FTS 430/830-2EN Addendum to the Approach Lighting System Reference Manual

Transcription

1 S SN S 0/80-EN Addendum to the Approach Lighting System Reference Manual lash echnology Corporation of America, Nichol Mill Lane, ranklin N, 0 () -000

2 able of Contents Section Page Section S 0-EN/80-EN Description System Differences Specifications Component and Power Converter Capacitors Component Bracket K High Mode Relay K Medium Mode Relay PCBiming and rigger Board PCB HV Rectifier Board PCB Sense Module PCB Light Outage Board R Resistor Power ransformer Coupling ransformer Low Voltage ransformer Isolation ransformer Parts List of ables Page able - Power Converter Replaceable Parts List of igures Page igure - PC 0-EN or PC 80-EN Power Converter Mounting and Outline igure - ypical S 0/80-EN System Installation Wiring igure - PC 0-EN or PC 80-EN Power Converter Internal Wiring igure - PC0-EN or PC 80-EN Power Converter Component Locations ii Revision S 0/80-EN

3 Section S 0-EN/80-EN Description System he S 0-EN/80-EN Approach Lighting System operates in the same way as the S 0/80 System described in the parent manual. It controls the lights in the same way and the lights can be connected with the same configurations as described there. he enclosure and internal component locations are different as described following. he S 0-EN/80-EN Approach Lighting System is designed to operate with the M 8 Monitor, which monitors the lights for flashing errors. Differences he major difference between these systems are their respective power converters. he differences are as follows: he power converter is housed in a stainless steel enclosure. he power converter parts are arranged differently. he following parts are different.: - 8-position erminal Strip B PN Surge Supressor Board PCB PN 80 - Lamp Outage Board PN R 00Kohm PN 90 Specifications Physical: PC 0-EN or PC 80-EN Power Converter: (H x W x D).0 x. x 9.0 in., lbs. x 8 x 9 mm,. kg. Height, width, and depth include dimensions of the units as wall mounted. Component and Component location diagrams are provided in igure -. Internal wiring diagrams are provided in igure - and on the Information Card that is fastened inside the power converter cover. Note the location and color of all wires that you disconnect. When you replace the wiring after you replace the components, ensure that the wiring conforms exactly to the wiring diagrams. he general procedure for removing components is a logical one and is as follows:. Obtain access to the component in question: a. Disconnect completely or partially the wiring to components first that prevent clear access. b. Completely remove or relocate these components.. Disconnect the wiring to the component that you want to replace.. Remove this component.. Replace everything in the reverse order: first the component, then the wiring, then the components that allowed you access. In some cases, you may have to place some wires on the component before you fasten it in place, then replace the remaining wires. Most components are relatively easy to access for removal. Only those that are more difficult are described. Power Converter Capacitors Before removing or replacing a capacitor always ensure it is discharged by checking with a voltmeter directly across the terminals. Discharge a capacitor by placing a resistance ( watts/0,000 ohms or greater) between its terminals. Direct shorting may damage the capacitor, and connecting the terminals to the equipment chassis may fail to discharge it. S 0/80-EN Revision A-

