Table of Contents. Lucas Nülle GmbH Page 1/44

Transcription

1 Table of Contents Table of Contents Power Electronics / Electrical Machines / Drive Technology EEM Electrical machines 300W EEM 11-3 Energy-saving drives 300W EEM Energy efficient drive design 300W EEM Use of energy-saving motors 300W EEM Energy-savings drives using frequency converters 300W Lucas Nülle GmbH Page 1/44

2 Power Electronics / Electrical Machines / Drive Technology Equipment and systems for vocational qualifications and engineering education on the following topics: Electrical machines, power electronics, drive technology Complete machine labs, electrical machine labs and drive technology EEM Electrical machines 300W EEM Electrical machines 300W Electrical machines convert electrical energy into mechanical energy or vice versa. A fundamental distinction can be drawn between DC, AC and three-phase machines. The machines used for training in electrical engineering are designed so that nearly all of the circuitry and drives found in industry, commerce and at home can be conveyed in a didactic fashion in hands-on training. Using the servo drive and braking system it is possible to easily determine all of the relevant data for electrical machines. Lucas Nülle GmbH Page 2/44

3 EEM 11-3 Energy-saving drives 300W EEM 11-3 Energy-saving drives 300W One of the world s greatest challenges today and in the future is how to save energy. In the world of automation there is scarcely a single area that is not powered by electrical drives. It is due to this prevalence and broad application spectrum that this area constitutes such an effective lever in boosting energy efficiency. Lucas Nülle GmbH Page 3/44

4 EEM Energy efficient drive design 300W EEM Energy efficient drive design 300W Energy saving begin with the correct design of the motor. A well matched motor and drive unit increases the efficiency of the system. The correct drive design brings the biggest energy savings. Learning objectives: Detect losses in the drive system Motor parameters investigated through the basis of the characteristic curves Motor operation at full and partial loads Motor operation with various types of loads Comparison of different motor and drive designs Lucas Nülle GmbH Page 4/44

5 Basic equipment set, consisting of: Basic equipment set, consisting of: Pos. Product name Bestell-Nr. Anz. 1 Three-phase asynchronous motor, 0.3kW n=1400 (230V/400V) SE2673-1K 1 Nominal voltage: 400/230V, 50 Hz Nominal current: 1.2/218A Nominal speed: 1380rpm Nominal power: 0.37kW cos phi: 0.76 Dimensions: 340 x 210 x 210mm (HxWxD) Weight: 9kg 2 Cut-out switch, 4 pole CO3212-1W 1 Switch position: 0-1 (rotary switch) Contact rating: 690V, 12A max. Inputs/outputs: 4mm safety sockets Dimensions: 297 x 114 x 125mm (HxWxD) Weight: 0.8kg Media: Pos. Product name Bestell-Nr. Anz. Lucas Nülle GmbH Page 5/44

6 3 Interactive Lab Assistant: Energy efficient drives SO2800-1F 1 Multimedia-based experiment software with virtual instruments, experiment instructions and documenting results pertaining to energy-efficient drives. Interactive experiment set-ups Measured values and graphics can be stored in the instruction pages per drag and drop Measurement and testing software can be started directly from the experiment instructions Questions with feedback and evaluation logic is provided to test learning progress Print document option for comfortable hardcopy of experiment instructions including solutions Available in German, English, French, Spanish, additional languages on request CD-ROM with Labsoft browser, course software and also software for braking system and measuring instruments Training content: Energy-efficient drive design Detect power losses in drive system Investigate motor operating parameters using characteristics Motor operation during full and partial load Motor operation when connected to various loading machines Comparing different design variants Use of energy-saving motors Design and operation of energy-saving motors Classes of energy-efficient motor Comparison of energy-efficient motors and standard motors Operating parameters of energy-saving motors Determining potential for energy-savings Energy-savings through the use of frequency converters Putting speed-variable drives into operation Investigating the effect of various parameters on operating response Adapting energy-efficiency to operating points Creating energy-efficient motion profiles Taking the efficiency of the entire system into consideration Lucas Nülle GmbH Page 6/44

7 Additionally required - Machine test bench equipment set for servo-drive/braking system: Pos. Product name Bestell-Nr. Anz. 4 Servo machine test stand for 0.3kW machines incl. software ActiveServo (D,GB,F,E) CO3636-6V 1 The servo-machine test bench is a complete testing system for examining electrical machines and drives. It consists of a digital controller, a brake and the AktiveServo software. The system combines state-of-the-art technology with ease of operation. The system also allows manual and automated synchronisation to be carried out. The controller has the following features: Dynamic and static four-quadrant operation 10 selectable operating modes/machine models (torque control, speed control, flywheel, lifting drive, roller/calander, fan, compressor, winding gear, arbitrarily defined timedependent load, manual and automated network synchronisation) Integrated galvanically isolated amplifier for voltage and current measurement Speed and torque displays Four-quadrant monitor USB interface Thermal monitoring of the machine under test Testing for the presence of a shaft cover. Connection voltage: 400V, Hz Maximum power output: 4kVA Dimensions: 297 x 460 x 420mm (HxWxD) Weight: 13.3kg The brake is self-cooled asynchronous servo-brake with resolver. The motor and sensor leads are connected via polarity-safe plugs. The machine has thermal monitoring and, in conjunction with the controller, it constitutes a driving and braking system that is free of drift and requires no calibration. Maximum speed: 4000rpm Maximum torque 10Nm Temperature monitoring: continuous temperature sensor (KTY) Lucas Nülle GmbH Page 7/44

