, 50-60Hz PROFINET IO (2-port switch) is used as the standard interface Additional PROFINET interface, e.g. for disconnection from network Extensible by means of communications modules for bus systems and point-to-point links 1 PROFIBUS interface Built-in web server for easy access to configuration data and operating data relevant to the system via web browser 16 digital inputs DC 24 V on 4 mm safety sockets 16 pushbuttons/momentary contact switches for digital input simulation 16 digital outputs DC 24 V on 4mm safety sockets 16 digital inputs DC 24 V via 9-pin, 25-pin and 37-pin system connector plugs 16 digital outputs DC 24 V via 9-pin, 25-pin and 37-pin system connector plugs 8 analog inputs -10 V V and ma 4 analog outputs selectable -10 V V or ma 1 analog output with -10 V V adjustable via potentiometer 1 analog output with ma adjustable via potentiometer 9-pin and 25-pin sockets for direct control of mechatronic systems 37-pin connector plug and 37-pin socket Dimensions (HxWxD): (297 x 456 x 230) mm Weight: 6.5 kg incl. PLC 1 x combined licence, transferrable For: SIMATIC STEP 7 Professional V13 SP1* or newer STEP 7 Professional V13 SP1* (LAD, FBL, STL), S7-GRAPH, S7-SCL, S7-PLCSIM Or: SIMATIC STEP 7 Professional 2010 SR4 STEP 7 V5.5 SP4 (LAD, FBL, STL), S7-GRAPH V5.3 SP7, S7- SCL V5.3 SP6, S7-PLCSIM V5.4 SP5 * The supplied version is the one currently available from Siemens. For more sophisticated requirements a combination of the SIMATIC S7 SPS and the Touch Panel TP700 is available. Lucas Nülle GmbH Page 9/36

10 6 Touch panel TP700 Comfort Trainer Package CO3713-4P 1 This training system is a touch panel for controlling and observing machines and plant, which is designed for educational purposes. Programming is carried out using the visualisation software WinCC Advanced included in the package. Includes: Fully graphical colour display (16 million colours) 7" touch screen Resolution: 800 x 480 pixels Ports: MPI, PROFIBUS DP, PROFINET I/O, USB Display of fault and operational notifications Formulation management Large viewing angle Dimmable LED background lighting: % range Power supply: 24 V DC Dimensions: 297 x 228 x 125 mm (HxWxD) Weight: 3 kg HMI TP700 modified for educational purposes Ethernet cross-connect cable Current version WinCC Advanced /WINCC FLEXIBLE ADVANCED 2008 FOR PANELS System requirements: 64 bit: Windows 7 Professional, Enterprise, Ultimate SP1 32 bit: Windows 7 Professional, Enterprise, Ultimate SP1, Windows XP Professional SP3 Important notes: - The TP 700 can only be programmed and incorporated into projects using WinCC Comfort, Advanced, Professional (TIA Portal). - This item can only be ordered upon submission of a supplementary license agreement covering schools as well as public and commercial training centers. 7 Profinet IO/AS interface link CO3715-5U 1 The Profinet IO/AS interface link provides an interface between PROFINET and ASi buses. Lucas Nülle GmbH Page 10/36

11 Media: Pos. Product name Bestell-Nr. Anz. 8 Interactive Lab Assistant: CBS 1 Industrial bus systems SO2800-5W 1 The experiment instructions are in the form of an Interactive Lab Assistant course. This multimedia course guides students step by step through the topic of industrial bus systems. Interactive Lab Assistant and its test question section combine to create an extensive platform for experimentation. Features: Interactive experiment set-ups Measurements and graphics can be saved within the instruction pages themselves by means of drag and drop Questions with feedback and evaluation logic for assessing student progress Printable document so that it is easy to print out the experiment instructions and solutions CD-ROM with Labsoft browser and course software Training contents: Fundamentals of TIA Portal Programming of a conveyor using I/O Fundamentals of an AS-i bus Programming of a conveyor using AS-i Fundamentals of PROFIBUS Programming of a conveyor using PROFIBUS Fundamentals of PROFINET Programming of a conveyor using PROFINET 9 QuickChart, IMS 1.2 Conveyor belt with DC drive (GB) SO6200-1A 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Lucas Nülle GmbH Page 11/36

