TRAK KMX Installation Upgrade Manual

Transcription

1 TRAK KMX Installation Upgrade Manual ocument: P/N 980 Version: overs Models: Retrofits MX To KMX Upgrade MX To KMX Upgrade M To KMX Upgrade M To KMX Upgrade AGE To KMX Upgrade AGE To KMX Upgrade EGE To KMX Upgrade EMX To KMX Upgrade TRAK Knee & Bed Mills AGE Knee Mill to KMX Upgrade EMX Knee Mill to KMX Upgrade EGE Knee Mill to KMX Upgrade MX/AGE TRM to KMX Upgrade MX/AGE PM to KMX Upgrade M Sport B to KMX Upgrade M Sport B to KMX Upgrade AGE PM to KMX Upgrade Models Not overed Within this Installation Manual MX To KMX Upgrade M To KMX Upgrade AGE To KMX Upgrade Homestead Place Rancho ominguez, A USA T F 0..8 Service epartment: sales@trakmt.com service@trakmt.com web:

2 opyright 0, All rights are reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, photocopying, recording or otherwise, without the prior written permission of Southwestern Industries, Inc. While every effort has been made to include all the information required for the purposes of this guide, assumes no responsibility for inaccuracies or omission and accepts no liability for damages resulting from the use of the information contained in this guide. All brand names and products are trademarks or registered trademarks of their respective holders. Homestead Place Rancho ominguez, A 900 Phone Fax 0--8 Service epartment Phone Fax

3 Table of ontents.0 Upgrade Instructions to a KMX ontrol. Parts to Remove and Return to SWI. Pendant Arm and Pendant Mounting. Mounting the able Breakout Box (optional item). Mounting FW/REV Switch. Upgrading MX Servo rivers.. Servo river Replacement. Mounting the Serial # Plate. Routing of ables and Machine I Key.8 PM Electrical Box (relay module) 0.9 oolant Switch Bracket 0.0 Electronic Handwheel (EHW) Option. Limit Switches. Upgrading a Axis Knee Mill to Axis Knee Mill. RM Mounting of Electrical Box. Pulley Upgrade Option. Old Style Glass Scales. Inspection hecklist.0 Installation hecklist.0 Service odes. Machine Set-Up Service odes. Machine Set-Up Service odes Further Explained.. ode : Hysteresis.. ode : Feed Forward onstant.. ode 9: Set Positive Motor Encoder irection 8.. ode 00: Axis Open Loop Test 8.. ode : X, Y, Z and Quill alibration Using Part Measurements 0.. ode : X, Y, Z (Ram) and Quill alibration.. ode 8: Input Backlash onstant..8 ode 0: Toggles X Sensor or Glass Scale On/Off..9 ode 0: Toggles Y Sensor or Glass Scale On/Off..0 ode : Toggles Limit Switch On/Off.. ode : Reverse Y Position Sensor irection.. ode : Reverse X Position Sensor irection.. ode 8: Selects or -input type limit switch.. ode 0: Turn EHW On or Off.. ode 0 Set Pendant and Machine Serial Numbers.. ode : Reverse Quill Position Sensor irection.. ode : Manual RO..8 ode 0: Set Jog Acceleration Percentage i

4 .0 rawings 9- PENANT ARM KIT-TOP MOUNT-KMX UPGRAE 9- PENANT ARM KIT-SIE MOUNT-KMX RETROFIT 9- PENANT ARM KIT-TOP MOUNT-KMX RETROFIT 989 SYSTEM IAGRAM-KMX NEW MAHINES & UPGRAES 89 ELETRONI HANWHEEL KIT KNEE MILL X & Y AXIS TRAK Warranty Policy ii

5 .0 Upgrade Instructions to a KMX ontrol The following instructions describe how to upgrade a or -axis MX, M, AGE, EGE or EMX control to a KMX control.. Parts to Remove and Return to SWI The following are parts that must be returned to SWI. Not all parts are found on each machine. Return Authorization forms are provided in the kit. MX, MX, M, M, AGE, AGE, EGE, EMX Pendant MX, AGE or MX, AGE omputer Module MX Servo rivers Z Glass Scale M0 Sensors PM Switch Box able Breakout Box 980 cable - ABLE ASS'Y-GSO/SENSOR TO B return if not used Notes. Remove the computer module from the computer cabinet and throw the computer cabinet away.. Package the return parts in the packaging provided.. Pendant Arm and Pendant Mounting. Remove the old pendant arm.. Mounting the new pendant arm using the same hardware as the old pendant arm (except EMX upgrades). See drawing 9-.. Mount the KMX pendant to the pendant arm with M x mm SHS s and M flat washers and M serrated lock washer.. Add cable mounts to back of pendant arm with ¼-0 button head screws and tie wrap cables to arm.. For EMX upgrades, additional pendant arm parts are provided in the kit. See drawing 9- or 9-.. For K machines, the kit comes with a new ram adaptor bracket so you can move the pendant arm back several inches. This is required so the quill handle does not interfere with KMX the pendant arm.. Mounting the able Breakout Box (optional item) A cable breakout box is standard on PM and B upgrades and optional on all other KMX upgrades. The cable breakout box is required when a user adds or has electronic handwheels, has limit switches or the user has auxiliary functions ( axis knee mills

6 only). Electronic handwheels were standard on PM and B machines and hence the cable breakout box comes in these kits.. Mount the cable breakout box to the rear of the machine in the approximate location as shown in the picture. The cable breakout box mounts with ¼-0 hardware.. Install the B cables that route between the pendant and cable breakout box per drawing 989 (sheets, and ).. For axis knee mills that are being upgraded and came originally with an aux function option, then an additional power cable (8-) is needed to go between the pendant and cable breakout box. This carries the 0 volt power for the 0 volt outlet. See sheet or on drawing Move the coolant pump power cable and indexer cable from the old auxiliary function box and plug into the new cable breakout box.. When an upgrade comes with a cable breakout box, then plug the TRAK sensors or glass scales into the cable breakout box. See drawing 989 for how to route cables.. On axis knee mills, the ballscrew encoder cable plugs into the Z axis port on the pendant. See sheets through on drawing For machines shown in sheets and on drawing 989, connect existing cable 8 into the pendant and electrical box as shown.

7 . Mounting FW/REV Switch. For TRM, PM and PM mills, mount the FW/REV switch that comes in the kit to the side of the head. rill and tap ¼-0 and use ¼-0 SHS that come in the kit.

8 . All other upgrades already have this switch.. See drawing 989 for where to plug in the forward/reverse switch. This may vary depending on the type of upgrade you are doing.. Upgrading MX Servo rivers On MX systems, the servo drivers for each motor are to be replaced.. Turn power off to the machine.. On the connector that fastens to the servo driver, you most likely need to remove a plug in Pin that would not allow the cable to plug into a newer servo amp. The plug as shown in the picture below can be pushed out with a small screwdriver or paper clip. Push the pin out in the direction of the arrow below.