8 Resolver resolution: pulses/revolution Dimensions: 275 x 210 x 210mm (WxHxD) Weight: 6kg ActiveServo is a program for recording characteristics of machines and for determining dynamic and static operating points. It emulates seven different loads (flywheel, pump, calander, lifting drive, compressor, winding gear, arbitrarily configurable time-dependent load) for which the parameters can be individually configured. Features: Measurement, calculation and display of mechanical and electrical variables (Speed, torque, mechanical power output, current, voltage, active, apparent and reactive power, efficiency, power factor) Simultaneous display of measured and calculated values (e.g. instant display of efficiency) Measurement of voltage and current (including RMS values even for non-sinusoidal waveforms) Speed or torque-controlled operation Recording of variables over time Programming of limiting values of speed or torque to prevent inappropriate loading of the machine under test. Operation in all four quadrants (display of generated torque) Arbitrarily defined ramp functions for PC-controlled load experiments Display of characteristics from several experiments to better illustrate the effect of parameter changes Export of graphics and measurements 32-bit version for Windows 5 Rubber coupling sleeve, 0.3kW SE2662-2A 1 Rubber coupling sleeve used for the coupling of two machines Permits rapid and safe assembly Designed with internal ring gear Material: rubber (neoprene) Dimensions: 40 x 45mm (length x diameter) Weight: 0.1kg Lucas Nülle GmbH Page 8/44

9 6 Coupling guard, 0.1/0.3kW, transparent SE2662-7B 1 Plug-in plastic panel to prevent people touching the revolving coupling between two machines Material: clear Makrolon with plug Dimensions: 115 x 90 x 60mm (HxBxT) Weight: 0.1kg 7 QuickChart, Servo-machine test stand safety and operating instructions (GB) SO6200-7D 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Power supply: Pos. Product name Bestell-Nr. Anz. 8 Universal power supply for electrical machines CO3212-5U 1 Power supply for DC, AC and three-phase current and for excitation of synchronous machines. The supply is specially designed for use with electrical machines. Outputs: Three phase: L1, L2, L3, N from 4-mm safety sockets DC: VDC variable, controlled and electronically protected against overload and short circuits. Output current: A (adjustable current limiting) Second DC supply ca. 210VDC, 6A fixed Protective systems: Motor protection switch adjustable from A Undervoltage trip Safety cut-out Power connection: 3x 230/400V, 50/60Hz via CEE plug with 1.8m power lead Dimensions: 297 x 228 x 140mm (HxWxD) Weight: 3kg Lucas Nülle GmbH Page 9/44

10 Measuring instruments: Pos. Product name Bestell-Nr. Anz. 9 Digital/analog multimeter, wattmeter, power-factor incl. software CO5127-1Z 1 The areas of electrical machines, power electronics and drive technology pose particular problems for measuring instruments. In addition to high-performance overload protection, the acquisition of measurement values must be performed accurately independently of the curve's shape. The universal measuring device has been designed particularly to satisfy these requirements. It can simultaneously replace as many as four different measuring instruments constituting a current/voltmeter, power and phaseangle meter all in one. The graphic display allows for both student as well demonstration experiments. The VI Starter software included allows for visualisation of measurements on a PC. Simultaneous, measurement of voltage and current independent of the curve shape (max. 600 V, 20 A) (measurement of clocked voltages) Calculation of active, apparent and reactive power as well as the power factor Measurement of the total rms (RMS-AC+DC), AC rms (RMS- AC) and arithmetic mean (AV-AC+DC) Impervious to electrical damage up to 20 A/600 V Large-scale, high-contrast background-illuminated graphic display (5.7") Large-scale display or display of up to 4 measurement values Digital or pseudo-analog display USB interface Internal resistance: current path 10 mω, voltage path 10 MΩ Voltage ranges: 30, 300, 600 V Current ranges: 1, 10, 20 A Measurement accuracy: 2% Automatic or manual measurement range selection Demonstration test instrument for measuring properties of the electricity supply Operating voltage: 230V, 50/60Hz Dimensions: 297 x 228 x 140mm (HxBxT) Weight: 2kg The VI Starter software allows all the measurements to be displayed on the PC. Up to 17 different displays can be opened. Oscilloscope display of voltage, current and power Consumption meter to display power consumed and output Data logger for 14 different variables Data export for data logger Characteristic recorder Labview driver and supplied examples 32-bit version for Windows Lucas Nülle GmbH Page 10/44

11 Accessories: Pos. Product name Bestell-Nr. Anz. 10 Set of safety measurement cables, 4mm (31 leads) SO5148-1L 1 Safety measurement cables with 4mm safety plugs, coloured, PVC insulation, highly flexible Each set includes the following: 6 x 25cm long, black 4 x 50cm long, black 2 x 100cm long, blue 2 x 100cm long, red 1 x 100cm long, green/yellow 1 x 150cm long, blue 1 x 150cm long, green/yellow 2 x 150cm long, green 4 x 150cm long, brown 4 x 150cm long, black 4 x 150cm long, grey Wire cross section 2.5 mm ² Capacity/category: 600V CAT II, 32A 11 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II SO5126-3R 20 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour black 12 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 2 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour blue Lucas Nülle GmbH Page 11/44

12 13 Safety connecting plug 4mm with tap (2x), green/yellow, 1000V/32A CAT II SO5126-3W 2 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour green/yellow Lucas Nülle GmbH Page 12/44

13 14 Mobile aluminium experiment stand, 3 levels, power strip with 6 sockets, 1250x700x1995mm ST7200-3A 1 High-quality, mobile experiments stand from the SybaPro range for demonstrations and experiments. Features aluminium profile legs compatible with all add-ons and extensions for the SybaPro system. The mobile experiment stand is supplied in kit form and needs to be assembled by customers themselves. Table top: Frame: Dimensions: 30-mm table top made of highly compressed, multi-layer fine chipboard conforming to DIN EN Colour grey, RAL 7035, with 0.8-mm slightly textured laminate coating (Resopal) on both sides, conforming to DIN Resistant to many chemicals and reagents including dilute acids and alkalis Resistant to heat, e.g. molten solder or heating at specific points such as by soldering tips or cigarette ends Table top with solid impact-resistant protective edging made of 3mm thick RAL 7047 coloured plastic Coating and adhesive are PVC free Power strip with 6 outlet sockets mounted underneath the table top, lead and earthed plug 2 extruded aluminium profiles with multiple grooves 1800 x 120 x 40 mm (WxHxD) 8 equally sized grooves in extruded aluminium profiles (3 on each side and 1 each on the front and back) Grooves accommodate standard industrial mountings 4 H-shaped aluminium profiles, 1150 mm, for 3-layer organisation of DIN A4 panels Space for extension of power supply duct Base made of rectangular tubing with 4 swiveling double casters, 2 of which have brakes Table frame made of tough combination of rectangular tubing around the full perimeter Acid-resistant epoxy-resin coating, 80 µm thick (approx.), colour RAL 7047 Height of table top 760 mm 1250 x 1995 x 700 mm (WxHxD) Lucas Nülle GmbH Page 13/44