4 urn off power at the source before working on the equipment.. Disconnect the wires leading to capacitors.. Remove the hold-down screws.. Remove the top retaining rings if present.. Lift the capacitors from their receiving holes.. Reverse the removal procedure.. Verify that wiring is in accordance with the wiring diagram on the Information Card. Wires must be replaced exactly as removed. In some instances, a quick-connect wire terminal does not seat properly if it is not placed on the terminal cluster exactly as it was before removal. his occurs by interference between the insulation on the wire terminal and the insulation surrounding their terminal cluster on the capacitor. CA recommends that you lightly squeeze the quick-connect wire terminals with pliers before reinstalling them over the capacitor terminal blades. Component Bracket. Remove PCB.. Loosen the four truss-head screws in the base that fasten the bracket to the base.. Slide the bracket up off the screws. Be careful of the cable and cable connectors.. Reverse the sequence.. Verify that wiring matches the Information K High Mode Relay. Remove the Component Bracket.. Carefully disconnect the wires from the terminals of K and note their locations so that you may more easily replace them.. Remove the screws that hold the K relay to the base.. Remove the K relay.. Reverse the sequence.. Verify that wiring matches the Information K Medium Mode Relay and replacement of the K Medium Mode Relay are similar to those of the K High Mode Relay. PCBiming and rigger Board PCB is mounted on the left side as you face the power converter.. Loosen the screws that hold PCB on B.. Loosen (but do not remove) the two screws located near the corners of the board.. Slide the board so that it clears the two screws and remove it from the power converter.. Reverse the sequence. PCB HV Rectifier Board he HV rectifier board is mounted on the right side of the Component Bracket between the ransformer and the Component Bracket. Use the following procedure:. If you have a right-angle Phillips-head screwdriver available, it is not necessary to remove the Component Bracket before doing Step. Otherwise, remove the Component Bracket.. Remove the screws holding the HV rectifier board to the terminal block B. Slide the circuit board out from under the terminal block screws.. Reverse the sequence.. Verify that wiring matches the Information PCB Sense Module. Use a small /8" blade screwdriver to remove the yellow and wht/grn wires connected to the small terminal block on PCB.. Disconnect the red wire on B- that passes through the coil on PCB. Note the direction of this wire and the number of turns through the coil to replace it in the same way. A- Revision S 0/80-EN

5 . Reverse the sequence.. Verify that wiring matches the Information PCB Light Outage Board. See igure -.. wo 8- screws and two hexagonal standoffs fasten PCB to PCB. Disconnect the wires from PCB, remove these two holding screws, remove PCB, and remove the two standoffs that supported PCB before removing PCB.. hree remaining 8- screws fasten PCB to its support bracket. ive hexagonal standoffs hold PCB away from the support bracket.. Disconnect the wires from PCB.. Remove the three remaining screws holding PCB.. Reverse the removal procedure. Coupling ransformer. Remove PCB.. Loosen the four screws that hold the Component Bracket to the base.. Slide the Component Bracket up off the screws. Be careful of the cable and cable connectors.. Pay special attention to the orientation of the wires on the transformer and their connections. Replace them in the same direction and with the same orientation.. Replace in the reverse sequence to that of. Note the connections to as in Step of the, and replace the wires to their connections in the same way.. Verify that wiring matches the Information R Resistor. Remove the Component Bracket.. he screws that hold the wires to R also hold R in place. Carefully disconnect the wires from the terminals of R and note their locations so that you may more easily replace them.. Remove the resistors.. Reverse the sequence.. Verify that wiring matches the Information Power ransformer. Remove the four screws holding the transformer to the base plate and remove the transformer.. Reverse the sequence.. Verify that wiring matches the Information Low Voltage ransformer. Remove the Component Bracket.. Remove the wires that connect to.. Remove the two screws that fasten to the baseplate.. Reverse the removal procedure.. Verify that wiring matches the Information Isolation ransformer. Remove the Component Bracket.. Remove the wires that connect to.. Remove the two screws that fasten to the baseplate.. Reverse the removal procedure.. Verify that wiring matches the Information S 0/80-EN Revision A-

6 Parts he following is the list of power converter replaceable parts for the S 0-80-EN. able - Power Converter Replaceable Parts Unit Description Part No. Quantity 0 Capacitor, (C), 0 mfd. 0 0 Capacitor, (C), 0 mfd Capacitor, (C), mfd. 0 0 Capacitor, (C), mfd. 0 0 Capacitor, (C), 8 mfd Capacitor, (C), 0 mfd Capacitor, (C), 0 mfd Capacitor, (C), mfd Capacitor, (C), mfd Capacitor, (C), mfd. 0 All Choke, lash (L) 00 All Enclosure 900 All HV Rectifier Board (PCB) 80 All Lamp Outage Board (PCB) 8880 All Surge Suppressor Board (PCB) 80 All Interlock Switch (S) 900 All Relay, Mode (K, K) 8880 All Resistor, Bleed (R), K 900 All Resistor, Bleed (R), 0K 900 All Resistor, K W (R) 8 All Resistor, K W (R) 8 All Resistor, M W (R) 80 All Spacer, Ceramic 9008 All erminal Strip, 8-position (B) 9090 All erminal Strip, 8-Position (B) 8008 All erminal Strip, -Position (B, B) 80 All iming and rigger Board (PCB) 000 All ransformer, Power () 880 All ransformer, rigger Coupling () 80 All ransformer, Low Voltage () 800 All ransformer, Isolation () 880 All Varistor (VR) 8080 Recommended as a spare part. Remove the programming matrix from the existing installed board and insert it into the new replacement board.. A- Revision S 0/80-EN

