72 Heavy Duty Dual Trim Deck Parts Manual

Transcription

1 2 Heavy Duty Dual Trim Deck Parts Manual Hustler Turf Equipment P.O. Box 000 Hesston, Kansas Rev 8/0

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3 Table of Contents Chapter General Information Chapter 2 Contents Deck Assembly (920, 922, 92 & 92) Deck Subassembly (920, 922, 92 & 92) Deck Assembly (9208 & 92) Deck Subassembly (9208 & 92) Idler Assemblies Deflector Assembly Spindle Assembly Chapter Contents Gauge Arm Assembly Chapter Contents Gearbox Breakdown - 28 (Agrigear) Gearbox Breakdown (IBT) Gearbox Breakdown - (Agrigear) Chapter Contents Decal Group - All Decks Index i /0

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5 Chapter General Information This manual cover 2" Heavy-Duty Dual Trim Deck models: 920, 9208 (02D), 922, 92, (00) 92 & 92 Frequently Ordered Parts PART DESCRIPTON 028 2" Deck Dual Drive Belt Service Literature PART DESCRIPTION 022 HDDT Deck Owner s Manual 0 HDDT Deck Assembly Instruction Note: When ordering parts, you must use the service part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative. Note: Parts painted blue are no longer available. Note: Items sold in bulk such as seals and hoses are sold by the foot. Using this manual Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machines as deemed necessary, without notification. If a Change has been made to your machine which is not reflected in this parts manual see your Hustler dealer for current information and parts /0 -

6 Hardware Description Codes & Abbreviations ABBREVIATION DESCRIPTION CB CE CP CS CW FDRW FW HX ID LW MB MS NT OD SC SH SB SS Carriage Bolt Clevis Pin Cotter Pin Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Inside Diameter Lock Washer Machine Bushing Machine Screw Nut Outside Diameter Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screw to these values unless a different torque is shown in the Notes section nest to the fastener. SIZE FT-LBS NM SIZE FT-LBS NM M..2 2 M M M M M M M M M2 0 Lubricate all grease zerks /0

7 Chapter 2 Contents Deck Assembly (920, 922, 92 & 92) Deck Subassembly (920, 922, 92 & 92) Deck Assembly (9208 & 92) Deck Subassembly (9208 & 92) Idler Assemblies Deflector Assembly Spindle Assembly /0 2-

8 Deck Assembly (920, 922, 92 & 92) " HDDT DECK SUBASSEMBLY /0

9 Deck Assembly (920, 922, 92 & 92) INDEX SERVICE PART MFG. PART QTY. DESCRIPTION R/H DECK COVER ASSEMBLY L/H DECK COVER ASSEMBLY CS.2-20 X.00 HX G ZN LW.20 MEDIUM SPRING ZN FW.20 X.0 X.00 SAE ZN CS.- X.2 HX G ZN FW.0 X.00 X.08 ZN R/H REAR DISCHARGE PANEL # R/H REAR DISCHARGE PANEL # R/H REAR DISCHARGE PANEL # 0 0 L/H REAR DISCHARGE PANEL # L/H REAR DISCHARGE PANEL # L/H REAR DISCHARGE PANEL # CS.2-20 X.2 HX G ZN FW.28 X.0 X.00 ZN NT.2-20 HX FL LK ZN R/H MOUNT ANGLE FLAP NT HX NL ZN SPRING CLIP CP.8 X.00 LG HML ZN TENSION SPRING TIE DOWN BRACKET CS.0- X.00 HX G ZN FW.0 X.0 X.09 SAE ZN LW.0 MEDIUM SPRING ZN NT.0- HX G ZN GAUGE ARM ASSEMBLY (SEE -2 FOR BREAKDOWN) L/H REAR DISCHARGE PANEL # R/H REAR DISCHARGE PANEL #2 NOTES:. These items along with 99 (Owners Manual Pagage) and Bolt Sack Assembly 200, are placed in 02 (Propex Bag), not assembled to deck. 2. Knock-out to removed only when 2" tires are installed on tractor.. Used on 920, 922, and 92.. Used on 92.. Used on 920, 922, and /0 2-

