INSTALLATION INSTRUCTIONS

Transcription

1 Accessory Application Publication No. INSTALLATION INSTRUCTIONS CB RADIO P/N 08E83-MKC-A00 GL1800/D/DA Honda Dealer: Please give a copy of these instructions to your customer. MII Issue Date January 2018 PARTS LIST CB ANTENNA Sold separately (5) (6) (7) (9) (4) (3) (7) (8) (5) (12) (1) (11) (1) (6) (2) (3) (4) No. Description Qty (1) CB antenna 1 (2) CB antenna stay 1 (3) Wire tie (short) 2 (10) (4) 6 mm socket bolt (short) 2 (2) No. Description Qty (1) Installation Instructions URL 1 (2) CB main unit 1 (3) CB radio Owner s Manual 1 (4) FCC rule book 1 (5) CB radio sub harness 1 (6) CB unit cover 1 (7) 5 mm screw 7 (8) O-ring 1 (9) Wire tie (long) 2 (10) Clip 2 (11) Clamp 1 (12) 4 mm screw 1 (5) 6 mm socket bolt (long) 1 (6) Cushion 1 (7) Installation Instructions URL 1 TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Hex wrench (5 mm) Power drill Drill bit (14 mm) Hole saw (16 and 18 mm) Dish soap solution (Water:Dish soap / 100:1) Snips Ruler Scissors Isopropyl alcohol Shop towel Torque wrench 2018 American Honda Motor Co., Inc. - All Rights Reserved. 1 of MKC-A000

2 TORQUE CHART Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts. 2. Remove the left side cover as shown, and disconnect the battery negative (-) cable. Item N m kgf m Ibf ft 4 mm screw mm screw mm socket bolt INSTALLATION NOTE: Heat the bonding surfaces with a hair dryer if the ambient air temperature is below 70 F (21 C). The adhesive reaches full strength in 72 hours. Wait at least 24 hours before riding your motorcycle. Disconnect the negative (-) cable from the battery before installing this accessory. The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery. Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched. Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose. For installation of CB switch and CB PTT switch, refer to the installation instructions for the each accessory. BOLT WASHER LEFT SIDE COVER 3. Remove the right side cover in the same manner as the left side. 4. Remove the seat as shown. SEAT Disconnect the connector. 1. Open the left saddlebag lid as shown. Repeat on the right side. <Left side> LEFT SADDLEBAG LID 2 of 12

3 5. Remove the right and left passenger grips as shown. BOLT 7. Remove the USB cord as shown. Perform this step on GL1800DA only. WASHER RIGHT PASSENGER GRIP LEFT PASSENGER GRIP Remove the cable. USB CORD CABLE 6. Open the rear trunk lid as shown. If necessary, refer to the Owner s Manual and use the emergency trunk cable to open the rear trunk lid. 8. Remove the parts as shown. <GL1800DA> TRUNK HOLDER REAR TRUNK LID 9. Remove the trunk front lower panel as shown. TRUNK FRONT LOWER PANEL 3 of 12

4 10. Remove the parts as shown. Repeat on the left side. 13. Remove the clips as shown. Repeat on the right side. <Left side> 11. Remove the parts as shown. BOLT (Save) WASHER (Save) 14. Disconnect the connector and remove the center trunk lower cover as shown. 2-PIN WATERPROOF CONNECTOR (Black) 12. Remove the trunk right side cover as shown. Repeat on the left side. <Right side> CENTER TRUNK LOWER COVER TRUNK RIGHT SIDE COVER 4 of 12

5 15. Remove the rear fender as shown. 18. Remove the plugs as shown. PLUG (Save) BOOT Move. REAR FENDER Disconnect the connector. 16. Remove the saddlebag rear center cowl as shown. SADDLEBAG REAR CENTER COWL PLUG (Save) 19. Loosely install the wire tie as shown. <Right side> WIRE TIE (short) Loosely. 17. Remove the right saddlebag upper cover as shown. RIGHT SADDLEBAG UPPER COVER Disconnect the connector. 20. Clean the surface of the area shown with isopropyl alcohol. <Right saddlebag inside> 5 of 12 ISOPROPYL ALCOHOL

6 21. Attach the CB main unit as shown. 23. Install the clips with the 5 mm screws as shown. CB MAIN UNIT Remove the adhesive backing before attaching. 5 mm CB MAIN UNIT O-RING CB MAIN UNIT 22. Install the clips to the O-ring as shown. O-RING 24. Install the clamp as shown. CLAMP 4 mm 6 of 12

