Field Replaceable Units List. Component's part number. Product type or model number. Serial number of the printer

Transcription

1 Appendix A Field Replaceable Units List This appendix provides a list of field replaceable units for the Phaser 600 Color Printer. Changes to Tektronix products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: Component's part number Product type or model number Serial number of the printer Serial numbering. Particular fields in the serial number indicate the modification level of the printer, the date of its manufacture and the sequence number of the printer produced on that day. The serial number is coded as follows: BYRxxxx B indicates the headquarter city of the manufacturing company, Beaverton. Y numerically indicates the last digit of the year of manufacture, ranging from 0 to 9 R indicates the revision level of the printer, ranging alpha-numerically from 0 to Z (the letters I and O are not used). xxxx alpha-numerically indicates the sequence of the printer among the printers produced, ranging from 000 to Service Manual A-

2 A Field Replaceable Units List Table A- FRU exterior parts list Figure A- parts Part number Serial number Effective Discontinued Quantity Name and description Adjustable Roll Holder End Piece Media Roll Support Holder (Left & Right) Cabinet: Roll End Cover (Left or Right) Cabinet: Left Side Cover Ink Loader (Ink Stick Cassette) Cabinet: Top Cover Assy. (including Hinge) Cabinet: Paper Guide/Cover Front Panel LCD Board and Bezel 8a Front Panel LCD Board Cabinet: Right Side Cover Casters Kit Roll Cover Spacer Pin Kit Cabinet: Roll Cover Output Bin A-2 Phaser 600 Color Printer

3 A 2 Figure A- The printer exterior FRUs Service Manual A-3

4 A FRU Replaceable Parts List Table A-2 FRU interior parts list Figure A-2 parts Part number A-4 Phaser 600 Color Printer Serial number Effective Discontinued Quantity Name and description Fuser Upper & Lower Assy Paper Exit Motor Assy. (w/pulley) Fuser Motor Assy. (w/pulley) Stripper Finger Assy Lower Roller/Guide Asembly Clamp (Bail) Roller Assy Left Paper Holder Assy X-Axis Motor Assy. (w/pulley) 9 Y-axis Drive Gear Assembly Y-Axis Motor Assy. (w/pulley) a b Print Head Stop (Left) Print Head Stop (Right) Left Junction Board Assy Ink Loader Motor Assembly Printhead Door Motor Ink Loader Circuit Board Drum Solenoid Kit (two solenoids) Drum Assy Paper Clamp Media Back Tension Blade Upper Media Guide Kit (3) Upper Roller Assy Top Cover Junction Board Head to Media Assy. & Stepper Motor Head Maintenance Cam Gear Head Maintenance Cam Motor Printhead Assy. 27a 27b 28a 28b Head-to-Media Assembly Bearing and Oil Pads Kit Printhead Hold-Down Screws Printhead Hold-down Brackets Head Mounting Bracket/Carriage Casting Head Carriage Bd Printhead Umbilical Cable Timing Fence (Dot Clock) & Spring X-Axis Steel Belt Assy Table A-2 FRU interior parts list Figure Part number Serial number Name and description A-2 parts Effective Discontinued Right Junction Board Assy X-Axis Return Pulley Waste Bin (Drawer) Waste Bin Lock Right Paper Holder Assy Drip Plate Rods Drip Plate Assy Air Filter Head Wiper PM Kit (Pkg. of 5) Purge System Assy. (Maintenance Station) Air Pump Assy Clamp Stop Fuser Carriage Shuttle 47a 47b 47c 47d 47e 47f Belt Kit Fuser drive belt Y-Motor (Idler) Belt Y-Drum Belt Ink Loader Belts (2) Head-to-Media Stepper Motor Belt Fuser Shuttle Belt Optical Sensor/ Interlock Switch Kit Fuser open switch INk Drop Sensor Ink Low Sensor Ink Origin Sensor Ink Loader Cover Closed Sensor Ink Loader Installed Sensor Top Cover Open Sensor Top Cover Latched Sesnor Skew Sensors Paper Input Senor Roll Media Sensor Printhead Left/right Edge Sensor Waste Bin Sensor Exit Sensor Clamp Home Sensor Clamp Ready Sensor Hardware Kit (4 Per Type Screws, 4 Per Type Standoffs, etc.) Heater Interconnect Board Quantity Spring Kit ( Per Type Spring) Hi-temp Cable Ties For Head Wiring