14 15 Protected power distribution for working stations ST8008-8M V CEE distribution panel with automatic circuit breakers for attachment to profiles on experiment trolleys or direct to table-top. 2 CEE sockets (400 V, 16 A, 5-pole) with safety flap 1 Socket outlet with earth (230 V) plus safety flap Circuit breaker: 1 x 3-pole line circuit breaker, type B, 16 A Power connection: 3 x 230/400 V, 50/60 Hz via CEE plug, 4-m power lead Dimensions: 530 x 130 x 110 mm (HxWxD) Weight: 3 kg 16 Wall or aluminium-profile mounting cable storage for 48 cables ST8003-8E 1 Accommodates about 48 safety measuring leads (4mm), suitable for mounting on walls or aluminium profiles Width 200 mm, 12 guide grooves for leads Adjustable height for mounting on aluminium profiles Can be mounted on the left or right Can be mounted on walls Includes 2 screws and tenon blocks Acid-resistant epoxy-resin powder coating, thickness 80 µm approx., colour RAL PC holder for SybaPro experiment trolleys, height/width adjustable ST7200-5A 1 Shelf for desktop PC made of 1.5mm sheet steel punched with holes, suitable for all furniture in the SybaPro aluminium profile range Adjustable assembly height Adjustable width ( mm) Can be mounted to left or right Includes all equipment necessary for assembly (4 bolts and 4 tenon blocks) Acid-resistant epoxy-resin powder coating, 80µm thick approx., colour RAL7047 Lucas Nülle GmbH Page 14/44

15 18 Monitor holder for flat screen monitor of weight up to 15kg / 33lbs ST8010-4T 1 Pivoting monitor holder for attachment to aluminium profiles of furniture in the SybaPro range. Allows a monitor to be placed in the optimum position so that work and experiments are less tiring. Pivoting arm with two-part joint Quick-lock for adjustment to any height on extruded aluminium profile VESA fastening 7.5 x 7.5cm Includes VESA 75 (7.5x7.5) - VESA 100 (10x10) adapter 2 Cable clips Adequate carrying capacity 15kg / 33lbs TFT monitor can be turned parallel to the table edge Separation can be adjusted to anywhere between 105 and 480mm Additionally included: Cable management set for installing cables along the profiles of the aluminium lab system furniture in the SybaPro range, consisting of: 3 Cross cable binders for front and rear grooves of aluminium profile 3 Cross cable binders for side grooves of aluminium profile 12 Cable binders 4 Aluminium cover profiles for covering and enabling wires to be run along the grooves of an aluminium profile 19 Keyboard adapter for flat screen monitor holders ST8010-4G 1 Keyboard adapter for use in combination with flat screen monitor holders Mounted between monitor and mount for flat screen monitor holder Variable 3-level height adjustment via multiple pre-drilled mounting holes Two rows of mounting holes for use with equipment meeting VESA 75 and VESA 100 standards Keyboard shelf inclined by about 30 for comfortable and ergonomic usability Keyboard shelf with 11-mm folded edging to prevent falling, including handle Variable 2-level depth attachment for keyboard shelf (252/276 mm) Extra-wide keyboard shelf (640 mm) can accommodate a mouse as well Depth of keyboard shelf 172 mm Includes two cable clips for guiding and bundling cables Maximum load 10 kg Dimensions (HxWxD) 360 x 640 x 276 mm Lucas Nülle GmbH Page 15/44

16 20 Protection cover for three-level experiment trolleys ST8010-9Y 1 Dust cover for three-level experiment trolleys For protecting equipment from dust and damp For keeping equipment out of sight (the cover must not be transparent, so is therefore opaque) Colour: matt dark grey with printed LN logo in orange) Material: nylon fabric with polyurethane coating High resistant to tearing, impregnated to be washable and waterproof Lucas Nülle GmbH Page 16/44

17 EEM Use of energy-saving motors 300W EEM Use of energy-saving motors 300W Over 90% of a motor s total costs are due to energy costs. The use of energy efficient motors allows us to spare the environment and cut operating costs. Training objectives: Design and operation of energy-saving motors Classes of energy-efficient motor Comparing energy-efficient motors to standard motors Operating characteristics of energy-saving motors Determining the potential for energy-savings Lucas Nülle GmbH Page 17/44

18 Supplementary set to EEM11.1 Energy-efficient drives, consisting of: Pos. Product name Bestell-Nr. Anz. 21 Energy-efficient motor, 0.37kW SE2673-1N 1 Motor with enhanced efficiency using IE3 as a basis. Nominal voltage: 400/230 V, 50 Hz Nominal current: 0.9/1.6 A Nominal speed: 1440 rpm Nominal power: 0.37 kw Cos phi: 0.72 Efficiency: 80.4% Dimensions: 340 x 210 x 210 mm (HxWxD) Weight: 11kg Media: Pos. Product name Bestell-Nr. Anz. 22 Interactive Lab Assistant: Energy efficient drives SO2800-1F 1 Multimedia-based experiment software with virtual instruments, experiment instructions and documenting results pertaining to energy-efficient drives. Interactive experiment set-ups Measured values and graphics can be stored in the instruction pages per drag and drop Measurement and testing software can be started directly from the experiment instructions Questions with feedback and evaluation logic is provided to test learning progress Print document option for comfortable hardcopy of experiment instructions including solutions Available in German, English, French, Spanish, additional languages on request CD-ROM with Labsoft browser, course software and also software for braking system and measuring instruments Training content: Energy-efficient drive design Lucas Nülle GmbH Page 18/44