10 Deck Subassembly (920, 922, 92 & 92) B 22 2 A /0

11 Deck Subassembly (920, 922, 92 & 92) INDEX SERVICE PART MFG.PART QTY " HDDT DECK DUAL DRIVE BELT 2" CS.0-20 X.0 HX G ZN LW.0 MEDIUM SPRING ZN FW.0 X.0 X.80 ZN KEY / X / X / DOUBLE DRIVE PULLEY CS.0- X.00 HX G ZN DESCRIPTION SPINDLE HOUSING ASSEMBLY (SEE 2- ) KEY.2 X.2 X BLADE SADDLE " BLADE (CLOCKWISE) " BLADE (COUNTER CLOCKWISE) CW. X 2.20 X.20 ZN CS.0-20 X.0 HX G ZN CS.0- X.2 FULL TD G ZN MB.0 X.80 X.00 ZN NT.0- HX G ZN GEARBOX MOUNT NT.- HX G ZN FW.0 X.20 X.0/.0 SAE ZN CS.- X.20 HX G ZN CS.0- X.0 HX G ZN WOODRUFF KEY 2 28 GEARBOX (92 & 922 AFTER S/N 82) N/A GEARBOX (920 & 92) DOUBLE DRIVE PULLEY SS.- X.00 SQ-HD ZN NT.- HX JAM G ZN CB.0- X.0 FULL ZN FW.0 X.0 X.09 SAE ZN ADJUSTING ARM STRINGER SIDE COVER CS.2-20 X.2 HX G ZN LW.20 MEDIUM SPRING ZN FW.28 X.0 X.00 ZN NT.2-20 HX G ZN CS.2-8 X.0 HX G ZN FW. X.80 X.08 ZN DECK CHAIN BELTING NT.2-8 HX UNT ZN CHAIN ROD GAUGE ARM MOUNT CS.0- X.20 HX G ZN. Torque to - Ft. Lbs. NOTES: 2. Spindle assemblies A & B get 89 blade (counter-clockwise rotation). Spindle assembly C gets 8 blade (clockwise rotation) /0 2-

12 Deck Assembly (9208 & 92) " HDDT DECK SUBASSEMBLY /0

13 Deck Assembly (9208 & 92) INDEX SERVICE PART NO MFG. PART QTY. DESCRIPTION R/H DECK COVER ASSEMBLY L/H DECK COVER ASSEMBLY CS.2-20 X.00 HX G ZN LW.20 MEDIUM SPRING ZN FW.20 X.0 X.00 SAE ZN CS.- X.2 HX G ZN FW.0 X.00 X.08 ZN R/H REAR DISCHARGE PANEL L/H REAR DISCHARGE PANEL CS.2-20 X.2 HX G ZN FW.28 X.0 X.00 ZN NT.2-20 HX G ZN DRIVE SHAFT COVER CS.- X.0 HX G ZN LW. MEDIUM SPRING ZN PIVOT ROD BRACKET (00 ONLY) CS.2-8 X.0 HX G ZN (00 ONLY) LW.2 MEDIUM SPRING ZN (00 ONLY) FW. X.0 X.00 ZN (00 ONLY) TENSION SPRING (02D ONLY) TIE DOWN BRACKET CS.0- X.00 HX G ZN FW.0 X.0 X.09 SAE ZN LW.0 MEDIUM SPRING ZN NT.0- HX G ZN GAUGE ARM ASSEMBLY (SEE -2 FOR BREAKDOWN) NOTES: /0 2-

14 Deck Subassembly (9208 & 92) /0

15 Deck Subassembly (9208 & 92) INDEX SERVICE PART MFG. PART QTY " HDDT DECK (00) DUAL DRIVE BELT 2" DESCRIPTION CS.0-20 X.0 HX G ZN LW.0 MEDIUM SPRING ZN FW.0 X.0 X.80 ZN SPACER KEY / X / X / PULLEY CS.0- X.00 HX G ZN SPINDLE HOUSING ASSEMBLY SEE KEY.2 X.2 X BLADE SADDLE " BLADE DOUBLE EDGE DRIVE PULLEY CS.0- X.20 FULL TD G ZN MB.0 X.80 X.00 ZN NT.0- HX G ZN GEARBOX MOUNT NT.- HX G ZN FW.0 X.20 X.0/.0 SAE ZN CS.- X.20 HX G ZN GEARBOX WOODRUFF KEY CS.0- X.0 HX G ZN DOUBLE DRIVE PULLEY SS.- X.00 SQ-HD ZN NT.- HX JAM G ZN CB.0- X.0 FULL ZN FW.0 X.0 X.09 SAE ZN ADJUSTING ARM STRINGER SIDE COVER CS.2-20 X.2 HX G ZN LW.20 MEDIUM SPRING ZN FW.28 X.0 X.00 ZN NT.2-20 HX G ZN CS.2-8 X.0 HX G ZN (00 ONLY) FW. X.80 X.08 ZN (00 ONLY) DECK CHAIN BELTING (00 ONLY) NT.2-8 HX UNT ZN (00 ONLY) CHAIN ROD GAUGE ARM MOUNT CS.0- X.20 HX G ZN KEY / SQ X.2 LONG. Torque to - Ft. Lbs. NOTES: /0 2-9