5 Figure A-2 Printer interior FRUs a b c d 7 a 47f e b FRU Replaceable Parts List A Service Manual A-5

6 A FRU Replaceable Parts List Table A-3 Electonics bay FRus Figure Part number Serial number Quantity Name and description A-2 parts Effective Discontinued Cooling Fan (Power Supply) Power Switch 3a 3b 3c 3d Fuse, 0 Amp, 250V,.3AG Fuse, 5 Amp, 250V 3AG Fuse Cap,r 20VAC System Fuse Cap, 250VAC System Print Engine Control Bd Power Supply Assembly (Auto-Universal) Power Supply Cable (0 Pin) Power Supply Cable (2 Pin) 8 8a A-6 Phaser 600 Color Printer.2 Gbyte Hard Drive Hard Drive DC Power Wiring Harness Card Cage with Wiring Harness 0a 0b PostScript ROM SIMM (flash) PostScript ROM SIMM (masked - avail mid-feb 997) a b Extended Features SIMM, Roman Extended Features SIMM, Kanji 2a 2b 2c 2d Ethernet Network Card, Ver 3.0 LocalTalk/Serial Network Card, Ver.0 Token Ring Network Card, Ver 3.0 Blank Cover Plate (no card installed) Blank Cover Plate Thumbscrews 3a 3b 3c Mbyte RAM SIMM 6 Mbyte RAM SIMM 32 Mbyte RAM SIMM Image Processor Board Head Voltage Adjust Access Cover Supplies and Accessories Table A-4 Supplies and Accessories Figure A-2 parts Part number Serial number Quantity Name and description Effective Discontinued Cleaning Kit (wet) Belt Tension Gauge Drum Alignment Fixture Ink Loader Position Fixture Fuser Position Fixture Clamp Position Fixture Top Cover Position Fixture Upper Fuser Roller Position # Fixture Lower Fuser Roller Position # Fixture Fuser Wheel/Pads/Fuser Cutter Assy Calibration Media, Head Sensors Media Roll Holder PC-based Diagnostics Diskette

7 Figure A-3 Printer electronics bay FRUs FRU Replaceable Parts List A Service Manual A-7

8 Field Replaceable Parts List for the Z600: Part Number Figure Exch. Used In New QTY Name & Description I/O Interface: A3-2 * All Ethernet Network Card, Option Z350FP A3-2 All LocalTalk/Serial Network Card, Option Z350FP3, A3-2 * All TokenRing Network Card, Option Z350FP All I/O Blank Plate (no card installed) All 2 Thumbscrews for Blank I/O Plate Memory: A3-3 * All 32 Mbyte RAM SIMM, Option Z0F A3-3 * All 6 Mbyte RAM SIMM, Option 4685F A3-3 * All 8 Mbyte RAM SIMM Image Processor: A3-4 * All Image Processor A3-0 All Flash ROM SIMM, "Brains of PXi Board" A3-0 All Masked ROM SIMM, "Brains of Pxi Board" (est. avail Feb '97) A3- All Extended Features SIMM (Roman) A3- All Extended Features SIMM (Kanji) A3-8 All.2 Gbyte Hard Drive A3-8 All Hard Drive DC Power Wiring Harness A3-9 All Card Cage with Wiring Harness Network Items: All Centronics Adapter 284-C Plug to 284-B Receptacle All Cable, Serial DB9F/DB9F, RS All Cable, Serial DB9F/DB25F, RS All Cable, SCSI., 2.5m 50-pin to 25-pin (SCSI- LD to Macintosh SCSI Cable) All Cable, Parallel w/ieee 284C and DB25M All Cable, SCSI II to 50-Pin SCSI, (Printer's SCSI port to CopyStation or hard disk) All Cable, SCSI- LD to SCSI-2 HD adapter, (converts low density SCSI connection to high density SCSI) All Adapter, Coaxial, BNC-T for Thin Net Figure references Field Service Manual (P/N ) Updated January 27, 997 by Carmine Serino Page