7 25. Remove the screws as shown. 28. Apply dish soap solution to the position shown. DISH SOAP SOLUTION Apply. GROMMET CB RADIO SUB HARNESS 26. Remove the 12P Black connector as shown. 29. Route the CB radio sub harness as shown. GROMMET Insert into the hole. 12-PIN WATERPROOF CONNECTOR (Black) 27. Route the CB radio sub harness as shown. CB RADIO SUB HARNESS Move the right saddlebag catch and route the CB radio sub harness as shown. CB RADIO SUB HARNESS RIGHT SADDLEBAG CATCH 7 of 12

8 30. Connect the CB radio sub harness as shown. 13-PIN CONNECTOR (Gray) 13-PIN CONNECTOR (White) CB RADIO SUB HARNESS 33. Drill a 14 mm hole at the two marked points of the right trunk side cover as shown. Remove the any burrs from the edge of the hole. MARKED POINT 3-PIN CONNECTOR (White) CB MAIN UNIT RIGHT TRUNK SIDE COVER 31. Install the right saddlebag upper cover in the reverse order of removal. 32. Drill a 16 mm hole at each marked point of the trunk inner box as shown. Remove the any burrs from the edge of the hole. POWER DRILL (14 mm BIT) 34. Drill an 18 mm hole at the marked point of the right trunk side cover as shown. Remove the any burrs from the edge of the hole. <Right side> POWER DRILL (16 mm HOLE SAW) MARKED POINT POWER DRILL (18 mm HOLE SAW) RIGHT TRUNK SIDE COVER MARKED POINT TRUNK INNER BOX 8 of 12

9 35. Clean the surface of the area shown with isopropyl alcohol. RIGHT TRUNK SIDE COVER 38. Attach the cut cushions as shown. RIGHT TRUNK SIDE COVER CUT CUSHION Remove the adhesive backing before attaching. ISOPROPYL ALCOHOL 36. Route the CB antenna cord as shown. RIGHT TRUNK SIDE COVER Align the cushion and CB antenna cord with the marked line. MARKED LINE CUT CUSHION MARKED LINE 37. Cut the cushion to the dimensions shown. 39. Route and secure the CB antenna cord, install the right trunk side cover in the reverse order of removal. <Right side> RIGHT TRUNK SIDE COVER 30 mm 30 mm CUSHION Not used. SCISSORS WIRE TIE (short) Secure the CB antenna cord to the motorcycle s harness. 9 of 12

10 40. Apply Dish soap solution to the position shown. 42. Install the CB antenna stay as shown. 6 mm SOCKET BOLT (short) CB ANTENNA STAY DISH SOAP SOLUTION Apply. 6 mm SOCKET BOLT (long) CB ANTENNA GROMMET 41. Route the CB antenna cord as shown. Install the CB antenna cord, then return the boot to the original position. GROMMET Insert in to the hole. BOOT Move. 43. Secure the harness boot with the clamp as shown. CLAMP HARNESS BOOT Connect the CB antenna cord as shown. 44. Install the right saddlebag catch in the reverse order of removal. Confirm that any wire harness is not caught or too tight. CB MAIN UNIT HARNESS 10 of 12

11 45. Install the CB unit cover as shown. Confirm that any wire harness is not caught or too tight. 47. Connect the CB radio sub harness as shown. Set the boot to the original position. CB RADIO SUB HARNESS MOTORCYCLE S HARNESS CB RADIO SUB HARNESS 5 mm 46. Move the boot and remove the dummy connector as shown. BOOT Move. CB UNIT COVER 3-PIN WATERPROOF CONNECTOR (Black) 48. Remove the dummy connector as shown. MOTORCYCLE S HARNESS 26-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save) 3-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save) 3-PIN WATERPROOF CONNECTOR (Black) 11 of 12

12 49. Connect the CB radio sub harness as shown. 26-PIN WATERPROOF CONNECTOR (Black) CB RADIO SUB HARNESS 50. Secure the CB radio sub harness with the wire tie as shown. CB RADIO SUB HARNESS WIRE TIE (long) Secure the CB radio sub harness to the motorcycle s harness. 51. Install the connector to the clip. 52. Install the motorcycle s parts in the reverse order of removal. Confirm that any wire harness is not caught or too tight. 53. Check the CB radio, headlight and the other lights for proper operation. 12 of 12