9 . Replace X, Y and Z servo driver if you are upgrading a MX or MX control.. See instructions and illustration below of how the servo driver connects to the servo motor.. After removing MX servo drivers return with the other components to SWI... Servo river Replacement WARNING! o not work with the Servo rivers unless the power is disconnected from the machine. The servo drivers are run by 0 VA. There is possibility of death by electrocution! The Servo river for each axis is integrated into the servo motor casting. ANGER! Always engage (push in) the Emergency Stop switch, turn the ProtoTRAK ontrol off, and disconnect the servo motor/driver cable at the pendant.. Press in the Emergency Stop.. Remove the servo motor/driver assembly from its mounting bracket (the Y axis assembly is located inside the front of the bed on bed mills). On the Z axis on bed mills, the motor must be removed from the column to replace the servo driver.. Remove the 0 cap screws that hold the servo driver and its heat sink plate to the motor casting.

10 . isconnect the cable connector. o not pull on the wires.. Reinstall the new servo driver with its heat sink plate. Be certain the gasket properly seals the assembly.. Reinstall the motor/driver assembly. Make certain the belt is tight so that there is little play if pinched in the middle.. Mounting the Serial # Plate Figure.. Servo river Assembly. For SWI machines that had a serial number plate mounted to the column of the machine (knee mills and bed mills), mount the serial # plate on the right side of the original serial number plate with () x /8 drive screws as shown below.

11 . o not remove the original serial # plate.. For retrofits or old systems that did not have a serial number plate fastened to the machine, mount the serial number plate on the pendant arm as shown on drawing 9-.. Routing of ables and Machine I Key. Please see drawing 989 for a cable connection diagram. There are pages detailing different upgrades. Select the one that matches your upgrade.. Make sure to plug the machine I key into the correct port on the pendant. The system will not work with this key missing.. The TRAK sensors or glass scales will plug into the pendant with a Y cable if no cable breakout box is part of upgrade. If a cable breakout box is provided then they plug into the cable breakout box per drawing The sensor/glass scale adaptor cable should be returned if the upgrade you are doing does not require the cable. For example, M and B upgrades on machines without sensors or glass scales will not need this cable.. Make sure to plug in the jumper (8-) into the B9 connector on the pendant called EURO e-stop.. For bed mill and K upgrades, it will be necessary to use motor extension cables (0) provided in kit to allow motor cables to reach the pendant for the X and Y axis.. For most knee mills, motor extension cables should not be needed. The X and Y motor cables need to be routed like the picture below.

12 8. For the PM and Sport B upgrades, plug the electronic handwheel cables into the adaptor cables 9808 supplied in the kit. The adaptor cables then plug into the cable breakout box per drawing 989 See sheets and. 9. On PM s, plug existing power cable 0 into the back of the pendant where it says A Inlet and from there plugs into the relay module as shown on sheets and of drawing Power cable 08 plugs into the back of the pendant where it says A Inlet and from there plugs into the electrical cabinet on the machine or into a wall outlet if this is a retrofit or non SWI machine. See drawing 989 sheets through. Typical Routing of ables Knee Mill 8

13 Routing of X and Y Axis Motor ables on Knee Mill 9

14 .8 PM Electrical Box (relay module) Typical Routing of ables Bed Mill For PM and PM upgrades, we will continue to use the main electrical box and relay module (inside of box) to provide power and auxiliary functions. The following cables will be reused and run from this electrical box to the KMX pendant. See drawing 989 for how to route cables from this box to the KMX pendant.. 0 ABLE ASSY OR-POWER power cable 0 volts carries 0 volts from electrical box to pendant. 000 ABLE-EXTERNAL-SWITH BOX carries spindle signals down to relay module.9 oolant Switch Bracket An optional bracket may be provided in upgrade kit. The bracket is required if a user has a manual coolant switch that SWI provided with the original machine. When we change the pendant arm, the bracket for the coolant switch will no longer work. A new bracket will fasten to the rear of the KMX pendant as shown in the picture. 0

15 .0 Electronic Handwheel (EHW) Option. Some upgrades may add EHW s to the X and Y axis.. Please see the drawing 890 or 89 for how to install EHW.. Note PM and B machines came with EHW s standard.. Limit Switches Machines that came with limit switches require a cable breakout box in order to function. The upgrade kit should contain this cable breakout box. If your machine has limit switches, then plug the input type limit switches into the appropriate connectors on the cable breakout box per drawing Upgrading a Axis Knee Mill to Axis Knee Mill. This is a more advanced installation and requires a trained field service person to install. This should not be done by a customer.. Remove the quill glass scale or sensors. Install the provided axis kit (000-xx) per the instructions in the service manual.. The kit provided uses the new style axis retrofit kit which requires a different machine I key that the old style used on the old MX and AGE versions.. RM Mounting of Electrical Box. On TRM s with MX and AGE controls, remove the relay module and electrical box and replace with the one provided in the kit.

16 . Installed the 0 electrical box to the rear of the machine using ¼-0 x ¾ long SHS, flat washer and serrated washer.. Run cable 8 from this electrical box to the rear of the KMX pendant. This cable controls the spindle and will turn it off in an E stop condition.. See drawing 989 sheets or for how to route cables.. Pulley Upgrade Option On some machines, users may want to remove their old TRAK sensors or glass scales and just use the motor encoders to position the machine. When this is the case, the slip clutches on the X and Y axis should be replaced with solid pulleys that can no longer slip during a crash. Note failure to replace the slip clutches may allow them to slip during a crash and the user would lose their absolute zero. When replacing the slip clutches, it may be necessary to use some shims to insure the new ballscrew pulleys line up with the motor pulleys. In the pulley upgrade kit are a number of 0.00 and 0.00 thick washers. Use the washers that are required for your application. For example, the slip clutch shown below is thicker than our solid pulley design. This mostly likely means a 0.00 spacer will need to be used to space the pulley properly. In the kit we also provide () 0- x ¾ SHS in the kit which facilitates removing the tapered ferrule on this slip clutch. It should be noted that not all slip clutch designs have a tapered ferrule like shown.. Old Style Glass Scales 99 and earlier SWI machines and retrofits may have left with a glass scale that had a different style connector from what we use today. Today we use pin P connectors. If the machine you are upgrading has old style glass scales, then cable

17 extensions (part number 0-0) will be needed to get the Z glass scale connector up to the pendant. On the X and Y axis, this also may be necessary if you do not have a cable breakout box option. Without this option, the X and Y glass scales also need to plug into the pendant using cable 980. This means you will need more 0-0 extension cables. See drawing 989 for an illustration showing the 980 cable. To identify if your machine has an old style glass scale, look for this box mounted to the rear of the machine. The glass scales plug into the military connector shown and the extension cable would plug into the cable coming out the other side of this box. The cable coming out of the other side of the box is 8 or so long and hence not long enough to reach the pendant, but it is long enough if you are plugging it into a cable breakout box that mounts to the rear of the machine.. Inspection hecklist Upon completion of the installation, please perform the installation checklist in section.0 of this manual.

