Wir schaffen Wissen heute für morgen REUSABLE PATIENT SAFETY SYSTEM FRAMEWORK FOR THE PROTON THERAPY CENTRE AT PSI

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1 Wir schaffen Wissen heute für morgen REUSABLE PATIENT SAFETY SYSTEM FRAMEWORK FOR THE PROTON THERAPY CENTRE AT PSI P. Fernandez Carmona, M. Eichin, M. Grossmann, E. Johansen, A. Mayor, H.A. Regele ICALEPCS15, Melbourne 20/10/2015, TUC3O04

2 Outline 1. Introduction 2. Requirements of the project 3. Patient Safety (PaSS) concept 4. architecture 5. Verification and validation 6. Results: Improvements 7. Conclusion 2

3 Introduction Proton Therapy at the Paul Scherrer Institut Patient treatment areas: Gantry 1 (1996) Optis 2 (2010) Developed in house Gantry 2 (2013) New Gantry 3 Commercial from Varian Medical s 3

4 Requirements of the new design Implement same safety functionality as in other areas. Most safety elements are centralised Interface Gantry 3 proprietary control system to the existing PSI infrastructure as part of PaSS Specifications not fully defined yet Expected lifespan 20 years Restricted time and manpower Use cases: Radiologist technician Operating physicist EPICS TCP Developer, Experimental user 4

5 Patient Safety concept Isolated Side Output Configuration 3-wire cable Input Configuration OPTO#1 D D OPTO#2 ALOK UD R1 Close local beam blocker OPTO#3 Activate deflector magnet R3 R4 E E R2 UIN F R5 R6 F ULED R7 R8 Close main blockers, ATOT Stop proton acceleration at cyclotron ALOK actions Switch off the cyclotron s acceleration system ETOT Switch off the ion source ALOK + ATOT actions Cyclotron Kicker magnet Main beam blocker Fast beam blocker Treatment gantry 5

6 Patient Safety overview PSI Therapy Control Main Patient Safety Switch and Controller Cyclotron Operator Console Signal Converter Box Beam Blockers Patient Gating Beam Monitors Beam Tuning Verification Patient Safety Graphical User Interface Beam Blockers Vendor s Gantry Therapy Control Signal Converter Box 6

7 architecture: Hardware IOC: IFC1210 COTS with PowerPC Dual core and user FPGA VME bus 2 FMC Mezzanines Boot from server, remote configuration, Linux OS Signal Converter Box Specific design (Subcontracted) Configurable Multiplexer 6 SFP for gigabit optical communication 10 plugin ports Plugins: Optical, TTL, 3 wire logic, redundant 24v PSI Therapy Control Operator Console Patient Gating Beam Monitors Beam Tuning Verification Beam Blockers Vendor s Gantry Therapy Control Signal Converter Box Patient Safety Signal Converter Box Main Patient Safety Switch and Controller Graphical User Interface Cyclotron Beam Blockers IOC Reusable Hardware IFC1210 IOC Signal Converter Box Plugins Seite 7

8 architecture: Firmware Tosca Network on Chip (IOxOS) Shared resources: Memory, DMA, Configurable clocks User specific block Optical links protocol Generic framework Gantry specific logic All resources can be mapped to io memory y x NoC z User block PaSS Framework Area specific logic FMC (optical links) PaSS Framework block library 8

9 EPICS & Graphical User Interface EPICS driver maps FPGA resources to records Interlock status Control variables Configurable measurements Java GUI to access al records User visualization Operation and debug Visualize and log interlock events Tools for QA Statistics Trends, defects, deterioration Built-in measurements Seite 9

10 Configuration file generator EPICS configuration template C memory definition Xml GUI configuration Framework package Memory block Optical communication decoder 10

11 Verification There is no official procedure to get a license to do proton therapy in Switzerland What worked in the past for us: Preparation Risk analisys Design specification PaSS Implementation Developed by different people Test specification Unit test in the lab Firmware simulation with Modelsim Extensive test with LabVIEW generated stimuli Integration test in the therapy area, full QA Test all functions Test all final elements Generate errors and monitor PaSS response Stimuli PaSS Lab test stand Response 11

12 Results: improvements Functional PaSS with EPICS GUI in time for gantry integration Extra functionality built in: Improve work tools for physicist for error debugging: Deterministic time tracking of interlock events GUI describes detailed status, source, destination and properties of all signals Reduce time needed for Quality Assurance Built-in measurement of response time of safety elements Many statistics available Development time Comparison with the development in 2009 of the Optis PaSS (Similar system, some assumptions made) G3 IOC + SCB FW Optis PaSS FW 165 man days 310 man days 40% less 12

13 Conclusion A reusable, modular Patient Safety was built to integrate a new commercial gantry in the existing infrastructure of the Center for Proton Therapy at PSI. Reusing technology: sophisticated solution, highly customised, with restricted manpower and time. Separation into generic and gantry specific: Fast deployment in other facilities, with only small adaptations being needed. GUI extensive information and deterministic log of interlock events can reduce the physicist s response time when called by radiographer technicians Including built-in debug, visibility and measurement elements make possible automating some QA tasks and to predict failures by ageing and deterioration of several components. 13

14 Thank you for your attention 14

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