12 Accessories: Pos. Product name Bestell-Nr. Anz. 10 Workpiece transport pallet LM Pallets for carrying and transporting workpieces on conveyor belts. The pallet has a 4-bit identification code. Length = 180mm/7,1", width = 119mm/4,7", height = 15mm/0,6" Position sensor 4-bit identification code 11 Serial interface cable 9/9 pole LM pin SUB-D cable Length: 2m Connector: 9-pin plug/9-pin socket Pin assignment: 1:1 12 Connection cable for PROFIBUS, 1.5m; 2xConnection plug LM PROFIBUS line with two terminals for the connection of Master and Slave units. Length 1.5 m, not suitable for looping through. Lucas Nülle GmbH Page 12/36

13 13 PROFINET connector cable, 1.5 m; plugs 1 x 90, 1 x straight LM Network cable, PROFINET CAT5 (100 Mbits/s), 4-pole, Material: PVC, green RAL 6018 Plug 1: straight RJ45/IP20 Plug 2: right-angled RJ45/IP20 Length of cable: 1.5 m 14 Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II SO5126-3U 2 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour red 15 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 2 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour blue 16 Safety measurement cable (4mm), 150cm, red SO5126-9F 1 Safety measurement cables with stackable, contact-proof 4-mm plugs Colour: red Length: 150 cm Wire cross-section, 2.5 mm 2 Rating: 600V, CAT II, 32A Lucas Nülle GmbH Page 13/36

14 17 Safety measurement cable (4mm), 150cm, blue SO5126-9K 1 Safety measurement cables with stackable, contact-proof 4-mm plugs Colour: blue Length: 150 cm Wire cross-section, 2.5 mm 2 Rating: 600V, CAT II, 32A 18 Safety measurement cable (4mm), 150cm, yellow SO5126-9H 2 Safety measurement cables with stackable, contact-proof 4-mm plugs Colour: yellow Length: 150 cm Wire cross-section, 2.5 mm 2 Rating: 600V, CAT II, 32A 19 Safety measurement cable (4mm), 50cm/20", red SO5126-8K 1 Safety measurement lead with stackable, contact-proof 4mm plugs colour: red length: 50 cm cable cross-section 2,5 mm 2 ratings deliver: 600V CAT II, 32A Lucas Nülle GmbH Page 14/36

15 20 Safety measurement cable (4mm), 50cm/20", blue SO5126-8P 1 Safety measurement lead with stackable, contact-proof 4mm plugs Colour: blue Length: 50 cm Wire cross section 2.5 mm 2 Rating data: 600V, CAT II, 32A IMS furniture IMS furniture The IMS furniture system is used together with the Industrial Mechatronics System. The mobile trolleys can be used for individual components or sub-systems. In order to build complex, mechatronics systems, the trolleys can be lined up alongside one another and can be supplemented by frames to accommodate training panels. A power console allows the trolley to be equipped with a wide variety of 3 HU modules. The trolleys can be extended by means of various add-ons attachable to the aluminium rails to make up a multi-function PC experiment trolley. Lucas Nülle GmbH Page 15/36

16 Pos. Product name Bestell-Nr. Anz. 21 SybaPro mobile IMS experiment trolley with experiment frame, 1200mm, 2 levels ST7200-3T 1 These mobile, mechatronics trolleys with aluminium rails that can be lined up alongside one another are specially designed to accommodate mechatronics set-ups with production lines or pallet rotation systems. The trolleys can be cascaded and are equipped with strong table-top connectors for this purpose. The mobile experiment stand is delivered in kit form and needs to be assembled by the customer Aluminium rail with integrated grooves to accommodate a wide variety of add-on components (e.g. PC shelf, extension panels, C rails) 4 swivelling dual casters, including 2 with brakes Work top 1200 x 25 x 900mm (WxHxD) Board 1200 x 25 x 800mm (WxHxD), e.g. to accommodate compressors or hydraulic equipment Boards with compressed multi-layer chipboard conforming to DIN EN 438-1; colour light grey; with slightly textured 0.8 mm coating on both sides (Resopal) conforming to DIN Work top frame with impact resistant protective edging made of 3mm thick coloured plastic, colour RAL 7047 Coating and adhesives are PVC-free Power strip with 5-outlet sockets and power switch, lead and earthed plug Height of worktop 750 mm Side components involving aluminium rails with integrated grooves to accommodate a wide variety of add-on components (e.g. monitor shelf, C rails, safety and signalling equipment) 3 natural brushed aluminium rails to accommodate DIN A4 training panels Inward-facing brush strips ensure protection of the training panels and noiseless connection of plugs while experiments are being performed. Suitable as base for a 3 HU power supply channel The training panel is supplied with assembly kit to connect it to a mechatronics trolley with aluminium rails (extending the aluminium rails at the rear) Lucas Nülle GmbH Page 16/36