9 Part Number Figure Exch. Used In New QTY Name & Description PE Boards: A3-4 All Print Engine Controller Bd A3-5 All Head Voltage Adjust Access Cover Circuit Boards (Other): A4-34 All Right Junction Board A4-2 All Left Junction Board A4-5 All Ink Loader Circuit Board A4-22 All Top Cover Junction Board A4-30 All Head Carriage Board A4-49 All Heater Interconnect Board A2-8 All Front Panel LCD Board and Bezel A2-8 All Front Panel LCD Board Power Supply Items: A3-5 All Power Supply Assembly (Auto- Universal) A3-6 All Power Supply Cable (0 Pin) A3-7 All Power Supply Cable (20 Pin) A3-3 All Fuse, 0 Amp, 250V,.3AG A3-3 All Fuse, 5 Amp, 250V,.3AG A3-3 All Fuser Cap, 20VAC System A3-3 All Fuser Cap, 250VAC System Printhead A4-26 * All Printhead Assembly A4-a All Printhead Stop (Left) A4-b All Printhead Stop (Right) A4-27 All Head to Media Assembly A4-27 All Bearing and Oil Pads Kit A4-28 All Head Hold-Down Brackets & Screws A4-29 All Head Mounting Bracket/Carriage Casting A4-30 All Head Carriage Board A4-3 All Printhead Umbillical Cable A4-32 All Timing Fence (Dot Clock) & Spring A4-33 All X-Axis Steel Belt Assembly A4-36 All Waste Bin (Drawer) A4-37 All Waste Bin Lock A4-39 All Drip Plate Rods A4-40 All Drip Plate Assy All Hi-temp Cable Ties For Head Wiring Figure references Field Service Manual (P/N ) Updated January 27, 997 by Carmine Serino Page 2

10 Part Number Figure Exch. Used In New QTY Name & Description Printhead Maintenance A4-43 All Maintenance Station (Purge Assy) A4-44 All Air Pump Assy A4-42 All Head Wiper PM Kit (Pkg of 5) A4-25 All Head Maintenance Cam Motor A4-24 All Head Maintenance Cam Gear A4-4 All Air Filter Drum, Fuser, Rollers, Guides: A4-7 All Drum Assy A4-8 All Paper Clamp A4-9 All Media Back Tension Blade A4-20 All Upper Media Guide Kit (3) A4-2 All Upper Roller Assy A4-6 All Drum Solenoid Kit (2 solenoids) A4- All Fuser Upper & Lower Assy A4-4 All Stripper Finger Assy A4-5 All Lower Roller / Guide Assy A4-6 All Clamp (Bail) Roller Assy A4-7 All Left Paper Holder Assy A4-38 All Right Paper Holder Assy A4-45 All Clamp Stop A4-46 All Fuser Carriage Shuttle Sensors & Switchs: A3-2 All Power Switch A4- All Optical Sensor / Interlock Switch Kit Fuser Open Switch Ink Drop Sensor Ink Low Sensor Ink Origin Sensor Ink Loader Cover Closed Sensor Ink Loader Installed Sensor Top Cover Open Sensor Top Cover Latched Sensor Skew Sensors Paper Input Sensor Roll Media Sensor Printhead Left/Right Edge Sensor Waste Bin Sensor Exit Sensor Clamp Home Sensor Clamp Ready Sensor Figure references Field Service Manual (P/N ) Updated January 27, 997 by Carmine Serino Page 3

11 Part Number Figure Exch. Used In New QTY Name & Description Motors: A4-2 All Paper Exit Motor Assy ( w/pulley) A4-3 All Fuser Motor Assy (w/pulley) A4-8 All X-Axis Motor Assembly A4-35 All X-Axis Return Pulley A4-0 All Y-Axis Motor Assy (w/pulley) A4-9 All Y-Axis Drive Gear Assy A4-3 All Ink Loader Motor Assembly A4-4 All Printhead Door Motor A4-23 All Head to Media Assy & Stepper Motor A4-25 All Head Maintenance Cam Motor A4-24 All Head Maintenance Cam Gear System Fans: A3- All Power Supply Cooling Fan Exterior Parts: A2- All Adjustable Roll Holder End Piece A2-2 All Media Roll Support Holder (Left AND Right) A2-3 All Cabinet: Roll End Cover (Left OR Right) A2-4 All Cabinet: Left Side Cover A2-5 All Ink Loader (Ink Stick Cassette) A2-6 All Cabinet: Top Cover Assy. (Including Hinge) A2-7 All Cabinet: Paper Guide/Cover A2-8 All Front Panel LCD Board and Bezel A2-8 All Front Panel LCD Board A2-9 All Cabinet: Right Side Cover A2-0 All 2 Casters Kit A2- All Roll Cover Spacer Pin Kit A2-2 All Cabinet: Roll Cover A2-3 All Output Bin Figure references Field Service Manual (P/N ) Updated January 27, 997 by Carmine Serino Page 4