19 Detect power losses in drive system Investigate motor operating parameters using characteristics Motor operation during full and partial load Motor operation when connected to various loading machines Comparing different design variants Use of energy-saving motors Design and operation of energy-saving motors Classes of energy-efficient motor Comparison of energy-efficient motors and standard motors Operating parameters of energy-saving motors Determining potential for energy-savings Energy-savings through the use of frequency converters Putting speed-variable drives into operation Investigating the effect of various parameters on operating response Adapting energy-efficiency to operating points Creating energy-efficient motion profiles Taking the efficiency of the entire system into consideration Additionally required - Machine test bench equipment set for servo-drive/braking system: Pos. Product name Bestell-Nr. Anz. 23 Servo machine test stand for 0.3kW machines incl. software ActiveServo (D,GB,F,E) CO3636-6V 1 Lucas Nülle GmbH Page 19/44

20 The servo-machine test bench is a complete testing system for examining electrical machines and drives. It consists of a digital controller, a brake and the AktiveServo software. The system combines state-of-the-art technology with ease of operation. The system also allows manual and automated synchronisation to be carried out. The controller has the following features: Dynamic and static four-quadrant operation 10 selectable operating modes/machine models (torque control, speed control, flywheel, lifting drive, roller/calander, fan, compressor, winding gear, arbitrarily defined timedependent load, manual and automated network synchronisation) Integrated galvanically isolated amplifier for voltage and current measurement Speed and torque displays Four-quadrant monitor USB interface Thermal monitoring of the machine under test Testing for the presence of a shaft cover. Connection voltage: 400V, Hz Maximum power output: 4kVA Dimensions: 297 x 460 x 420mm (HxWxD) Weight: 13.3kg The brake is self-cooled asynchronous servo-brake with resolver. The motor and sensor leads are connected via polarity-safe plugs. The machine has thermal monitoring and, in conjunction with the controller, it constitutes a driving and braking system that is free of drift and requires no calibration. Maximum speed: 4000rpm Maximum torque 10Nm Lucas Nülle GmbH Page 20/44

21 Temperature monitoring: continuous temperature sensor (KTY) Resolver resolution: pulses/revolution Dimensions: 275 x 210 x 210mm (WxHxD) Weight: 6kg ActiveServo is a program for recording characteristics of machines and for determining dynamic and static operating points. It emulates seven different loads (flywheel, pump, calander, lifting drive, compressor, winding gear, arbitrarily configurable time-dependent load) for which the parameters can be individually configured. Features: Measurement, calculation and display of mechanical and electrical variables (Speed, torque, mechanical power output, current, voltage, active, apparent and reactive power, efficiency, power factor) Simultaneous display of measured and calculated values (e.g. instant display of efficiency) Measurement of voltage and current (including RMS values even for non-sinusoidal waveforms) Speed or torque-controlled operation Recording of variables over time Programming of limiting values of speed or torque to prevent inappropriate loading of the machine under test. Operation in all four quadrants (display of generated torque) Arbitrarily defined ramp functions for PC-controlled load experiments Display of characteristics from several experiments to better illustrate the effect of parameter changes Export of graphics and measurements 32-bit version for Windows 24 Rubber coupling sleeve, 0.3kW SE2662-2A 1 Rubber coupling sleeve used for the coupling of two machines Permits rapid and safe assembly Designed with internal ring gear Material: rubber (neoprene) Dimensions: 40 x 45mm (length x diameter) Weight: 0.1kg Lucas Nülle GmbH Page 21/44

22 25 Coupling guard, 0.1/0.3kW, transparent SE2662-7B 1 Plug-in plastic panel to prevent people touching the revolving coupling between two machines Material: clear Makrolon with plug Dimensions: 115 x 90 x 60mm (HxBxT) Weight: 0.1kg 26 QuickChart, Servo-machine test stand safety and operating instructions (GB) SO6200-7D 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Power supply: Pos. Product name Bestell-Nr. Anz. 27 Universal power supply for electrical machines CO3212-5U 1 Power supply for DC, AC and three-phase current and for excitation of synchronous machines. The supply is specially designed for use with electrical machines. Outputs: Three phase: L1, L2, L3, N from 4-mm safety sockets DC: VDC variable, controlled and electronically protected against overload and short circuits. Output current: A (adjustable current limiting) Second DC supply ca. 210VDC, 6A fixed Protective systems: Motor protection switch adjustable from A Undervoltage trip Safety cut-out Power connection: 3x 230/400V, 50/60Hz via CEE plug with 1.8m power lead Dimensions: 297 x 228 x 140mm (HxWxD) Weight: 3kg Lucas Nülle GmbH Page 22/44

23 Measuring instruments: Pos. Product name Bestell-Nr. Anz. 28 Digital/analog multimeter, wattmeter, power-factor incl. software CO5127-1Z 1 The areas of electrical machines, power electronics and drive technology pose particular problems for measuring instruments. In addition to high-performance overload protection, the acquisition of measurement values must be performed accurately independently of the curve's shape. The universal measuring device has been designed particularly to satisfy these requirements. It can simultaneously replace as many as four different measuring instruments constituting a current/voltmeter, power and phaseangle meter all in one. The graphic display allows for both student as well demonstration experiments. The VI Starter software included allows for visualisation of measurements on a PC. Simultaneous, measurement of voltage and current independent of the curve shape (max. 600 V, 20 A) (measurement of clocked voltages) Calculation of active, apparent and reactive power as well as the power factor Measurement of the total rms (RMS-AC+DC), AC rms (RMS- AC) and arithmetic mean (AV-AC+DC) Impervious to electrical damage up to 20 A/600 V Large-scale, high-contrast background-illuminated graphic display (5.7") Large-scale display or display of up to 4 measurement values Digital or pseudo-analog display USB interface Internal resistance: current path 10 mω, voltage path 10 MΩ Voltage ranges: 30, 300, 600 V Current ranges: 1, 10, 20 A Measurement accuracy: 2% Automatic or manual measurement range selection Demonstration test instrument for measuring properties of the electricity supply Operating voltage: 230V, 50/60Hz Dimensions: 297 x 228 x 140mm (HxBxT) Weight: 2kg The VI Starter software allows all the measurements to be displayed on the PC. Up to 17 different displays can be opened. Oscilloscope display of voltage, current and power Consumption meter to display power consumed and output Data logger for 14 different variables Data export for data logger Characteristic recorder Labview driver and supplied examples 32-bit version for Windows Lucas Nülle GmbH Page 23/44