17 CID 1 - RFID CID 1 - RFID Standing for Radio Frequency Identification, RFID involves contactless identification and localization of objects and permits automatic detection, storage and networking of digital data. The "RFID" training system is a practical environment for learning how pallets at an automation facility are identified by means of system function modules. The system can also be used to provide instruction in network configuration by means of PROFINET. Lucas Nülle GmbH Page 17/36

18 Basic equipment set, consisting of: Basic equipment set, consisting of: Pos. Product name Bestell-Nr. Anz. 22 RFID Evaluation Unit CO3715-7T 1 RFID evaluation unit capable of accommodating up to three read/write heads Interface unit with two Ethernet ports for communication Up to four RFID read/write heads can be connected via M12 sockets DIP switches for setting address Dimensions: (297 x 114 x 130) mm (HxWxD) Weight: 0.8 kg 23 RFID read/write head with bracket and connecting lead CO3715-7U 2 RFID read/write head with bracket and fastening material for attachment to an IMS conveyor belt. The connecting lead has a right-angled socket at one end for connection to an RFID evaluation unit. Two portable data chips with 128 bytes of memory are included. Function: Reading and writing to RFID tags Operating frequency: MHz Protection category: IP67 Connector: M12 plug Connecting lead with right-angled socket at one end, length: 5 m 2 x Portable EEPROM data chips: memory 128 bytes Operating voltage: 24 V Lucas Nülle GmbH Page 18/36

19 24 Double conveyor belt segment, 24V motor LM Basic mechatronics module driven by a variable speed 24-V geared motor and complete with end-limit sensors and integrated PROFIBUS DP slave. Designed for basic experiments on a conveyor system or for incorporation into a complex mechatronics system for controlling the flow of materials. The conveyor belt conveys work pieces on carriers and can be used to link individual sub-systems. It is designed for connection to a PLC control system. It can be combined with other conveyor belts, curve units or transfer junctions. IMS stations can be connected directly to the belt and jointly controlled via PROFIBUS. Length = 600 mm/23,6", width = 160 mm/6,3", belt width = 120 mm/4,7" Geared motor, 24 V DC Pulse width modulation system for controlling belt at various speeds Continuous speed adjustment via potentiometer or analogue input, 0-10 V Manual switches for movement to left or right 2 inductive end-limit sensors 2 x M12 interfaces for additional actuators/sensors Sockets for emergency shut-off circuit (disconnection of all voltage to output modules) External power supply via 4-mm safety sockets or co-axial power connector 9-pin SUB-D connector for contactors, LOGO! or PLC Incremental encoder disc for detecting position and speed via optical sensors Visualisation as interactive 3D model in IMS-virtual database Control requirements: 4 x digital inputs, 3 x digital outputs PROFIBUS DP slave module: Address range: 16 digital input/outputs PROFIBUS DP connector: 9-pin DSUB socket Rotary switch for setting address Transmission rates of up to 6 Mbits/s GSD file for use with control software (e.g.: STEP7) 25-pin DSUB socket for connecting IMS station Output current: 500 ma (total current: 1 A) Variable speed control of conveyor belt via PROFIBUS Lucas Nülle GmbH Page 19/36

20 25 Workpiece transport pallet LM Pallets for carrying and transporting workpieces on conveyor belts. The pallet has a 4-bit identification code. Length = 180mm/7,1", width = 119mm/4,7", height = 15mm/0,6" Position sensor 4-bit identification code Lucas Nülle GmbH Page 20/36