18 .0 Installation hecklist Installation Instructions & hecklist Installer: Use this checklist to assure a complete set-up of a KMX upgrade. Section explains each service code in more detail.. Turn on power to the machine and control. The power switch is at the back of the pendant.. Verify the latest software has been loaded into the KMX control. Software can be downloaded from our website.. Turn on features like glass scales, limit switches and electronic handwheels via service codes 0, 0, (8) and 0. Jog each axis. If you see a fault, you may need to reverse the direction the glass scales or sensors via service codes and. On PT (old style) axis knee mills, you may need to reverse the ballscrew encoder using service code. Use service code to verify scale vs motor encoder count directions. If you still see a fault during JOG mode only, please lower the value in service code 0. See section.. for further explanation.. If the motors are running the wrong direction, perform service code 9.. heck to make sure that the E-Stop button is functioning correctly and turns off power to the axis motors. On SWI machines make sure the spindle turns off as well. On retrofits we do not interface with the spindle.. heck and adjust gibs as required. 8. Perform Service ode, Feed Forward onstant. 9. Perform Service ode 00 in both directions for the X and Y and make sure the feedrate is at least 0 ipm. For PM machines, the feedrate on the Z- axis should be 80 ipm. Note code 00 on the Z axis does not work on axis knee mills. 0. Perform Service ode to automatically calculate the backlash for the X and Y-axis of glass scale machines. Perform Service ode to calibrate the X and Y-axis using a 0mm standard. If you do not have a precision standard, cut part and measure and enter a calibration factor in service code.. Perform Service ode 8 to enter backlash for the X and Y-axis of single feedback machines (i.e. motor encoder only).. heck for positional accuracy and repeatability on the X and Y-axis using programs SWI Test programs.pt and.pt respectively. Positioning and repeatability values should be less than or = to Only applicable to SWI personnel installing upgrade.. Perform Service ode and press Z to calibrate the Z-axis ram (PM machines and axis knee mill) using a mm or standard. If you do not have a precision standard, cut part and measure and enter a calibration factor in service code.

19 . Perform Service ode 8 to enter backlash for the Z-axis ram. Applies to axis systems only.. heck for positional accuracy and repeatability on the Z-axis using SWI test program.pt Positioning and repeatability values should be less than or = to If using a standard, the Z repeat program will need to be modified to use vs mm. Only applicable to SWI personnel installing upgrade.. Perform Service ode and quill softkey to calibrate the Z-axis quill ( axis knee mills) or press Z axis to calibrate the rd axis on axis knee mills using a mm or standard. If you do not have a precision standard, cut part and measure and enter a calibration factor in service code. 8. heck that all other options that came with the upgrade are installed, functioning or adjusted properly. They included EHW s and limit switches. 9. If the upgrade came with an auxiliary function option or already had an auxiliary function option, then use accessory key on pendant and make sure the coolant pump and/or solenoid for the mister fires. The accessory key should be in the ON position to test coolant pump or solenoid. The control should be in RO mode. Make sure air is hooked up to the machine during the test. If the machine has a separate coolant pump switch mounted to the pendant, then turn this on and off to test. 0. Perform service code 0 and enter machine serial number. The pendant serial number should be set at the factory.

20 .0 Service odes The following is a list of service codes used on the KMX control system. The table below is a quick summary of the service codes. More detailed information can be found below.. Machine Set-Up Service odes ode escription omment Hysterisis Measures the backlash between motor encoders and glass scales. Feed Forward onstant Measures the friction characteristic of the machine. 9 Axis onfiguration It allows the user to set the positive direction for each axis. Axis alibration Using Offset This is a scale factor (one per axis) that is defined as the length of the part programmed divided by the physical dimension of the actual part measured. It is less than for a part that was cut too big and greater than for a part that was cut too small. alibration Mode Use to calibrate the KMX control with a precision standard 8 Backlash alibration onstant 0 Set Jog Acceleration Percentage Use to load backlash compensation for each axis. Not required on TRAK Sensor or Glass scale machines Used to adjust the jog speed to adjust for a compatibility issue with some older servo s (p/n 0-XX) 0 Toggle X Sensor/Glass Scale Turn on or off On or Off 0 Toggle Y Sensor/Glass Scale Turn on or off On or Off Toggle Limit Switches On or Turns limit switches on or off Off Reverse Y Position Sensor Reverse the direction of sensor or glass scale Reverse X Position Sensor Reverse the direction of the sensor or glass scale 8 Selects or -input type limit switch Switch between or input limit switches. All upgrades will have input limit switches. 0 Turn EHW On or Off Turns the EHW option on or off since EHW are optional. 0 Set Pendant and Machine Serial Numbers Service code to record pendant and machine serial numbers. A warning will be given to user until this requirement is met.

21 . Machine Set-Up Service odes Further Explained The following codes are used primarily when setting up a new machine. To get to any of these codes go to Setup mode and press the Service ode button, press B and enter the code you wish to view... ode : Hysteresis Note: This code is use only for systems with Sensors or Glass Scales on the table and saddle. The ode service routine checks the readings of the motor encoder against the sensor encoder. It is a measurement of how much motor motion is necessary to create table or saddle motion. This test helps us to look at two things: Play: How much backlash must be taken up when motion is reversed. Friction: How much the mechanical components must be "torqued up" in order to break the friction and create motion. The ode procedure is very useful and will help in diagnosing all types of motion and performance problems. Explanation:. Position the table and saddle in the center of travel. Note: You will lose your RO position reference.. Go into the Service odes and input ode.. The system will run the checking routine automatically and then display the values in the position readout. As an overall measure of the system hysteresis, we are looking for the X and Y values to be less than.00". A value greater than this indicates a problem with either excessive friction or play that may affect the finish or accuracy of machined parts... ode : Feed Forward onstant The ode procedure helps the control learn the friction characteristics of the machine by sending a graduated series of motor signals and observing the results. The process takes 0 to seconds to run. It is both a diagnostic routine that displays values, and a routine that sets the parameters of the control for the particular machine. The ode is used for diagnosing and resolving: Problems with machine motion. Machined parts come out bad especially poor finish. Note: ode routine will set the parameters for the particular machine and its particular situation. If the machine changes its friction characteristic, the Feed Forward onstant should change too, or the system will not servo properly. Whenever gibs are adjusted or a heavy workpiece has been added to the table, you should run a ode. When the heavy workpiece is removed, ode should be run again.

22 . Position the table and addle in the center of travel. Note: You will lose your RO position reference.. Go into the Service odes and input the ode.. Press Auto. The system will run the routine automatically and then display values on the position readout. Explanation: Typical values should be between 8.08 and. are considered normal for each axis. Higher values indicate excessive friction in the system. Lower values indicate a loose system and may mean a gib adjustment is necessary. Value 8.08 means the friction is a factor of 8 in one direction, and 8 in the other direction. The values should be within or of each other in both directions. A value of 8.0 would still be considered normal... ode 9: Set Positive Motor Encoder irection This procedure sets the Plus and Minus motion for the Motor encoders. It may be necessary to perform this procedure after a new installation or after installing a new omputer Module. STEPS:. enter the table and saddle and position the quill about halfway down.. Go into Service odes and input ode 9.. Very carefully, move the table, the saddle and the quill in the positive direction, approximately inch for each axis. Positive motion is: X - table moves to the left (so the tool moves to the right relative to the workpiece) Y - saddle moves toward the front (so the tool moves up relative to the workpiece). Z the head moves up (PM machines) Z - the quill moves up. If you do not move correctly from the beginning, repeat the procedure.. Press IN SET to signal the procedure is complete. Note on axis PT (old style) knee mills, if the motor encoder and ballscrew encoder are counting backwards then you may need to run service code to reverse the ballscrew encoder... ode 00: Axis Open Loop Test ode 00 procedure is used to diagnose problems with the configuration of the system, the encoders and incoming A/ voltage. 8