24 Accessories: Pos. Product name Bestell-Nr. Anz. 29 Set of safety measurement cables, 4mm (31 leads) SO5148-1L 1 Safety measurement cables with 4mm safety plugs, coloured, PVC insulation, highly flexible Each set includes the following: 6 x 25cm long, black 4 x 50cm long, black 2 x 100cm long, blue 2 x 100cm long, red 1 x 100cm long, green/yellow 1 x 150cm long, blue 1 x 150cm long, green/yellow 2 x 150cm long, green 4 x 150cm long, brown 4 x 150cm long, black 4 x 150cm long, grey Wire cross section 2.5 mm ² Capacity/category: 600V CAT II, 32A 30 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II SO5126-3R 20 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour black 31 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 2 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour blue Lucas Nülle GmbH Page 24/44

25 32 Safety connecting plug 4mm with tap (2x), green/yellow, 1000V/32A CAT II SO5126-3W 2 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour green/yellow Lucas Nülle GmbH Page 25/44

26 33 Mobile aluminium experiment stand, 3 levels, power strip with 6 sockets, 1250x700x1995mm ST7200-3A 1 High-quality, mobile experiments stand from the SybaPro range for demonstrations and experiments. Features aluminium profile legs compatible with all add-ons and extensions for the SybaPro system. The mobile experiment stand is supplied in kit form and needs to be assembled by customers themselves. Table top: Frame: Dimensions: 30-mm table top made of highly compressed, multi-layer fine chipboard conforming to DIN EN Colour grey, RAL 7035, with 0.8-mm slightly textured laminate coating (Resopal) on both sides, conforming to DIN Resistant to many chemicals and reagents including dilute acids and alkalis Resistant to heat, e.g. molten solder or heating at specific points such as by soldering tips or cigarette ends Table top with solid impact-resistant protective edging made of 3mm thick RAL 7047 coloured plastic Coating and adhesive are PVC free Power strip with 6 outlet sockets mounted underneath the table top, lead and earthed plug 2 extruded aluminium profiles with multiple grooves 1800 x 120 x 40 mm (WxHxD) 8 equally sized grooves in extruded aluminium profiles (3 on each side and 1 each on the front and back) Grooves accommodate standard industrial mountings 4 H-shaped aluminium profiles, 1150 mm, for 3-layer organisation of DIN A4 panels Space for extension of power supply duct Base made of rectangular tubing with 4 swiveling double casters, 2 of which have brakes Table frame made of tough combination of rectangular tubing around the full perimeter Acid-resistant epoxy-resin coating, 80 µm thick (approx.), colour RAL 7047 Height of table top 760 mm 1250 x 1995 x 700 mm (WxHxD) Lucas Nülle GmbH Page 26/44

27 34 Protected power distribution for working stations ST8008-8M V CEE distribution panel with automatic circuit breakers for attachment to profiles on experiment trolleys or direct to table-top. 2 CEE sockets (400 V, 16 A, 5-pole) with safety flap 1 Socket outlet with earth (230 V) plus safety flap Circuit breaker: 1 x 3-pole line circuit breaker, type B, 16 A Power connection: 3 x 230/400 V, 50/60 Hz via CEE plug, 4-m power lead Dimensions: 530 x 130 x 110 mm (HxWxD) Weight: 3 kg 35 Wall or aluminium-profile mounting cable storage for 48 cables ST8003-8E 1 Accommodates about 48 safety measuring leads (4mm), suitable for mounting on walls or aluminium profiles Width 200 mm, 12 guide grooves for leads Adjustable height for mounting on aluminium profiles Can be mounted on the left or right Can be mounted on walls Includes 2 screws and tenon blocks Acid-resistant epoxy-resin powder coating, thickness 80 µm approx., colour RAL PC holder for SybaPro experiment trolleys, height/width adjustable ST7200-5A 1 Shelf for desktop PC made of 1.5mm sheet steel punched with holes, suitable for all furniture in the SybaPro aluminium profile range Adjustable assembly height Adjustable width ( mm) Can be mounted to left or right Includes all equipment necessary for assembly (4 bolts and 4 tenon blocks) Acid-resistant epoxy-resin powder coating, 80µm thick approx., colour RAL7047 Lucas Nülle GmbH Page 27/44

28 37 Monitor holder for flat screen monitor of weight up to 15kg / 33lbs ST8010-4T 1 Pivoting monitor holder for attachment to aluminium profiles of furniture in the SybaPro range. Allows a monitor to be placed in the optimum position so that work and experiments are less tiring. Pivoting arm with two-part joint Quick-lock for adjustment to any height on extruded aluminium profile VESA fastening 7.5 x 7.5cm Includes VESA 75 (7.5x7.5) - VESA 100 (10x10) adapter 2 Cable clips Adequate carrying capacity 15kg / 33lbs TFT monitor can be turned parallel to the table edge Separation can be adjusted to anywhere between 105 and 480mm Additionally included: Cable management set for installing cables along the profiles of the aluminium lab system furniture in the SybaPro range, consisting of: 3 Cross cable binders for front and rear grooves of aluminium profile 3 Cross cable binders for side grooves of aluminium profile 12 Cable binders 4 Aluminium cover profiles for covering and enabling wires to be run along the grooves of an aluminium profile 38 Keyboard adapter for flat screen monitor holders ST8010-4G 1 Keyboard adapter for use in combination with flat screen monitor holders Mounted between monitor and mount for flat screen monitor holder Variable 3-level height adjustment via multiple pre-drilled mounting holes Two rows of mounting holes for use with equipment meeting VESA 75 and VESA 100 standards Keyboard shelf inclined by about 30 for comfortable and ergonomic usability Keyboard shelf with 11-mm folded edging to prevent falling, including handle Variable 2-level depth attachment for keyboard shelf (252/276 mm) Extra-wide keyboard shelf (640 mm) can accommodate a mouse as well Depth of keyboard shelf 172 mm Includes two cable clips for guiding and bundling cables Maximum load 10 kg Dimensions (HxWxD) 360 x 640 x 276 mm Lucas Nülle GmbH Page 28/44