21 S PLC control system with accessories: Lucas Nülle GmbH Page 21/36

22 Pos. Product name Bestell-Nr. Anz. 26 SIMATIC S PN/DP 32 DE, 32 DA, 8 AE, 4 AA, 24V / 6 A power supply CO3713-8R 1 The training system for PLC equipment from the SIMATIC S series. The openly accessible profile rail is equipped with the input and output modules of the SIMATIC S series. The PLC module can be programmed via Ethernet. A programming adapter is not required. An up-to-date version of the programming software is also included. Stable console with slip-resistant bases Freely accessible profile rail for PLC set-ups Fully integrated power supply: 24 V/6 A DC Operating voltage: V AC, 50-60Hz PROFINET IO (2-port switch) is used as the standard interface Additional PROFINET interface, e.g. for disconnection from network Extensible by means of communications modules for bus systems and point-to-point links 1 PROFIBUS interface Built-in web server for easy access to configuration data and operating data relevant to the system via web browser 16 digital inputs DC 24 V on 4 mm safety sockets 16 pushbuttons/momentary contact switches for digital input simulation 16 digital outputs DC 24 V on 4mm safety sockets 16 digital inputs DC 24 V via 9-pin, 25-pin and 37-pin system connector plugs 16 digital outputs DC 24 V via 9-pin, 25-pin and 37-pin system connector plugs 8 analog inputs -10 V V and ma 4 analog outputs selectable -10 V V or ma 1 analog output with -10 V V adjustable via potentiometer 1 analog output with ma adjustable via potentiometer 9-pin and 25-pin sockets for direct control of mechatronic systems 37-pin connector plug and 37-pin socket Dimensions (HxWxD): (297 x 456 x 230) mm Weight: 6.5 kg incl. PLC 1 x combined licence, transferrable For: SIMATIC STEP 7 Professional V13 SP1* or newer STEP 7 Professional V13 SP1* (LAD, FBL, STL), S7-GRAPH, S7-SCL, S7-PLCSIM Or: SIMATIC STEP 7 Professional 2010 SR4 STEP 7 V5.5 SP4 (LAD, FBL, STL), S7-GRAPH V5.3 SP7, S7- SCL V5.3 SP6, S7-PLCSIM V5.4 SP5 * The supplied version is the one currently available from Siemens. For more sophisticated requirements a combination of the SIMATIC S7 SPS and the Touch Panel TP700 is available. Lucas Nülle GmbH Page 22/36

23 Media: Pos. Product name Bestell-Nr. Anz. 27 Interactive Lab Assistant: RFID in logistics SO2805-4A 1 This instruction manual makes up an Interactive Lab Assistant course. The multimedia course guides you step-by-step through the aspects of RFID. The fundamentals are conveyed using easily understood pictures. Interactive Lab Assistant, combined with the question section, provides a comprehensive experiment platform. Features: Interactive experiment set-ups Measurements and graphics can be saved within the experiment instructions by means of drag and drop Virtual instruments can be started directly from the experiment instruction pages themselves Questions with feedback and evaluation logic for checking student progress Print-compatible document for comfortable printing of experiment instructions with solutions CD-ROM with Labsoft-Browser and course software Training contents: Reading and writing RFID tags Using various RFID modules Fundamentals of network technology and practical applications using experiment set-ups Data transmission using TCP/IP PROFINET Diagnostics 28 QuickChart Siemens SPS S Board SO6200-5K 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Lucas Nülle GmbH Page 23/36

24 Accessories: Pos. Product name Bestell-Nr. Anz. 29 Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II SO5126-3U 1 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour red 30 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 1 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour blue 31 Safety measurement cable (4mm), 100cm/40", blue SO5126-9A 1 Safety measurement lead with stackable, contact-proof 4mm plugs Colour: blue Length: 100 cm Wire cross-section 2.5 mm 2 Rating: 600V, CAT II, 32A 32 Safety measurement cable (4mm), 100cm/40", red SO5126-8U 1 Safety measurement leads with stackable, contact-proof 4mm plugs Colour: red Length: 100 cm Wire cross-section, 2.5 mm 2 Rating: 600V, CAT II, 32A Lucas Nülle GmbH Page 24/36

25 CLP 20 Open-loop control of drive systems CLP 20 Open-loop control of drive systems Today automation technology is becoming more and more tied up with drive technology. Concurrently programmable logic controls are normally used as the overriding control system. In addition to the possibility of controlling the drive amplifier via digital and analog inputs and outputs, the use of a fieldbus even provides the possibility of having the process data and parameters read from or written into the drive amplifier. Lucas Nülle GmbH Page 25/36