7 (.).00 () LE SIDE VIEW RON VIEW (.) COVER NOES:. Weight = 0. pounds (.9 kilograms). Max. wind loading =. sq. ft. (. sq. m.) BOOM VIEW (.) (0.) Ø.8 (0.) Ø.8 (0.) BOOM VIEW.00 (0.).00 (0.8).9 (9.) REAR O CHASSIS BASEPLAE (.) (.9) Ø. INCH (.) ().9 (8.8) Ø. INCH (.) igure - PC 0-EN or PC 80-EN Power Converter Mounting and Outline 0000 S 0/80-EN Revision A-

8 SSALR MONIOR DISPLAY H# H# H# H# H#8 H#9 H#0 H# H# H# H# H# BEACON ALARM CONACS O CUSOMER'S MONIORING EQUIPMEN. SEE NOE 9. (OPEN ON ALARM) H# B COUNERPOISE SEE NOES & B ALARM CONACS OR REMOE MONIORING SEE NOE 9 8 MONIOR SERIES.8A O.A SEE NOE AWG 8 WISED PAIR (ED) B H 00 YPICAL UNI WIRING SHOWN. EERNAL WIRING O RANSORMERS VARIES DEPENDING ON MODE O OPERAION (YPICAL) H# OPERAION) ROUED OGEHER K RELAY BAR #0 H 800 (#) (WISED OGEHER) O LIGHS 0 O (BAR O 0) ALL WI SIMILARLY PC 80-EN PC 80-EN CCR CCR RELAY KB RELAY KA (MGL) DRAIN WIRE (DO NO CU OR BREAK) SERIES.8A O.A SEE NOE VIO B CONROL RN ANODE CAHODE 0 SERIES RIGGER RIG RN MONIOR RN 8 CONROL B PC 0-EN OR PC 80-EN ( SEPARAE WIRES) # AWG 00 VAC, MIN. H 800 OR HE PC80 H00 OR HE PC0 SYSEMS CANNO BE MIED. DISPLAY NOES DEAUL VIEW HE MONIOR DEECS A WORKING LIGH NO COMMUNICION BEWEEN HE MONIOR AND LIGH HE MONIOR DEECS A PROBLEM (AIL) S HE LIGH HAS BEEN URNED O (SHU DOWN BY CCR AND MGL H# O CUSOMER'S 0V, 0Hz SUPPLY A 0VA OR CONROLLER B B "ALS-" "SSALR" "INVALID MODE" OPERAING MODE. INCLUDES: LIGHS NUMBE: OP ROW - MIDDLE ROW -0 BOOM ROW - AWG 8 WISED PAIR (ED) ANODE RIG CAHODE RIG RN SEE NOE 8 YP. O ALL BAR # H 800 (#) BAR # H 800 (#) NO SUPPLIED BY CA NO SUPPLIED BY CA NO SUPPLIED BY CA NO SUPPLIED BY CA B PC 80-EN SERIES SERIES 0 DRAIN WIRE (DO NO CU OR BREAK) SERIES CONROL MONIOR RN 8 RN CONROL B PC 80-EN DRAIN WIRE (DO NO CU OR BREAK) 8 MONIOR RN 0 CONROL RN B CONROL PC 80-EN DRAIN WIRE (DO NO CU OR BREAK) 8 SERIES CONROL 0 MONIOR RN RN CONROL B PC 80-EN DRAIN WIRE (DO NO CU OR BREAK) 8 MONIOR RN 0 CONROL RN CONROL CAHODE RIGGER RIG RN VIO ANODE VIO B CAHODE RIGGER RIG RN ANODE VIO B CAHODE RIGGER RIG RN ANODE VIO B CAHODE RIGGER RIG RN ANODE B PC 80-EN PC 80-EN PC 80-EN PC 80-EN PC 80-EN PC 80-EN BAR #9 H 800 (#) PC 80-EN BAR #8 H 800 (#) BAR # H 800 (#8) BAR # H 800 (#9) BAR # H 800 (#0) BAR # H 800 (#) PC 80-EN BAR #0 H 800 (#) BAR # H 800 (#) BAR # H 800 (#) BAR # H 800 (#) BAR # H 800 (#) DENOES GROUNDING ROD CONNECION. GROUNDING O COUNERPOISE NO RECOMMENDED. 9. ALARM CONACS RAED A, V. 8. ARROW ON LASHLAMP GLASS MUS ALIGN OWARD HOLE IN BEZEL.. O DEERMINE HE CONSAN CURREN REGULAOR SIZE, USE A VALUE O 00 VOL-AMPERES PER LIGHING UNI.. HIS DRAWING DEINES MINIMUM SYSEM REQUIREMENS OR WIRING AND MAY NO MEE ALL APPLICABLE ELECRICAL CODES.. 00 VOL INSULAION RECOMMENDED OR ALL INERCONNECION WIRES. HE SERIES WIRES MUS BE RAED OR 0KV.. ALL UNIS ARE WI HE SAME.. HE LIGHING UNIS ARE PHASE SENSIIVE. ALL LIGHING UNIS MUS HAVE HE SAME PHASE.. BARE # SOLID COPPER WIRE RECOMMENDED OR COUNERPOISE, I USED.. NOES: BAR # H 800 (#) RANSORMER #8 MGL PC 80-EN #8 CCR BAR #0 H 800 (#) #8 BARE Revision NO SUPPLIED BY CA A- COUNERPOISE SEE NOES & 0808 igure - ypical S 0/80-EN System Installation Wiring S 0/80-EN