12 Part Number Figure Exch. Used In New QTY Name & Description Kits: A4-47 All Belt Kit Fuser Drive Belt Y-Motor (Idler) Belt Y-Drum Belt Ink Loader Belt (2) Head-to-Media Stepper Motor Belt Fuser Shuttle Belt A4- All Optical Sensor / Interlock Switch Kit Fuser Open Switch Ink Drop Sensor Ink Low Sensor Ink Origin Sensor Ink Loader Cover Closed Sensor Ink Loader Installed Sensor Top Cover Open Sensor Top Cover Latched Sensor Skew Sensors Paper Input Sensor Roll Media Sensor Printhead Left/Right Edge Sensor Waste Bin Sensor Exit Sensor Clamp Home Sensor Clamp Ready Sensor A4-42 All Head Wiper PM Kit (Pkg. of 5) All Hardware Kit (4 Screws Per Type, 4 Standoffs Per Type, etc.) All Spring Kit ( Spring Per Type) All Cleaning Kit (Wet) A2-0 All 2 Casters Kit A2- All Roll Cover Spacer Pin Kit Figure references Field Service Manual (P/N ) Updated January 27, 997 by Carmine Serino Page 5

13 Part Number Figure Exch. Used In New QTY Name & Description Service Tools: All Belt Tension Gauge All Belt Tension Gauge Shoe (Installed on Belt Tension Gauge To Minimize Slip) All Drum Alignment Fixture All Drum Alignment Fixture Storage Case All Ink Loader Postion Fixture All Fuser Position Fixture All Clamp Position Fixture All Top Cover Postion Fixture All Upper Fuser Roller Position # Fixture All Lower Fuser Roller Position # Fixture All Fuser Wheel/Pads/Fuser Cutter Assy All Calibration Media (Head Sensors) All Media Roll Holder All PC Based Diagnostics Diskette (Diags) All Cleaning Kit (Wet) All Test Pattern Generator All Magnetic Tip Screwdriver ins All Extension Tip All # Posidriv Tip All #2 Posidriv Tip All Tweezers All Hex Wrench Kit All Conductive Grease All Anti static Mat All Replacement cable ties Manuals: All User, Phaser 600, English All User, Phaser 600, French All User, Phaser 600, Italian All User, Phaser 600, German All User, Phaser 600, Spanish All Field Service Manual (FSM) All Quick Reference Guide, Phaser All Quick Start Installation, Phaser All PhaserShare Network Cards and Software System Administration User All PhaserShare Status Software User All PhaserMatch User Figure references Field Service Manual (P/N ) Updated January 27, 997 by Carmine Serino Page 6

14 Part Number Figure Exch. Used In New QTY Name & Description Software Drivers and Utilities All Phaser 600 Printer Software Diskettes (Drivers/Utilities) All Software CD-ROM, Phaser 600 Upgrade Kits (Ordered from Sales): 4685F6 6 Mbyte RAM SIMM Z0F32 32 Mbyte RAM SIMM Z600FX Extended Features SIMM for 22 additional fonts, Copystation support, Print Preview feature, and Reprint feature Z600FJ Extended Features SIMM for Kanji fonts, Copystation support, Print Preview feature, and Reprint feature Z350FP Ethernet Network Card Z350FP3 Localtalk/Serial Network Card Z350FP4 Token Ring Network Card Z350DSK Phaser SCSI Hard Disk Z600SS Media Startup Kit 4540 Phaser Copystation 4690F20 PhaserPrint software (for printing in a UNIX environment) 4690F4 PhaserSym (for printing in a VMS environment) Figure references Field Service Manual (P/N ) Updated January 27, 997 by Carmine Serino Page 7

15 Part Number Figure Exch. Used In New QTY Name & Description Printing Supplies: All Black ColorStix Ink All Cyan ColorStix Ink All Magenta ColorStix Ink All Yellow ColorStix Ink All Rainbow Pack (6 Sticks Per Color) All Fuser Kit - 2 Fuser Wheels - 2 Foam Oiler Wheels - 2 Cutters All Cleaning Kit - 0 Presoaked alcohol cloths - Lint-free cloths - Plastic Bottle (2 oz) - 0 Foam Swabs - Cleaning Tool All Smooth White Bond, 24 in X 200 ft All Smooth White Bond, 36 in X 200 ft All Photo Grade Presentation Paper, 24 in X 50 ft All Photo Grade Presentation Paper, 36 in X 50 ft All Premium Tracing / Backlit Paper, 36 in X 50 ft All Transparent Film, 36 in X 75 ft All Backlit Display Film, 36 in X 50 ft All Repositionable Adhesive Display Vinyl, 36 in X 50 ft All Artist's Presentation Canvas, 36 in X 35 ft All High Gloss Lamination Film, 37 in X 250 ft All Lustre Finish Lamination Film, 37 in X 250 ft All Media Roll Holder All Extra Media Roll Endcap All Output Bin All Ink Loader (Ink Stick Cassette) 4540 All Phaser CopyStation Shipping Mtl: All Phaser 600 Repacking Instructions Figure references Field Service Manual (P/N ) Updated January 27, 997 by Carmine Serino Page 8