23 IMPORTANT -- SAFETY NOTIE uring this procedure the designated axis will be given a command to move at maximum speed for second in the direction you choose. Avoid crashes by making sure the quill is out of the way and by starting with the table and saddle centered. MAKE SURE THAT NO ONE IS STANING IN THE WAY OF THE TABLE OR SALE! Note: You will lose the RO reference position. This procedure is to be run for each axis that is servo-driven, and for both the plus and minus direction for each axis.. enter the table and saddle and raise the head. Make sure the gib locks are released.. On the Pendant display, go into the Service odes and input the ode 00.. The conversation line will say: SELET AXIS. Input the axis. Either X, Y or Z.. In the conversation line it will say WHIH IRETION? PLUS. If you want to run in the plus direction, press IN SET. If you want to run in the minus direction, press +/-, then IN SET. In the conversation line it will say PRESS GO. Press Go after you are sure that the machine will not crash in the direction and axis that you have specified.. Afterward the screen will display values next to the RO position axes. The table below assumes machine has secondary feedback. Machines with motor encoders only will display the reading next to the axis in question.. Your input isplay ata displayed. X + X Motor encoder reading Y nothing (should be 0) Z Table encoder reading Feedrate the maximum feedrate attained Your input X Motor encoder reading X - Y nothing (should be 0) Z Table encoder reading Feedrate the maximum feedrate attained Your input X nothing (should be 0) Y + Y Motor encoder reading Z Table encoder reading Feedrate the maximum feedrate attained 9

24 Your input X nothing (should be 0) Y - Y Motor encoder reading Z Table encoder reading Feedrate the maximum feedrate attained Your input X nothing (should be 0) Z + Y nothing (should be 0) Z motor encoder reading Feedrate the maximum feedrate attained Your input X nothing (should be 0) Z - Y nothing (should be 0) Z motor encoder reading Feedrate the maximum feedrate attained Interpretation of the resulting values displayed: The values for the encoder displays should be in the range of.0000 to.0000 for the X and Y motor and.0000 and.0000 for the Z axis motors on bed mills. If the motor encoder and sensor or glass scale reading is not within this value, then the one that is out of specification may be the problem. If one of the encoders is not reading then it will need to be replaced. The feedrate should be a minimum of 0 ipm for the X and Y axis and 80 ipm for the Z axis of bed mills. If the feedrate is less than 0 or 80 ipm and inconsistent in both directions, check the incoming A voltage and mechanics of the drive train... ode : X, Y, Z and Quill alibration Using Part Measurements This service code can be used to calibrate each axis if you do not have a precision standard which is used when calibrating with service code. Service code allows you to apply a scale factor (one per axis) that is defined as the length of the part programmed divided by the physical dimension of the actual part measured. It is less than for a part that was cut too big and greater than for a part that was cut too small. The values are limited between.99 and.0. If the user enters a number outside that range, limit the number and prompt the user that the value was limited. An example of how a user might use this service code. This would be used if you did not have a precision standard like our FST s carry. The user could cut a square and then measure the length along the X axis. For example, let s say 0

25 the user measure.998. He would then take.0000/.998 and enter into service code for the X axis. This service code allows up to 8 digits to be entered after the decimal point. For your ram (Z axis on bed mill) or quill scale calibration, machine a reference plane and set your RO Z readout to 0. Use the RO to position the quill or ram down some number, for example Machine some material away from a corner so it will be easy to measure the difference between your reference plane and your new plane. To calculate your offset with a.0000 difference in position, measure the actual amount machined and compare it with For example, if your measurement showed the difference between the reference plane and the machined plane is 0.99, calculate the offset: Z calibration offset = RO actual = =.000 Once you have calculated your values, use Service ode to enter them... ode : X, Y, Z (Ram) and Quill alibration alibration is used teach the machine a known distance. We typically calibrate our machines over a 0 mm distance. There is no limit to how far you can calibrate the machine.. Set-up a gauge block or standard and indicate it parallel to the axis you are calibrating. Note: Put the display in Inch or mm to match your gage block. Recommended gage blocks are: X and Y -- 0mm or Z -- mm or. Set a indicator in the spindle and move it up to one side of the gage block or standard.. Go to setup mode, go to section B and press OE.. Select the axis you want to calibrate X, Y or Z. For the quill press the F key labeled QUILL.. Follow the instructions on the screen to complete calibration.

26 Figure.. alibration Set-Up.. ode 8: Input Backlash onstant ode 8 allows you to enter the backlash values for each axis. It displays the value after it enters. This code is only used on machines with motor encoders only...8 ode 0: Toggles X Sensor or Glass Scale On/Off This service code toggles the X sensor or glass scale on or off. It is used to configure the machine and also is a useful tool for troubleshooting...9 ode 0: Toggles Y Sensor or Glass Scale On/Off This service code toggles the Y sensor or glass scale on or off...0 ode : Toggles Limit Switch On/Off This service code turns on and off the limit switch option. By default they will be turned off. Once you turn on our limit switches, make sure to select if you have a input type limit switch or a input type. Old ProtoTRAK systems all came with input type limit switches... ode : Reverse Y Position Sensor irection This service code reverses the direction of the encoder. It may be needed if sensors or glass scales are mounted on different sides of the machine. If you turn on your TRAK Sensors or Glass scales and get an immediate axis fault, there is a good chance the table encoders are reading backwards to the motor encoders. Use this service code for Y and code for X to reverse their direction.

27 .. ode : Reverse X Position Sensor irection This service code reverses the direction of the encoder. It may be needed if sensors or glass scales are mounted on different sides of the machine... ode 8: Selects or -input type limit switch Older machines that used M, MX or AGE controls all came with input type limit switches. Please select input when upgrading to the KMX control... ode 0: Turn EHW On or Off This service code turns the Electronic Handwheel (EHW) option on or off. EHW s are optional... ode 0 Set Pendant and Machine Serial Numbers This service code allows us to keep track of pendants and machines by serial number. The values entered show up in our message logs and allow us to know what software is running on certain hardware. If you fail to enter a value for these serial numbers, the control will remind you to do so... ode : Reverse Quill Position Sensor irection This service code reverses the direction of the encoder. It may be needed if sensors or glass scales are mounted on different sides of the machine. It would also reverse a ballscrew encoder on an old style axis knee mill.

28 .. ode : Manual RO A manual diagnostic routine to check the motor encoder and table encoders: Turn the X hand wheel to display the encoder readings. This code will display the actual RO counts and the raw encoder counts before the calibration and backlash factors have been factors into the counts. It will also show the ballscrew encoder counts on old style axis knee mills...8 ode 0: Set Jog Acceleration Percentage This service code was added because we learned during some upgrades that some older servo s (p/n 0-XX) had different characteristics than our newer servos. These characteristics caused some servos to fault when trying to JOG an axis. The symptom does not appear in any other run modes nor does it happen when a user has an EHW option. The value chosen below we believe will work for most situations, but if it does not and you are still seeing a fault, the number should be lowered until the faulting goes away. The downside to a lower value is the acceleration of the motors will be slower in JOG mode. For newer servos, the value can be set to 00 and no problems should be noticed. It is engineering s opinion that most users will not notice any issues leaving the value at 0%.