9 . CAPACIORS BANKS: PC 80 C,, C C / LOW VOLAGE RANSORMER G R HIGH VOLAGE RANSORMER / HIGH MED LOW /ORN S INERLOCK COUPLING RANSORMER NC COM NO QC QC HV RECIIER PCB LAMP OUAGE BOARD /VIO /BRN / J J / QC QC B O LASHHEAD ANODE CAHODE RIGGER RIG RN / 8 PCB SENSE MODULE B / -8-0 REV E LOW PCB SURGE SUPPRESS. BOARD J J J GROUND AC IN HV HV HV /ORN R ORN G PCB B -HV AC IN / INPU VR CONROL.8 -.AMP.8 -.AMP MONIOR B 0 8 K HIGH MODE RELAY 8 HIGH MED NOE P R P NOE ORN L LASHCHOKE ORN RELAY 8 9 K MED MODE 8 B /VIO /BRN / /GRY / GRY OPION VAC VAC.8 -.A CONROL SIGNAL.8 -.A MED MODE RELAY HIGH MODE RELAY GROUND RIGGER SIGNAL ISOLAION RANSORMER 8 PCB IMING & RIGGER 9 0 igure - PC 0-EN or PC 80-EN Power Converter Internal Wiring 080EN S 0/80-EN Revision A-

10 PCB PCB SENSE B MODULE PCB C C C B J J J PCB J J J PCB LAMP OUAGE BOARD J J PCB SURGE SUPPRESS. BOARD C C PCB PCB B B 8 G B S L LOOSEN SCREWS ( PLACES) O REMOVE COMPONEN BRACKE E R K E K SHOWING IEMS BELOW COMPONEN BRACKE G LOOSEN SCREW O REMOVE COMPONEN BRACKE -8-0E igure - PC0-EN or PC 80-EN Power Converter Component Locations 080EN A-8 Revision S 0/80-EN