16 Idler Assemblies /0

17 Idler Assemblies INDEX SERVICE PART MFG. PART QTY. DESCRIPTION NT.0- HX G ZN CW.0 X.0 X.00 PN 2 2 IDLER PULLEY A/R MB.0 X.80 X.00 ZN SPACER BEARING DISC 2 2 TOP IDLER MOUNT BRACKET BOTTOM IDLER MOUNT BRACKET BEARING DISC IDLER PULLEY MOUNT CS.2-8 X.0 HX G ZN LW.2 MEDIUM SPRING ZN NT.2-8 HX G ZN CS.0- X 2.00 G ZN LW.0 MEDIUM SPRING ZN 0 0 SPRING BRACKET IDLER SPRING IDLER CHAIN CP.8 X.00 LG HML ZN CS.2-20 X.2 HX G ZN NT.2-20 HX G ZN. Tighten to 0 In. Lbs. NOTES: 2. Spring to be stretched to.00"±.0" for belt tension /0 2-

18 Deflector Assembly 8 00 TOOLBAR 9 2 INDEX SERVICE PART MFG. PART QTY. DESCRIPTION CS.- X.2 HX G ZN REAR DEFLECTOR STIFFENER DECK DEFLECTOR FW.0 X.20 X.20 HRD ZN NT.- HX G ZN CS.- X.0 HX G ZN LW. MEDIUM SPRING ZN SUPPORT STIFFENER NOTES: /0

19 Spindle Assembly INDEX SERVICE PART MFG. PART QTY. DESCRIPTION BEARING SPINDLE SHAFT SPINDLE HOUSING GREASE ZERK NOTES: /0 2-

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21 Chapter Contents Gauge Arm Assembly /0 -

22 Gauge Arm Assembly /0

23 Gauge Arm Assembly INDEX SERVICE PART MFG. PART QTY CS.0- X.00 HX G ZN LW.0 MEDIUM SPRING ZN DESCRIPTION 2 2 FW.0 X 2.0 X.8 SPL ZN MB.00 X.0 X.09 PN BEARING SPACER GAUGE WHEEL ARM GAUGE WHEEL FORK OIL SEAL BEARING BEARING CUP GAUGE WHEEL X VALVE STEM TIRE X X MACHINE BUSHING NT.- HXSL PN CP.2 X.20 LG HML ZN DUST CUP SS.2-20 X.20 SH BO GAUGE WHEEL ARM HANDLE HANDLE PIN LOCK LINKAGE LINKAGE PIN CP.8 X.00 LG HML ZN CW.0 X.0 X.00 PN LOCK PIN TIRE & WHEEL ASSEMBLY (INCLUDES ITEMS -) NOTES:. Included in 080 painted assembly. 2. Use two washers in front of lock linkage as spares /0 -

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25 Chapter Contents Gearbox Breakdown Gearbox Breakdown Gearbox Breakdown /0 -

26 Gearbox Breakdown - 28 (Agrigear) /0

27 Gearbox Breakdown - 28 (Agrigear) INDEX SERVICE PART MFG. PART QTY. DESCRIPTION 00 N/A 8 CS.2-8 X.8 HX G BO 2 00 N/A RELIEF VALVE 0 N/A REDUCER BUSHING 02 N/A BEARING CAP 00 N/A BEARING CAP SHIM 008 N/A BEARING CUP 0 N/A BEARING CONE 8 09 N/A GEAR (2 TEETH) 9 0 N/A WOODRUFF KEY 0 0 N/A GEAR SHAFT 0 N/A GEAR SHAFT SPACER 2 02 N/A 2 SEAL 0 N/A CASE 0 N/A 2 PIPE PLUG 0 N/A 2 SEAL CAP SHIM 08 N/A SEAL CAP 099 N/A CS.2-20 X.0 HX G ZN 8 02 N/A CS 0-2 X.0 FT SH BO 9 0 N/A CARRIER SEAL CAP 20 0 N/A 2 SEAL CAP SHIM N/A LOCK NUT N/A LOCK WASHER 2 0 N/A PINION CARRIER 2 0 N/A PINION SHAFT (9TEETH) 2 02 N/A 2 CARRIER SHIM NOTES: /0 -