29 .0 rawings 9- PENANT ARM KIT-TOP MOUNT-KMX UPGRAE 9- PENANT ARM KIT-SIE MOUNT-KMX RETROFIT 9- PENANT ARM KIT-TOP MOUNT-KMX RETROFIT 989 SYSTEM IAGRAM-KMX NEW MAHINES & UPGRAES 89 ELETRONI HANWHEEL KIT KNEE MILL X & Y AXIS

30 8 NOTIE: THIS ESIGN WAS ORIGINATE BY AN EMBOIES A ONFIENTIAL PROPRIETARY ESIGN OWNE BY SOUTHWESTERN INUSTRIES. IT IS ISLOSE IN ONFIENE FOR A SPEIFI PURPOSE AN THE REIPIENT HEREOF AGREES NOT TO MAKE ANY REPROUTION, ISLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN ONSENT OF SOUTHWESTERN INUSTRIES. SOUTHWESTERN INUSTRIES, IN. 0 ALL RIGHT RESERVE Orientation of Belleville Washers REF REVISIONS REV ESRIPTION EN ATE FT ENG A PROUTION RELEASE 0 09/0/ M B ITEM WAS: M-.0X0 B. // Sal M ITEM 9 WAS: 9K9 0.. LG X REF 0 9 REF X USB USB NETWORK X-MOTOR Y-MOTOR Z-SALE UMB UMB EURO E-STOP TEST PORT SHOWN FOR REFERENE ONLY PART OF EXISTING UNIT KMX PENANT TABLE GUAR Z-MOTOR A SPL EN BB PWR MAH I RSG UPGRAE-AUX SPL SW-BOX UPGRAE SW-BOX REF X REF A INLET GN Southwestern Industries Homestead Pl. Rancho ominguez, a. 900 SYSTEM S/N REF X X X B 0 REF REF X REF 0 B X Southwestern Industries Homestead Pl. Rancho ominguez, a. 900 X 8 X SYSTEM S/N A NOTES: (UNLESS OTHERWISE SPEIFIE). A FOR S/N SEE ES-. RILL HOLES USE # RILL BIT, FASTEN NAME PLATE (ITEM 0) WITH X /8 J RIVE SREWS (ITEM ). THREE AITIONAL ABLE TIES (ITEM ) ARE NOT SHOWN IN RAWING. 8 IMENSIONS ARE IN INHES E..X = ±.,.XX = ±.0,.XXX = ±.00, ANGLES.XX = ±0 0' FRATIONS = ±/8 FINISH = RMS REMOVE ALL SHARP EGES MASK ALL TAPPE HOLES IMENSIONING PER ASME Y. MATERIAL FINISH 9-STG APPROVALS ATE RAWN BY ENGINEER ENGINEER FE J 8.. SM 8.. THIR ANGLE PROJETION TITLE SIZE OE IENT. NO. WG NO. REV SALE: SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE RANHO OMINGUEZ, A PENANT ARM KIT-TOP MOUNT-KMX UPGRAE 9-08 SHEET OF

31 Parts List for Assembly P/N: 9- Printed //0 9- PENANT ARM KIT-TOP MOUNT-KMX UPGRAE Type Revision PL wg Size Product Status R Engineer M ate /0/0 Planner ode By omm ode Item P/N Title etail Qty UseAs Rev Stat Type Mfr 9- PENANT ARM ASSY-KMX EA A R PL 89 AP-PENANT () EA R WG 9 RAM SUPPORT MAHINE () EA A R PL 00 ABLE TIE MOUNT EA - R WG 9--LB LABEL-PENANT-KMX EA A R WG /X 80P PIN-OWEL-STL-PLAIN () EA R PS 0 /8-8X / B SREW-HEX H-STL-BO () EA R PS /-0X/8 B SREW-BHS-STL-BO EA R PS M-.0X B SREW-SHS-STL-BO EA A R PS 0 /8-8 Z NUT-NYLON LOK-JAM-STL-ZIN () EA R PS /8 0P WASHER-FLAT USS-STL-PLAIN () EA R PS 009- WASHER-BELLEVILLE SPRING LK-SERRATE. I x. O x.0 THK-/ or M EA R WG 8 M 0B WASHER-FLAT USS-STL-BO EA - R PS 9 99 WASHER-BELLEVILLE SPRING LK.0 I x.8 O x.08 THK () EA B R WG 9--O PENANT ARM ASSY-TOP MOUNT- KMX UPGRAE EA A R O SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE, RANHO OMINGUEZ, A Fax Page of

32 8 NOTIE: THIS ESIGN WAS ORIGINATE BY AN EMBOIES A ONFIENTIAL PROPRIETARY ESIGN OWNE BY SOUTHWESTERN INUSTRIES. IT IS ISLOSE IN ONFIENE FOR A SPEIFI PURPOSE AN THE REIPIENT HEREOF AGREES NOT TO MAKE ANY REPROUTION, ISLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN ONSENT OF SOUTHWESTERN INUSTRIES. SOUTHWESTERN INUSTRIES, IN. 0 ALL RIGHT RESERVE Orientation of Belleville Washers REVISIONS REV ESRIPTION EN ATE FT ENG A PROUTION RELEASE 0 09/0/ M B ITEM WAS: M-.0X0 B. // Sal M ITEM 9 WAS: 9K9 0.. LG X 0 9 X USB USB NETWORK KMX PENANT X-MOTOR Y-MOTOR Z-SALE EURO E-STOP UMB UMB TABLE GUAR MAH I Z-MOTOR A SPL EN TEST PORT UPGRAE-AUX X BB PWR A INLET GN RSG SPL SW-BOX UPGRAE SW-BOX Southwestern Industries Homestead Pl. Rancho ominguez, a. 900 X SYSTEM S/N X B X X 0 X B Southwestern Industries Homestead Pl. Rancho ominguez, a X SYSTEM S/N X 8 X A NOTES: (UNLESS OTHERWISE SPEIFIE). A FOR S/N SEE ES-. RILL HOLES USE # RILL BIT, FASTEN NAME PLATE (ITEM 0) WITH X /8 J RIVE SREWS (ITEM ). THREE AITIONAL ABLE TIES (ITEM ) ARE NOT SHOWN IN RAWING. 8 IMENSIONS ARE IN INHES E..X = ±.,.XX = ±.0,.XXX = ±.00, ANGLES.XX = ±0 0' FRATIONS = ±/8 FINISH = RMS REMOVE ALL SHARP EGES MASK ALL TAPPE HOLES IMENSIONING PER ASME Y. MATERIAL FINISH 9-STG RAWN BY ENGINEER HEKER FE APPROVALS J SM SM ATE 8.. THIR ANGLE PROJETION TITLE 8.. PENANT ARM KIT-SIE SIZE OE IENT. NO. WG NO. REV SALE: SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE RANHO OMINGUEZ, A MOUNT-KMX RETROFIT 9-08 : SHEET OF