26 Supplementary equipment set to the basic equipment set CLC 15/30: Supplementary equipment set to the basic equipment set CLC 15/30: Pos. Product name Bestell-Nr. Anz. 33 Frequency converter 0.75kW (Lenze 8400) CO3636-5G 1 The frequency converter is a state-of-the-art industrial converter modified for didactic purposes. In addition to the operating modes incorporating linear and quadratic V/f characteristic control it also permits vector control. There are various operating alternatives for the frequency converter; conventionally using the potentiometer, analog master reference voltage, including the LCD operating unit, using PC and software or via a field bus interface. Special features: High output power, 750W (1120W for 60s) Microprocessor-controlled Linear and quadratic V/f-characteristic control or vector control Integrated protective functions Integrated brake transistor Integrated PID controller 4 sets of parameters LCD operating unit Parameter setting software contained in the scope of delivery Connectible field bus module CAN System interface for alternative bus systems: Connectible field bus module Profibus DP (option) Nominal power: 750W, 1,5kVA Input voltage: V, 50/60Hz Output voltage: 0...3x (input voltage) Output frequency: Hz Output current: 0...4A Overload factor:150% (60s) Dimensions: 297 x 456 x 130 mm (HxWxD) Weight: 5.7kg Lucas Nülle GmbH Page 26/36

27 34 PROFIBUS DP interface module for frequency converter Lenze 8400 LM Interface module, Profibus-Slave Communications profile, Profibus DP-V0 / DV-V1 Automatic baudrate identification, baudrates from 9.6 kbaud upto 12 Mbaud Access to all converter parameters Optional channel for adjusting parameters Dimensions: 70 x 70 x 50mm (HxWxD) 35 Brake resistor 0.2kW for frequency converters CO3636-5V 1 The brake resistor is used in conjunction with the frequency converter to convert mechanical braking energy into thermal energy. It consists of a high-performance high-load resistor, 200ohm, 200W. Nominal power: 200W Input voltage: 400V chopper voltage; 200V rms value Dimensions: 297 x 114 x 130mm (HxWxD) Weight: 1kg Lucas Nülle GmbH Page 27/36

28 36 Three-phase asynchronous motor, 0.3kW n=1400 (230V/400V) SE2673-1K 1 Nominal voltage: 400/230V, 50 Hz Nominal current: 1.2/218A Nominal speed: 1380rpm Nominal power: 0.37kW cos phi: 0.76 Dimensions: 340 x 210 x 210mm (HxWxD) Weight: 9kg 37 Rubber coupling sleeve, 0.3kW SE2662-2A 1 Rubber coupling sleeve used for the coupling of two machines Permits rapid and safe assembly Designed with internal ring gear Material: rubber (neoprene) Dimensions: 40 x 45mm (length x diameter) Weight: 0.1kg 38 Coupling guard, 0.1/0.3kW, transparent SE2662-7B 1 Plug-in plastic panel to prevent people touching the revolving coupling between two machines Material: clear Makrolon with plug Dimensions: 115 x 90 x 60mm (HxWxD) Weight: 0.1kg Lucas Nülle GmbH Page 28/36

29 39 Gear with operatingarm, 0.3kW SE2664-1A 1 For activating various sensors, a reducing gear unit with an operating arm is mounted on a base frame. Various sensors can be plugged into one of two locations on the base frame. Reducing gear 900 : 1 Operating arm: metal and plastic Dimensions: 160 x 300 x 170mm (HxWxD) Weight: 1.5kg 40 Mechanical sensor SE2664-1F 1 Limit switch with feeler roller for bilateral actuation, for securing to the gear with operating arm Contact load: 400V/6A max. Output function: 1 make contact, 1 break contact Unit type: Plug-in component Weight: 0.3kg 41 Inductive sensor SE2664-1J 1 Inductive sensor as a switch, for securing to gear with operating arm Operating distance: 5mm Output function: 1 make contact, 1 break contact Voltage supply: 0..30V DC/ 400mA Unit type: Plug-in component Weight: 0.3kg 42 Capacitive sensor SE2664-1M 1 Capacitive sensor as a switch, for securing to the gear with operating arm Operating distance: 20mm (material-dependent) Output function: 1 make contact Voltage supply: V DC/ 250mA Status indicator: LED Unit type: Plug-in component Weight: 0.3kg Lucas Nülle GmbH Page 29/36