29 39 Protection cover for three-level experiment trolleys ST8010-9Y 1 Dust cover for three-level experiment trolleys For protecting equipment from dust and damp For keeping equipment out of sight (the cover must not be transparent, so is therefore opaque) Colour: matt dark grey with printed LN logo in orange) Material: nylon fabric with polyurethane coating High resistant to tearing, impregnated to be washable and waterproof Lucas Nülle GmbH Page 29/44

30 EEM Energy-savings drives using frequency converters 300W EEM Energy-savings drives using frequency converters 300W In almost any mechanical process the need for power varies. In these cases energy efficiency can be boosted to a considerable degree thanks to frequency converters. Training objectives: Putting speed-variable drives into operation Investigating the effect of different parameters on the operating response Adapting energy-efficiency to the operating point Drafting energy-efficient motion profiles Taking the efficiency of the entire system into consideration Lucas Nülle GmbH Page 30/44

31 Supplementary set to EEM11.1 Energy-efficient drives, consisting of: ***************Optional******************* Pos. Product name Bestell-Nr. Anz. 40 Frequency converter 0.75kW (Lenze 8400) CO3636-5G 1 The frequency converter is a state-of-the-art industrial converter modified for didactic purposes. In addition to the operating modes incorporating linear and quadratic V/f characteristic control it also permits vector control. There are various operating alternatives for the frequency converter; conventionally using the potentiometer, analog master reference voltage, including the LCD operating unit, using PC and software or via a field bus interface. Special features: High output power, 750W (1120W for 60s) Microprocessor-controlled Linear and quadratic V/f-characteristic control or vector control Integrated protective functions Integrated brake transistor Integrated PID controller 4 sets of parameters LCD operating unit Parameter setting software contained in the scope of delivery Connectible field bus module CAN System interface for alternative bus systems: Connectible field bus module Profibus DP (option) Nominal power: 750W, 1,5kVA Input voltage: V, 50/60Hz Output voltage: 0...3x (input voltage) Output frequency: Hz Output current: 0...4A Overload factor:150% (60s) Dimensions: 297 x 456 x 130 mm (HxWxD) Weight: 5.7kg Lucas Nülle GmbH Page 31/44

32 41 Brake resistor 0.2kW for frequency converters CO3636-5V 1 The brake resistor is used in conjunction with the frequency converter to convert mechanical braking energy into thermal energy. It consists of a high-performance high-load resistor, 200ohm, 200W. Nominal power: 200W Input voltage: 400V chopper voltage; 200V rms value Dimensions: 297 x 114 x 130mm (HxWxD) Weight: 1kg 42 USB diagnostic adapter for Lenze 8400 frequency converter LM Attachable coupling module between frequency converter und PC Insulated USB interface with diagnosis interface Diagnosis cable 2.5 m USB cable size: 110 x 60 x 30mm (BxHxT) weight: 0.3 kg Media: Pos. Product name Bestell-Nr. Anz. 43 Interactive Lab Assistant: Energy efficient drives SO2800-1F 1 Lucas Nülle GmbH Page 32/44

33 Multimedia-based experiment software with virtual instruments, experiment instructions and documenting results pertaining to energy-efficient drives. Interactive experiment set-ups Measured values and graphics can be stored in the instruction pages per drag and drop Measurement and testing software can be started directly from the experiment instructions Questions with feedback and evaluation logic is provided to test learning progress Print document option for comfortable hardcopy of experiment instructions including solutions Available in German, English, French, Spanish, additional languages on request CD-ROM with Labsoft browser, course software and also software for braking system and measuring instruments Training content: Energy-efficient drive design Detect power losses in drive system Investigate motor operating parameters using characteristics Motor operation during full and partial load Motor operation when connected to various loading machines Comparing different design variants Use of energy-saving motors Design and operation of energy-saving motors Classes of energy-efficient motor Comparison of energy-efficient motors and standard motors Operating parameters of energy-saving motors Determining potential for energy-savings Energy-savings through the use of frequency converters Putting speed-variable drives into operation Investigating the effect of various parameters on operating response Lucas Nülle GmbH Page 33/44

34 Adapting energy-efficiency to operating points Creating energy-efficient motion profiles Taking the efficiency of the entire system into consideration Additionally required - Machine test bench equipment set for servo-drive/braking system: Pos. Product name Bestell-Nr. Anz. 44 Servo machine test stand for 0.3kW machines incl. software ActiveServo (D,GB,F,E) CO3636-6V 1 The servo-machine test bench is a complete testing system for examining electrical machines and drives. It consists of a digital controller, a brake and the AktiveServo software. The system combines state-of-the-art technology with ease of operation. The system also allows manual and automated synchronisation to be carried out. The controller has the following features: Dynamic and static four-quadrant operation 10 selectable operating modes/machine models (torque control, speed control, flywheel, lifting drive, roller/calander, fan, compressor, winding gear, arbitrarily defined timedependent load, manual and automated network synchronisation) Integrated galvanically isolated amplifier for voltage and current measurement Speed and torque displays Four-quadrant monitor USB interface Thermal monitoring of the machine under test Testing for the presence of a shaft cover. Connection voltage: 400V, Hz Maximum power output: 4kVA Dimensions: 297 x 460 x 420mm (HxWxD) Weight: 13.3kg The brake is self-cooled asynchronous servo-brake with resolver. The motor and sensor leads are connected via polarity-safe plugs. The machine has thermal monitoring and, in conjunction with the controller, it constitutes a driving and braking system that is free of drift and requires no calibration. Lucas Nülle GmbH Page 34/44