33 Parts List for Assembly P/N: 9- Printed //0 9- PENANT ARM KIT-SIE MOUNT-KMX RETROFIT Type Revision PL wg Size Product KMX Status R Engineer M ate /0/0 Planner ode By J omm ode Item P/N Title etail Qty UseAs Rev Stat Type Mfr 9- PENANT ARM ASSY-KMX EA A R PL 89 AP-PENANT EA R WG 99 RAM SUPPORT-MAHINE EA R WG 00 ABLE TIE MOUNT EA - R WG 9--LB LABEL-PENANT-KMX EA A R WG 0 9 NAMEPLATE-SYSTEM S/N EA - R WG 98 ABLE TIE-PLASTI 8 IN LONG (TA) EA - R WG /X 80P PIN-OWEL-STL-PLAIN EA R PS X/8 J SREW-RIVE--SS EA A R PS 0 /8-8X / B SREW-HEX H-STL-BO EA R PS M8-.X B SREW-SHS-STL-BO EA R PS /-0 X /8 B SREW-BHS-STL-BO EA A R PS M-.0X B SREW-SHS-STL-BO EA A R PS 0 /8-8 Z NUT-NYLON LOK-JAM-STL-ZIN EA R PS /8 0P WASHER-FLAT USS-STL-PLAIN EA R PS 009- WASHER-BELLEVILLE SPRING LK-SERRATE. I x. O x.0 THK-/ or M EA R WG 8 M 0B WASHER-FLAT USS-STL-BO EA - R PS 9 99 WASHER-BELLEVILLE SPRING LK.0 I x.8 O x.08 THK EA B R WG 9--O PENANT ARM KIT-SIE MOUNT-KMX RETROFIT EA A R O SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE, RANHO OMINGUEZ, A Fax Page of

34 8 NOTIE: THIS ESIGN WAS ORIGINATE BY AN EMBOIES A ONFIENTIAL PROPRIETARY ESIGN OWNE BY SOUTHWESTERN INUSTRIES. IT IS ISLOSE IN ONFIENE FOR A SPEIFI PURPOSE AN THE REIPIENT HEREOF AGREES NOT TO MAKE ANY REPROUTION, ISLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN ONSENT OF SOUTHWESTERN INUSTRIES. SOUTHWESTERN INUSTRIES, IN. 0 ALL RIGHT RESERVE REVISIONS REV ESRIPTION EN ATE FT ENG A PROUTION RELEASE 0 09/0/ M B ITEM WAS: M-.0X0 B. // Sal M ITEM 9 WAS: 9K9 0.. LG Orientation of Belleville Washers X 0 9 X X-MOTOR Y-MOTOR USB USB Z-SALE UMB UMB EURO E-STOP NETWORK TEST PORT 0 KMX PENANT TABLE GUAR Z-MOTOR A SPL EN BB PWR MAH I RSG UPGRAE-AUX SPL SW-BOX UPGRAE SW-BOX X A INLET GN Southwestern Industries Homestead Pl. Rancho ominguez, a. 900 SYSTEM S/N B X X 0 X X X B 0 X Southwestern Industries Homestead Pl. Rancho ominguez, a. 900 X 8 X SYSTEM S/N A NOTES: (UNLESS OTHERWISE SPEIFIE). FOR S/N SEE ES-. A RILL HOLES USE # RILL BIT, FASTEN NAME PLATE (ITEM 0) WITH X /8 J RIVE SREWS (ITEM ). BOLT & WASHER OMBINATION MAY VARY EPENING ON THE UNIT BEING REVISE THREE AITIONAL ABLE TIES (ITEM ) ARE NOT BEING SHOWN ON RAWING. 8 IMENSIONS ARE IN INHES E..X = ±.,.XX = ±.0,.XXX = ±.00, ANGLES.XX = ±0 0' FRATIONS = ±/8 FINISH = RMS REMOVE ALL SHARP EGES MASK ALL TAPPE HOLES IMENSIONING PER ASME Y. MATERIAL FINISH 9-STG RAWN BY ENGINEER HEKER FE APPROVALS J SM SM ATE THIR ANGLE PROJETION TITLE SIZE OE IENT. NO. WG NO. REV SALE: SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE RANHO OMINGUEZ, A PENANT ARM KIT-TOP MOUNT-KMX RETROFIT 9-08 : SHEET OF

35 Parts List for Assembly P/N: 9- Printed //0 9- PENANT ARM KIT-TOP MOUNT-KMX RETROFIT Type Revision PL wg Size Product Status R Engineer M ate /0/0 Planner ode By omm ode Item P/N Title etail Qty UseAs Rev Stat Type Mfr 9- PENANT ARM ASSY-KMX EA A R PL 89 AP-PENANT EA R WG 9 RAM SUPPORT MAHINE EA A R PL 99 PLATE-LEVELING EA R WG 00 ABLE TIE MOUNT EA - R WG 9--LB LABEL-PENANT-KMX EA A R WG 0 9 NAMEPLATE-SYSTEM S/N EA - R WG 98 ABLE TIE-PLASTI 8 IN LONG (TA) EA - R WG /X 80P PIN-OWEL-STL-PLAIN EA R PS X/8 J SREW-RIVE--SS EA A R PS 0 /8-8X / B SREW-HEX H-STL-BO EA R PS /-0X P SREW-HEX H-STL-PLAIN EA R PS /-0X/ 0B SREW-SO SET-STL-BO-UP EA R PS /-0 X /8 B SREW-BHS-STL-BO EA A R PS M-.0X B SREW-SHS-STL-BO EA A R PS /-X P SREW-HEX H-STL-PLAIN EA R PS /8-X P SREW-HEX H-STL-PLAIN EA R PS M0-.X0 P SREW-HEX H-STL-PLAIN EA R PS 0 /8-8 Z NUT-NYLON LOK-JAM-STL-ZIN EA R PS /8 0P WASHER-FLAT USS-STL-PLAIN EA R PS / P WASHER-FLAT SAE-STL-PLAIN EA R PS SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE, RANHO OMINGUEZ, A Fax Page of

36 Parts List for Assembly P/N: 9- PENANT ARM KIT-TOP MOUNT-KMX RETROFIT 9- Rev Printed //0 Item P/N Title etail Qty UseAs Rev Stat Type Mfr 009- WASHER-BELLEVILLE SPRING LK-SERRATE. I x. O x.0 THK-/ or M EA R WG 8 M 0B WASHER-FLAT USS-STL-BO EA - R PS 9 99 WASHER-BELLEVILLE SPRING LK.0 I x.8 O x.08 THK EA B R WG 0 / 0P WASHER-FLAT USS-STL-PLAIN EA R PS M0 0P WASHER-FLAT USS-STL-PLAIN EA A R PS 9--O PENANT ARM KIT-TOP MOUNT-KMX RETROFIT EA A R O SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE, RANHO OMINGUEZ, A Fax Page of