30 43 Optical sensor SE2664-1Q 1 Optical sensor as a switch, for securing to the gear with operating arm Operating distance: 100mm (material-dependent) Output function: 1 make contact Voltage supply: V DC/ 250mA Status indicator: LED Unit type: Plug-in component Weight: 0.3kg 44 Touch panel TP700 Comfort Trainer Package CO3713-4P 1 This training system is a touch panel for controlling and observing machines and plant, which is designed for educational purposes. Programming is carried out using the visualisation software WinCC Advanced included in the package. Includes: Fully graphical colour display (16 million colours) 7" touch screen Resolution: 800 x 480 pixels Ports: MPI, PROFIBUS DP, PROFINET I/O, USB Display of fault and operational notifications Formulation management Large viewing angle Dimmable LED background lighting: % range Power supply: 24 V DC Dimensions: 297 x 228 x 125 mm (HxWxD) Weight: 3 kg HMI TP700 modified for educational purposes Ethernet cross-connect cable Current version WinCC Advanced /WINCC FLEXIBLE ADVANCED 2008 FOR PANELS System requirements: 64 bit: Windows 7 Professional, Enterprise, Ultimate SP1 32 bit: Windows 7 Professional, Enterprise, Ultimate SP1, Windows XP Professional SP3 Important notes: - The TP 700 can only be programmed and incorporated into projects using WinCC Comfort, Advanced, Professional (TIA Portal). - This item can only be ordered upon submission of a supplementary license agreement covering schools as well as public and commercial training centers. Lucas Nülle GmbH Page 30/36

31 45 Connection cable for PROFIBUS, per metre LM Cabling for the construction of PROFIBUS networks, per metre 46 Connection plugs for PROFIBUS with PG socket and terminating resistor LM With integrated PG socket for connecting PC/PG without need for any extra installations plus integrated combination of resistors with slide switches for isolating functionality. Includes Fast-Connect connector using crimp terminals with 90 terminal outlets. Lucas Nülle GmbH Page 31/36

32 Media: Pos. Product name Bestell-Nr. Anz. 47 Manual CLP 20, Controlling electric drive systems SH5004-6L 1 High-quality, bound, colour teachers manual with rigid spine, including solutions. CD-ROM with additional students manual, including exercises and worksheets. Details: Theoretical background Colour CAD drawings for experiment set-ups and circuits Exercises and worksheets Printed on high-quality 100-g/m² colour copy paper, book cover on 210-g/m² glossy paper Training contents: Required components and devices Warnings Introduction Open-loop control using fixed frequencies Open-loop control with analog set-point value generation Open-loop control with analog set-point value, operation performed via operator panel Open-loop control via PROFIBUS DP Lucas Nülle GmbH Page 32/36

33 Software: Pos. Product name Bestell-Nr. Anz. 48 USB diagnostic adapter for Lenze 8400 frequency converter LM Attachable coupling module between frequency converter und PC Insulated USB interface with diagnosis interface Diagnosis cable 2.5 m USB cable size: 110 x 60 x 30mm (BxHxT) weight: 0.3 kg Power supply: Pos. Product name Bestell-Nr. Anz. 49 Universal power supply for electrical machines CO3212-5U 1 Power supply for DC, AC and three-phase current and for excitation of synchronous machines. The supply is specially designed for use with electrical machines. Outputs: Three phase: L1, L2, L3, N from 4-mm safety sockets DC: VDC variable, controlled and electronically protected against overload and short circuits. Output current: A (adjustable current limiting) Second DC supply ca. 210VDC, 6A fixed Protective systems: Motor protection switch adjustable from A Undervoltage trip Safety cut-out Power connection: 3x 230/400V, 50/60Hz via CEE plug with 1.8m power lead Dimensions: 297 x 228 x 140mm (HxWxD) Weight: 3kg Lucas Nülle GmbH Page 33/36

34 Measuring instruments: Pos. Product name Bestell-Nr. Anz. 50 Digital/analog multimeter, wattmeter, power-factor incl. software CO5127-1Z 1 The areas of electrical machines, power electronics and drive technology pose particular problems for measuring instruments. In addition to high-performance overload protection, the acquisition of measurement values must be performed accurately independently of the curve's shape. The universal measuring device has been designed particularly to satisfy these requirements. It can simultaneously replace as many as four different measuring instruments constituting a current/voltmeter, power and phaseangle meter all in one. The graphic display allows for both student as well demonstration experiments. The VI Starter software included allows for visualisation of measurements on a PC. Simultaneous, measurement of voltage and current independent of the curve shape (max. 600 V, 20 A) (measurement of clocked voltages) Calculation of active, apparent and reactive power as well as the power factor Measurement of the total rms (RMS-AC+DC), AC rms (RMS- AC) and arithmetic mean (AV-AC+DC) Impervious to electrical damage up to 20 A/600 V Large-scale, high-contrast background-illuminated graphic display (5.7") Large-scale display or display of up to 4 measurement values Digital or pseudo-analog display USB interface Internal resistance: current path 10 mω, voltage path 10 MΩ Voltage ranges: 30, 300, 600 V Current ranges: 1, 10, 20 A Measurement accuracy: 2% Automatic or manual measurement range selection Demonstration test instrument for measuring properties of the electricity supply Operating voltage: 230V, 50/60Hz Dimensions: 297 x 228 x 140mm (HxBxT) Weight: 2kg The VI Starter software allows all the measurements to be displayed on the PC. Up to 17 different displays can be opened. Oscilloscope display of voltage, current and power Consumption meter to display power consumed and output Data logger for 14 different variables Data export for data logger Characteristic recorder Labview driver and supplied examples 32-bit version for Windows Lucas Nülle GmbH Page 34/36