28 Gearbox Breakdown (IBT) /0

29 Gearbox Breakdown (IBT) INDEX SERVICE PART MFG. PART QTY. DESCRIPTION 0222 N/A 2 CS.2-8 X.0 HX PN 2 00 N/A PRESSURE RELIEF VENT N/A CLOSED END CAP 0 N/A A/R GASKET 090 N/A BEARING CUP 0899 N/A BEARING CONE 009 N/A 2 GEAR 8 02 N/A SNAP RING 9 00 N/A OUTPUT SHAFT 0 0 N/A 2 WOODRUFF KEY N/A CASE 2 N/A 2 PIPE PLUG N/A SIGHT GLASS N/A MOUNTING END CAP 08 N/A SEAL 0 N/A PINION NUT 000 N/A PINION HOUSING 8 00 N/A PINION SHAFT N/A SEAL NOTES: /0 -

30 Gearbox Breakdown - (Agrigear) /0

31 Gearbox Breakdown - (Agrigear) INDEX SERVICE PART MFG. PART QTY. DESCRIPTION 00 N/A 8 CS.2-8 X.8 HX G BO N/A 8 LW.2 MEDIUM SPRING ZN 00 N/A RELIEF VALVE 0 N/A PIPE REDUCER BUSHING 02 N/A BEARING CAP 00 N/A 2 BEARING CAP SHIM N/A BEARING CUP 8 0 N/A BEARING CONE 9 0 N/A GEAR SHAFT SPACER N/A GEAR SHAFT 0 N/A WOODRUFF KEY N/A SPIRAL BEVEL GEAR 29 TEETH 02 N/A 2 SEAL N/A CASE 0 N/A 2 PIPE PLUG 0 N/A 2 SEAL CAP SHIM.0 08 N/A SEAL CAP N/A CS.2-20 X.0 HX G ZN 9 02 N/A 2 CARRIER SHIM N/A PINION SHAFT TEETH 2 0 N/A PINION CARRIER N/A LOCK WASHER N/A LOCK NUT 2 0 N/A 2 SEAL CAP SHIM 2 0 N/A CARRIER SEAL CAP 2 02 N/A CS 0-2 X.0 FT SH BO NOTES: /0 -

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33 Chapter Contents Decal Group - All Decks /0 -

34 Decal Group - All Decks 9 A 0 A 8 2 VIEW A-A /0

35 Decal Group - All Decks INDEX SERVICE PART MFG. PART QTY. DESCRIPTION WHIRLING BLADES DECAL SERIAL PLATE 2 2 MADE IN U.S.A. COMBO DECAL STEP TREAD HDDT DEFLECTOR DECAL 0 0 MOWER DECK QUICK REF. DECAL BELT & PULLEY DECAL LOGO DECAL HDDT DECK DECAL PTO SHAFT DECAL PATENT PENDING DECAL NOTES:. Included in Decal Kit (20) /0 -

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37 Numerica Index Part No. Page No. Index Part Numbers , 2-, 2-, 2-9, , , 2-, 2-, 2-9, , 2-, , , 2-, 2-, , 2-, 2-, 2-9, 2-, , , , 2-, 2-, , 2-, , 2-, 2-9, , 2-, , , , , , , , - 0 -, - 0 -, , , - 0 -, , , , - 0 -, - 0 -, - 0 -, , , , - Part No. Page No. 0 2-, 2-9, -, -, , - 0 -, , , , , , , , , 2-9, , 2-, 2-, 2-9, , , , 2-, 2-, , , , , Part No. Page No , , , , , , , , , , , , /0 i-

38 Part No. Page No. Part No. Page No. Part No. Page No , , , , , 2-9, , , , 2-, , , , , , , , , , , , , 2- i /0