37 8 NOTIE: THIS ESIGN WAS ORIGINATE BY AN EMBOIES A ONFIENTIAL PROPRIETARY ESIGN OWNE BY SOUTHWESTERN INUSTRIES. IT IS ISLOSE IN ONFIENE FOR A SPEIFI PURPOSE AN THE REIPIENT HEREOF AGREES NOT TO MAKE ANY REPROUTION, ISLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN ONSENT OF SOUTHWESTERN INUSTRIES. SOUTHWESTERN INUSTRIES, IN. 0 ALL RIGHT RESERVE PM/PM UPGRAE WITH ABLE BREAKOUT BOX 8- MONITORING BYPASS JUMPER REVISIONS REV ESRIPTION EN ATE FT A PROUTION RELEASE 8 0/8/ RM B () ELETE -0 08// A LG (B)(B) 8 WAS: 8 EXISTING ABLE. SHEET 09/9/ A LG TITLE:... NON SWI MAHINES; WAS:... BREAKOUT BOX. ENG LG USB USB NETWORK 0 EXISTING ABLE WHEN REPLAING ORER 08- (NO LONGER NEEE) X-MOTOR Z-SALE UMB UMB TEST PORT Y-MOTOR EURO E-STOP TABLE GUAR MAH I KMX PENANT Z-MOTOR A SPL EN UPGRAE-AUX 0-0 BB PWR RSG SPL SW-BOX UPGRAE SW-BOX } (NO LONGER NEEE) A INLET GN 9--LB Rev A TO KMX PENANT 9808 Y EHW (EXISTING ABLE) AUX. FUNTIONS FROM KMX PENANT AAPTER ABLES PM/B ONLY X EHW Y EHW X SENSOR Y SENSOR B 9808 X EHW UAL INPUT LIMIT SWITH X LIMIT SW Y LIMIT SW UMBILIAL Z LIMIT SW UMBILIAL X LIMIT Y LIMIT Z LIMIT 099- FW/REV SWITH B X SPEE SENSOR Y SPEE SENSOR Z SPEE SENSOR INEXER EURO SPINLE ENABLE/ OOLANT INPUT LIMIT SWITH UPGRAES USE THESE EXISTING ELETRIAL ABINET WITH RELAY MOULE 009 A INPUT POWER OOLANT NOTES: (UNLESS OTHERWISE SPEIFIE). A 8 POWER FUSE A GN LABEL P/N 0- REV NOT USE ON THIS UPGRAE. AUX FUNTIONS PART OF RELAY MOULE X & Y MOTORS REQUIRE MOTOR EXTENSION ABLE (0) TO REAH PENANT. ONNETORS NOT USE ONNETORS NOT USE ON USA MAHINES IMENSIONS ARE IN INHES E..X = ±.,.XX = ±.0,.XXX = ±.00, ANGLES.XX = ±0 0' FRATIONS = ±/8 FINISH = RMS REMOVE ALL SHARP EGES MASK ALL TAPPE HOLES IMENSIONING PER ASME Y. MATERIAL FINISH - - RAWN BY ENGINEER HEKER FE APPROVALS RM LG LG ATE 0// THIR ANGLE PROJETION SALE: SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE RANHO OMINGUEZ, A SYSTEM IAGRAM-KMX NEW MAHINES & UPGRAES SIZE OE IENT. NO. WG NO. REV SHEET OF

38 8 NOTIE: THIS ESIGN WAS ORIGINATE BY AN EMBOIES A ONFIENTIAL PROPRIETARY ESIGN OWNE BY SOUTHWESTERN INUSTRIES. IT IS ISLOSE IN ONFIENE FOR A SPEIFI PURPOSE AN THE REIPIENT HEREOF AGREES NOT TO MAKE ANY REPROUTION, ISLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN ONSENT OF SOUTHWESTERN INUSTRIES. SOUTHWESTERN INUSTRIES, IN. 0 ALL RIGHT RESERVE PM UPGRAE NO ABLE BREAKOUT BOX 8- MONITORING BYPASS JUMPER REVISIONS REV ESRIPTION EN ATE FT A PROUTION RELEASE 8 0/8/ RM B () ELETE -0 08// A LG (B)(B) 8 WAS: 8 EXISTING ABLE. SHEET 09/9/ A LG TITLE:... NON SWI MAHINES; WAS:... BREAKOUT BOX. ENG LG USB USB NETWORK 0 EXISTING ABLE WHEN REPLAING ORER 08- (NO LONGER NEEE) X-MOTOR Z-SALE UMB UMB TEST PORT Y-MOTOR EURO E-STOP TABLE GUAR MAH I KMX PENANT Z-MOTOR A SPL EN UPGRAE-AUX 0-0 BB PWR RSG SPL SW-BOX UPGRAE SW-BOX } (NO LONGER NEEE) A INLET GN 9--LB Rev A TO KMX PENANT 000 (EXISTING ABLE) AUX. FUNTIONS FROM KMX PENANT B FW/REV SWITH B X Y X-GLASS SALE Y-GLASS SALE EXISTING ELETRIAL ABINET WITH RELAY MOULE 009 A A NOTES: (UNLESS OTHERWISE SPEIFIE). X & Y MOTORS REQUIRE MOTOR EXTENSION ABLE (0) TO REAH PENANT. ONNETORS NOT USE 8 IMENSIONS ARE IN INHES E..X = ±.,.XX = ±.0,.XXX = ±.00, ANGLES.XX = ±0 0' FRATIONS = ±/8 FINISH = RMS REMOVE ALL SHARP EGES MASK ALL TAPPE HOLES IMENSIONING PER ASME Y. MATERIAL FINISH - - RAWN BY ENGINEER HEKER FE APPROVALS RM LG LG ATE 0// THIR ANGLE PROJETION SALE: SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE RANHO OMINGUEZ, A SYSTEM IAGRAM-KMX NEW MAHINES & UPGRAES SIZE OE IENT. NO. WG NO. REV SHEET OF

39 8 NOTIE: THIS ESIGN WAS ORIGINATE BY AN EMBOIES A ONFIENTIAL PROPRIETARY ESIGN OWNE BY SOUTHWESTERN INUSTRIES. IT IS ISLOSE IN ONFIENE FOR A SPEIFI PURPOSE AN THE REIPIENT HEREOF AGREES NOT TO MAKE ANY REPROUTION, ISLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN ONSENT OF SOUTHWESTERN INUSTRIES. SOUTHWESTERN INUSTRIES, IN. 0 ALL RIGHT RESERVE TRM,B/B UPGRAE AXIS & AXIS KNEE MILL UPGRAE WITH ABLE BREAKOUT BOX-SWI MAHINES REVISIONS REV ESRIPTION EN ATE FT A PROUTION RELEASE 8 0/8/ RM B () ELETE -0 08// A LG (B)(B) 8 WAS: 8 EXISTING ABLE. SHEET 09/9/ A LG TITLE:... NON SWI MAHINES; WAS:... BREAKOUT BOX. ENG LG 8 8- MONITORING BYPASS JUMPER 8-AMP FUSE USB USB NETWORK 8 -AMP X-MOTOR Z-SALE UMB UMB FUSE AUX # TEST PORT AUX # Y-MOTOR EURO E-STOP KMX PENANT VOLTS TABLE GUAR MAH I Z-MOTOR A SPL EN UPGRAE-AUX A IN BB PWR A INLET GN RSG SPL SW-BOX UPGRAE SW-BOX 9--LB Rev A 08 POWER ABLE OMPUTER LUBE PUMP 9808 Y EHW AAPTER ABLES PM/B ONLY X EHW Y EHW X SENSOR Y SENSOR E-STOP B 9808 X EHW UAL INPUT LIMIT SWITH X LIMIT SW Y LIMIT SW Z LIMIT SW X SPEE SENSOR UMBILIAL UMBILIAL X LIMIT Y LIMIT Z LIMIT INPUT LIMIT SWITH UPGRAES USE THESE 099- FW/REV SWITH SPINLE ONTROL B Y SPEE SENSOR NOTES: (UNLESS OTHERWISE SPEIFIE). A Z SPEE SENSOR INPUT POWER OOLANT INEXER EURO SPINLE ENABLE/ OOLANT 98 Z+ X & Y MOTORS REQUIRE MOTOR EXTENSION ABLE (0) TO REAH PENANT. ONNETORS NOT USE ONNETORS NOT USE ON USA MAHINES USE ON AXIS KNEE MILL WITH Z ELETRONI HANWHEEL 8 PT STYLE AXIS KNEE MILL BALLSREW ENOER PLUGS HERE A POWER FUSE A GN LABEL P/N 0- REV 98 Z- 9 ABLE 8- ONLY NEEE IF USTOMER ORERS AUX FUNTION OPTION IMENSIONS ARE IN INHES APPROVALS E..X = ±.,.XX = ±.0,.XXX = ±.00, ANGLES.XX = ±0 0' RAWN BY FRATIONS = ±/8 FINISH = RMS ENGINEER REMOVE ALL SHARP EGES MASK ALL TAPPE HOLES HEKER IMENSIONING PER ASME Y. MATERIAL FE FINISH - - RM LG LG ATE 0// THIR ANGLE PROJETION SALE: SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE RANHO OMINGUEZ, A SYSTEM IAGRAM-KMX NEW MAHINES & UPGRAES SIZE OE IENT. NO. WG NO. REV SHEET OF