35 Maximum speed: 4000rpm Maximum torque 10Nm Temperature monitoring: continuous temperature sensor (KTY) Resolver resolution: pulses/revolution Dimensions: 275 x 210 x 210mm (WxHxD) Weight: 6kg ActiveServo is a program for recording characteristics of machines and for determining dynamic and static operating points. It emulates seven different loads (flywheel, pump, calander, lifting drive, compressor, winding gear, arbitrarily configurable time-dependent load) for which the parameters can be individually configured. Features: Measurement, calculation and display of mechanical and electrical variables (Speed, torque, mechanical power output, current, voltage, active, apparent and reactive power, efficiency, power factor) Simultaneous display of measured and calculated values (e.g. instant display of efficiency) Measurement of voltage and current (including RMS values even for non-sinusoidal waveforms) Speed or torque-controlled operation Recording of variables over time Programming of limiting values of speed or torque to prevent inappropriate loading of the machine under test. Operation in all four quadrants (display of generated torque) Arbitrarily defined ramp functions for PC-controlled load experiments Display of characteristics from several experiments to better illustrate the effect of parameter changes Export of graphics and measurements 32-bit version for Windows Lucas Nülle GmbH Page 35/44

36 45 Rubber coupling sleeve, 0.3kW SE2662-2A 1 Rubber coupling sleeve used for the coupling of two machines Permits rapid and safe assembly Designed with internal ring gear Material: rubber (neoprene) Dimensions: 40 x 45mm (length x diameter) Weight: 0.1kg 46 Coupling guard, 0.1/0.3kW, transparent SE2662-7B 1 Plug-in plastic panel to prevent people touching the revolving coupling between two machines Material: clear Makrolon with plug Dimensions: 115 x 90 x 60mm (HxBxT) Weight: 0.1kg 47 QuickChart, Servo-machine test stand safety and operating instructions (GB) SO6200-7D 1 Short documentation covering the putting into operation of complex equipment and experiment set-ups. Terminal assignment, safety instructions, help Circuit and assembly diagrams Color print in DIN A3 format Laminated: 2 x 250 µm Lucas Nülle GmbH Page 36/44

37 Power supply: Pos. Product name Bestell-Nr. Anz. 48 Universal power supply for electrical machines CO3212-5U 1 Power supply for DC, AC and three-phase current and for excitation of synchronous machines. The supply is specially designed for use with electrical machines. Outputs: Three phase: L1, L2, L3, N from 4-mm safety sockets DC: VDC variable, controlled and electronically protected against overload and short circuits. Output current: A (adjustable current limiting) Second DC supply ca. 210VDC, 6A fixed Protective systems: Motor protection switch adjustable from A Undervoltage trip Safety cut-out Power connection: 3x 230/400V, 50/60Hz via CEE plug with 1.8m power lead Dimensions: 297 x 228 x 140mm (HxWxD) Weight: 3kg Lucas Nülle GmbH Page 37/44

38 Measuring instruments: Pos. Product name Bestell-Nr. Anz. 49 Digital/analog multimeter, wattmeter, power-factor incl. software CO5127-1Z 1 The areas of electrical machines, power electronics and drive technology pose particular problems for measuring instruments. In addition to high-performance overload protection, the acquisition of measurement values must be performed accurately independently of the curve's shape. The universal measuring device has been designed particularly to satisfy these requirements. It can simultaneously replace as many as four different measuring instruments constituting a current/voltmeter, power and phaseangle meter all in one. The graphic display allows for both student as well demonstration experiments. The VI Starter software included allows for visualisation of measurements on a PC. Simultaneous, measurement of voltage and current independent of the curve shape (max. 600 V, 20 A) (measurement of clocked voltages) Calculation of active, apparent and reactive power as well as the power factor Measurement of the total rms (RMS-AC+DC), AC rms (RMS- AC) and arithmetic mean (AV-AC+DC) Impervious to electrical damage up to 20 A/600 V Large-scale, high-contrast background-illuminated graphic display (5.7") Large-scale display or display of up to 4 measurement values Digital or pseudo-analog display USB interface Internal resistance: current path 10 mω, voltage path 10 MΩ Voltage ranges: 30, 300, 600 V Current ranges: 1, 10, 20 A Measurement accuracy: 2% Automatic or manual measurement range selection Demonstration test instrument for measuring properties of the electricity supply Operating voltage: 230V, 50/60Hz Dimensions: 297 x 228 x 140mm (HxBxT) Weight: 2kg The VI Starter software allows all the measurements to be displayed on the PC. Up to 17 different displays can be opened. Oscilloscope display of voltage, current and power Consumption meter to display power consumed and output Data logger for 14 different variables Data export for data logger Characteristic recorder Labview driver and supplied examples 32-bit version for Windows Lucas Nülle GmbH Page 38/44

39 Accessories: Pos. Product name Bestell-Nr. Anz. 50 Set of safety measurement cables, 4mm (31 leads) SO5148-1L 1 Safety measurement cables with 4mm safety plugs, coloured, PVC insulation, highly flexible Each set includes the following: 6 x 25cm long, black 4 x 50cm long, black 2 x 100cm long, blue 2 x 100cm long, red 1 x 100cm long, green/yellow 1 x 150cm long, blue 1 x 150cm long, green/yellow 2 x 150cm long, green 4 x 150cm long, brown 4 x 150cm long, black 4 x 150cm long, grey Wire cross section 2.5 mm ² Capacity/category: 600V CAT II, 32A 51 Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II SO5126-3R 20 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour black 52 Safety connecting plug 4mm with tap (2x), blue, 1000V/32A CAT II SO5126-3V 2 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour blue Lucas Nülle GmbH Page 39/44