35 Accessories: Pos. Product name Bestell-Nr. Anz. 51 Set of safety measurement cables, 4mm (30 leads) SO5148-2H 1 Set of safety measurement cables 4mm (30pcs) 4 x 50cm length, black 8 x 100cm length, black 4 x 50cm length, yellow 8 x 100cm length, yellow 2 x 100cm length, red 2 x 100cm length, blue 1 x 100cm length, green/yellow 1 x 150cm length, green/yellow 52 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II SO5126-3R 12 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour black 53 Safety connecting plug 4mm with tap (2x), red, 1000V/32A CAT II SO5126-3U 2 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour red Lucas Nülle GmbH Page 35/36

36 54 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 2 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour blue 55 Safety connecting plug 4mm with tap (2x), green/yellow, 1000V/32A CAT II SO5126-3W 2 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour green/yellow 56 Wire stripper for PROFIBUS cables LM For quick and easy connection of PROFIBUS plugs to PROFIBUS bus lines Additionally recommended Pos. Product name Bestell-Nr. Anz. 57 Servo machine test stand for 0.3kW machines incl. software ActiveServo (D,GB,F,E) CO3636-6V 1 Lucas Nülle GmbH Page 36/36

37 The servo-machine test bench is a complete testing system for examining electrical machines and drives. It consists of a digital controller, a brake and the AktiveServo software. The system combines state-of-the-art technology with ease of operation. The system also allows manual and automated synchronisation to be carried out. The controller has the following features: Dynamic and static four-quadrant operation 10 selectable operating modes/machine models (torque control, speed control, flywheel, lifting drive, roller/calander, fan, compressor, winding gear, arbitrarily defined timedependent load, manual and automated network synchronisation) Integrated galvanically isolated amplifier for voltage and current measurement Speed and torque displays Four-quadrant monitor USB interface Thermal monitoring of the machine under test Testing for the presence of a shaft cover. Connection voltage: 400V, Hz Maximum power output: 4kVA Dimensions: 297 x 460 x 420mm (HxWxD) Weight: 13.3kg The brake is self-cooled asynchronous servo-brake with resolver. The motor and sensor leads are connected via polarity-safe plugs. The machine has thermal monitoring and, in conjunction with the controller, it constitutes a driving and braking system that is free of drift and requires no calibration. Maximum speed: 4000rpm Maximum torque 10Nm Temperature monitoring: continuous temperature sensor (KTY) Resolver resolution: pulses/revolution Dimensions: 275 x 210 x 210mm (WxHxD) Weight: 6kg Lucas Nülle GmbH Page 37/36

38 ActiveServo is a program for recording characteristics of machines and for determining dynamic and static operating points. It emulates seven different loads (flywheel, pump, calander, lifting drive, compressor, winding gear, arbitrarily configurable time-dependent load) for which the parameters can be individually configured. Features: Measurement, calculation and display of mechanical and electrical variables (Speed, torque, mechanical power output, current, voltage, active, apparent and reactive power, efficiency, power factor) Simultaneous display of measured and calculated values (e.g. instant display of efficiency) Measurement of voltage and current (including RMS values even for non-sinusoidal waveforms) Speed or torque-controlled operation Recording of variables over time Programming of limiting values of speed or torque to prevent inappropriate loading of the machine under test. Operation in all four quadrants (display of generated torque) Arbitrarily defined ramp functions for PC-controlled load experiments Display of characteristics from several experiments to better illustrate the effect of parameter changes Export of graphics and measurements 32-bit version for Windows Lucas Nülle GmbH Page 38/36