40 8 NOTIE: THIS ESIGN WAS ORIGINATE BY AN EMBOIES A ONFIENTIAL PROPRIETARY ESIGN OWNE BY SOUTHWESTERN INUSTRIES. IT IS ISLOSE IN ONFIENE FOR A SPEIFI PURPOSE AN THE REIPIENT HEREOF AGREES NOT TO MAKE ANY REPROUTION, ISLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN ONSENT OF SOUTHWESTERN INUSTRIES. SOUTHWESTERN INUSTRIES, IN. 0 ALL RIGHT RESERVE TRM,B UPGRAE AXIS & AXIS KNEE MILL UPGRAE NO ABLE BREAKOUT BOX-SWI MAHINES REVISIONS REV ESRIPTION EN ATE FT A PROUTION RELEASE 8 0/8/ RM B () ELETE -0 08// A LG (B)(B) 8 WAS: 8 EXISTING ABLE. SHEET 09/9/ A LG TITLE:... NON SWI MAHINES; WAS:... BREAKOUT BOX. ENG LG 8 USB USB 8- MONITORING BYPASS JUMPER NETWORK 8 8-AMP FUSE X-MOTOR Z-SALE UMB UMB -AMP TEST PORT FUSE AUX # Y-MOTOR Z-MOTOR BB PWR EURO E-STOP TABLE GUAR MAH I A SPL EN RSG A INLET GN KMX PENANT UPGRAE-AUX SPL SW-BOX UPGRAE SW-BOX 9--LB Rev A POWER ABLE Z+ Z- VOLTS A IN AUX # OMPUTER LUBE PUMP 8 E-STOP B EXISTING PART FW/REV SWITH SPINLE ONTROL B X Y X-GLASS SALE Y-GLASS SALE A NOTES: (UNLESS OTHERWISE SPEIFIE). ON B, X & Y MOTORS REQUIRE MOTOR EXTENSION ABLE (0) TO REAH PENANT. A ONNETORS NOT USE USE ON AXIZ KNE MILL WITH Z ELETRONI HANWHEEL 8 PT STYLE AXIS KNEE MILL BALLSREW ENOER PLUGS HERE 8 IMENSIONS ARE IN INHES E..X = ±.,.XX = ±.0,.XXX = ±.00, ANGLES.XX = ±0 0' FRATIONS = ±/8 FINISH = RMS REMOVE ALL SHARP EGES MASK ALL TAPPE HOLES IMENSIONING PER ASME Y. MATERIAL FINISH - - RAWN BY ENGINEER HEKER FE APPROVALS RM LG LG ATE 0// THIR ANGLE PROJETION SALE: SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE RANHO OMINGUEZ, A SYSTEM IAGRAM-KMX NEW MAHINES & UPGRAES SIZE OE IENT. NO. WG NO. REV SHEET OF

41 8 NOTIE: THIS ESIGN WAS ORIGINATE BY AN EMBOIES A ONFIENTIAL PROPRIETARY ESIGN OWNE BY SOUTHWESTERN INUSTRIES. IT IS ISLOSE IN ONFIENE FOR A SPEIFI PURPOSE AN THE REIPIENT HEREOF AGREES NOT TO MAKE ANY REPROUTION, ISLOSURE OR OTHER USE OF THIS INFORMATION WITHOUT THE WRITTEN ONSENT OF SOUTHWESTERN INUSTRIES. SOUTHWESTERN INUSTRIES, IN. 0 ALL RIGHT RESERVE KMX AXIS RETRO OR UPGRAE NO ABLE BREAKOUT BOX-NON SWI MAHINES KMX AXIS RETRO OR UPGRAE NO ABLE BREAKOUT BOX-NON SWI MAHINES REVISIONS REV ESRIPTION EN ATE FT A PROUTION RELEASE 8 0/8/ RM B () ELETE -0 08// A LG (B)(B) 8 WAS: 8 EXISTING ABLE. SHEET 09/9/ A LG TITLE:... NON SWI MAHINES; WAS:... BREAKOUT BOX. ENG LG 8 8 USB USB NETWORK 98 X-MOTOR Z-SALE UMB UMB Z+ TEST PORT Z- Y-MOTOR EURO E-STOP Z-MOTOR TABLE GUAR A SPL EN MAH I KMX PENANT UPGRAE-AUX 8- MONITORING BYPASS JUMPER B BB PWR A INLET GN RSG SPL SW-BOX UPGRAE SW-BOX B 9--LB Rev A 08 PLUG INTO WALL OUTLET 980 A NOTES: (UNLESS OTHERWISE SPEIFIE). ONNETORS NOT USE A USE ON AXIS KNEE MILL WITH Z ELETRONI HANWHEEL X Y ABLE NEEE IF USER ORERS LASS SALE OPTION AN NO ABLE BREAKOUT BOX ELETRIAL BOX AN FW/REV SWITH PART OF MAHINE AN NOT PROVIE BY SWI 8 PT STYLE AXIS KNEE MILL BALLSREW ENOER PLUGS HERE 8 X-GLASS SALE Y-GLASS SALE IMENSIONS ARE IN INHES E..X = ±.,.XX = ±.0,.XXX = ±.00, ANGLES.XX = ±0 0' FRATIONS = ±/8 FINISH = RMS REMOVE ALL SHARP EGES MASK ALL TAPPE HOLES IMENSIONING PER ASME Y. MATERIAL FINISH - - RAWN BY ENGINEER HEKER FE APPROVALS RM LG LG ATE 0// THIR ANGLE PROJETION SALE: SOUTHWESTERN INUSTRIES, IN. HOMESTEA PLAE RANHO OMINGUEZ, A SYSTEM IAGRAM-KMX NEW MAHINES & UPGRAES SIZE OE IENT. NO. WG NO. REV SHEET OF