40 53 Safety connecting plug 4mm with tap (2x), green/yellow, 1000V/32A CAT II SO5126-3W 2 Moulded insulation both sides with touch protection (safety plug + safety sockets), distance 19mm transition resistance max. 6mΩ rated data: 1000V/32A CAT II colour green/yellow Lucas Nülle GmbH Page 40/44

41 54 Mobile aluminium experiment stand, 3 levels, power strip with 6 sockets, 1250x700x1995mm ST7200-3A 1 High-quality, mobile experiments stand from the SybaPro range for demonstrations and experiments. Features aluminium profile legs compatible with all add-ons and extensions for the SybaPro system. The mobile experiment stand is supplied in kit form and needs to be assembled by customers themselves. Table top: Frame: Dimensions: 30-mm table top made of highly compressed, multi-layer fine chipboard conforming to DIN EN Colour grey, RAL 7035, with 0.8-mm slightly textured laminate coating (Resopal) on both sides, conforming to DIN Resistant to many chemicals and reagents including dilute acids and alkalis Resistant to heat, e.g. molten solder or heating at specific points such as by soldering tips or cigarette ends Table top with solid impact-resistant protective edging made of 3mm thick RAL 7047 coloured plastic Coating and adhesive are PVC free Power strip with 6 outlet sockets mounted underneath the table top, lead and earthed plug 2 extruded aluminium profiles with multiple grooves 1800 x 120 x 40 mm (WxHxD) 8 equally sized grooves in extruded aluminium profiles (3 on each side and 1 each on the front and back) Grooves accommodate standard industrial mountings 4 H-shaped aluminium profiles, 1150 mm, for 3-layer organisation of DIN A4 panels Space for extension of power supply duct Base made of rectangular tubing with 4 swiveling double casters, 2 of which have brakes Table frame made of tough combination of rectangular tubing around the full perimeter Acid-resistant epoxy-resin coating, 80 µm thick (approx.), colour RAL 7047 Height of table top 760 mm 1250 x 1995 x 700 mm (WxHxD) Lucas Nülle GmbH Page 41/44

42 55 Protected power distribution for working stations ST8008-8M V CEE distribution panel with automatic circuit breakers for attachment to profiles on experiment trolleys or direct to table-top. 2 CEE sockets (400 V, 16 A, 5-pole) with safety flap 1 Socket outlet with earth (230 V) plus safety flap Circuit breaker: 1 x 3-pole line circuit breaker, type B, 16 A Power connection: 3 x 230/400 V, 50/60 Hz via CEE plug, 4-m power lead Dimensions: 530 x 130 x 110 mm (HxWxD) Weight: 3 kg 56 Wall or aluminium-profile mounting cable storage for 48 cables ST8003-8E 1 Accommodates about 48 safety measuring leads (4mm), suitable for mounting on walls or aluminium profiles Width 200 mm, 12 guide grooves for leads Adjustable height for mounting on aluminium profiles Can be mounted on the left or right Can be mounted on walls Includes 2 screws and tenon blocks Acid-resistant epoxy-resin powder coating, thickness 80 µm approx., colour RAL PC holder for SybaPro experiment trolleys, height/width adjustable ST7200-5A 1 Shelf for desktop PC made of 1.5mm sheet steel punched with holes, suitable for all furniture in the SybaPro aluminium profile range Adjustable assembly height Adjustable width ( mm) Can be mounted to left or right Includes all equipment necessary for assembly (4 bolts and 4 tenon blocks) Acid-resistant epoxy-resin powder coating, 80µm thick approx., colour RAL7047 Lucas Nülle GmbH Page 42/44

43 58 Monitor holder for flat screen monitor of weight up to 15kg / 33lbs ST8010-4T 1 Pivoting monitor holder for attachment to aluminium profiles of furniture in the SybaPro range. Allows a monitor to be placed in the optimum position so that work and experiments are less tiring. Pivoting arm with two-part joint Quick-lock for adjustment to any height on extruded aluminium profile VESA fastening 7.5 x 7.5cm Includes VESA 75 (7.5x7.5) - VESA 100 (10x10) adapter 2 Cable clips Adequate carrying capacity 15kg / 33lbs TFT monitor can be turned parallel to the table edge Separation can be adjusted to anywhere between 105 and 480mm Additionally included: Cable management set for installing cables along the profiles of the aluminium lab system furniture in the SybaPro range, consisting of: 3 Cross cable binders for front and rear grooves of aluminium profile 3 Cross cable binders for side grooves of aluminium profile 12 Cable binders 4 Aluminium cover profiles for covering and enabling wires to be run along the grooves of an aluminium profile 59 Keyboard adapter for flat screen monitor holders ST8010-4G 1 Keyboard adapter for use in combination with flat screen monitor holders Mounted between monitor and mount for flat screen monitor holder Variable 3-level height adjustment via multiple pre-drilled mounting holes Two rows of mounting holes for use with equipment meeting VESA 75 and VESA 100 standards Keyboard shelf inclined by about 30 for comfortable and ergonomic usability Keyboard shelf with 11-mm folded edging to prevent falling, including handle Variable 2-level depth attachment for keyboard shelf (252/276 mm) Extra-wide keyboard shelf (640 mm) can accommodate a mouse as well Depth of keyboard shelf 172 mm Includes two cable clips for guiding and bundling cables Maximum load 10 kg Dimensions (HxWxD) 360 x 640 x 276 mm Lucas Nülle GmbH Page 43/44

44 60 Protection cover for three-level experiment trolleys ST8010-9Y 1 Dust cover for three-level experiment trolleys For protecting equipment from dust and damp For keeping equipment out of sight (the cover must not be transparent, so is therefore opaque) Colour: matt dark grey with printed LN logo in orange) Material: nylon fabric with polyurethane coating High resistant to tearing, impregnated to be washable and waterproof Lucas Nülle GmbH Page 44/44