CN Series Heavy-Duty, Threaded & Environmentally Sealed Power & Control Connectors

Transcription

1 CN Series Heavy-Duty, Threaded & Environmentally Sealed Power & Control Connectors

2 Catalog Contents CN Series Features/Electrical Ratings 1 Contact Ratings & Replacement Information 2 Plug & Receptacle Part Number Code Logic 3 Connector Component Overview 4 Connector Design Comparisons; Crimp - Solder - Pressure 5 Straight Plug Hardware Assemblies 6-9 In-Line Receptacle Hardware Assemblies Panel Mount Receptacle Hardware Assemblies 14 Insert Configuration Index 15 Insert Configurations (in ascending order by number of contacts) Connector Components & Accessories - s 21 - Cable Adapters 22 - Other Hardware 23 - Environmental Covers 24 - Rear Cable Adapters 25 Cable Grip Components - Basket Weave Grips, Sealing Grommets & Washers 26 Contact Crimp Termination Tools 27 Cadillac PDS Series 28 Cadillac Single Power MOG Series Sales Offices Listing Back Cover Clements National Company 2150 Parkes Drive, Broadview, Illinois USA Toll Free: Direct/International: Fax:

3 Product Features/Electrical Ratings CN Series Connectors Clements National s threaded CN Series has been designed to meet or exceed the electrical performance requirements of Mil-C This family of connectors is intermateable and interchangeable with other connector brands available in the market. The connector series has been designed for reliable, heavy-duty, environmental usage and is currently used in many types of market applications, ranging from process and control, marine, oil and gas, machine tool, industrial, power distribution systems and transportation. The performance of this connector series in the MOG marketplace is noteworthy, providing reliable, ruggedized service for power distribution and various oil rig configurations. Clements National is a Chicago-based electrical connector manufacturer that has made a significant contribution in the connector industry by providing World class service and design solutions for various customer requirements. The CN Series has been manufactured by Clements National since the early 1990 s in various transit applications to satisfy the demanding and daily environmental conditions of passenger transit rail service. Now, Clements National offers a broader product line capability to provide a greater spectrum of insert configurations and hardware variations. Clements National has obtained UL and CSA certification and CE certification is applied for. In addition, Clements National s upcoming Zone 1 - llc hazardous environmental connectors are ATEX certified and will soon be introduced. CN Series Performance Benefits UL & CSA Certification (consult our web site for latest product certifications) Connector designs offered in crimp, solder and pressure terminals based on insert arrangement All hardware is machined using 6061T aluminum bar stock Quick coupling, double-lead thread resists cross-mating problems and provides positive mating Natural hardcoat plating provides a durable and scratch resistant finish. Black hardcoat plating is available, consult the factory Silver plated contacts (standard) CN Series Electrical Performance Service Voltage Ratings (for various specifications) N.E.C. voltage rating is designated by a service voltage rating letter which is shown listed in the table below corresponds to the insert configurations listings on pages The voltage to which contact inserts are limited is a function of the dielectric separation between adjacent contacts and between contacts and shell. Service Voltage Over Surface Distance Thru-Air Spacing Mil-C-5015 Rating Non-Circuit Breaking N.E.C. Rating Non- Circuit Breaking Circuit Breaking Inches Nominal Inches Nominal DC Volts RMS AC Volts RMS DC Volts RMS AC Volts RMS Instrument A D E B C

4 Contact Ratings & Replacement Information Mil Spec Ampere Ratings: (MIL-C-39029) Based on the combination of the following: The amount of current which an individual pin and socket contact may carry is a function of contact material and design efficiency of the pin and socket system as well as the ability of the primary conductor insulation to resist temperature rises due to inherent copper losses and bundling factors. Total current carrying capacity of the connector is a function of the insert temperature which is rated at 100 C for continuous operation. The total operating temperature is the summation of the ambient temperature plus the temperature rise resulting from the thermal losses of each contact. N.E.C. specifications may be used as a general reference on the subject in as much as pertinent cable de-rating data is included. N.E.C. Non-Circuit Breaking Ampere Ratings The non-interrupting current ratings, shown in the table below are based on the temperature of the contacts being within the range specified by Underwriter s Laboratories, Inc. when wire sizes are selected in accordance with the National Electrical Code. When multiple conductors are used, the load factor and temperature rise based on ambient and total insert temperature must be taken into consideration. Contact Ratings/Dimensions Wire Well Dimensions - All Min. in inches (mm) Contact AWG/MM N.E.C. Ampere Rating** Dia. Solder Depth Dia. Crimp* #16 (1.5) (2.00).203 (5.15).078 (2.00).500 (12.70) 50 (222.4) - #12 (4.0) (2.80).250 (6.45).110 (2.80).500 (12.70) 110 (489.3) - #10 (6.0) (3.60).394 (10.00).142 (3.60).591 (15.00) 180 (800.7) 15 (1.7) #8 (10.0) (5.30).516 (9.12).189 (4.80).748 (19.00) 225 (1000) 25 (2.8) #4 (25.0) (8.35).580 (14.70).285 (7.24).875 (22.20) 400 (1779) 20 (2.3) #1/0 (50.0) (11.50).641 (16.30).450 (11.40).775 (19.70) 550 (2447) 50 (5.7) #4/0 (120.0) (16.50).885 (22.50).620 (15.70) 1.00 (25.40) 875 (3892) 100 (11.3) 500MCM (25.40) (34.90) 2500 (11120) * - Includes wire inspection hole. ** - Non-circuit breaking rating, based on Arcing Control (National Electrical Code). *** - Values vary per wire stand count, consult factory. Depth Crimp Pullout*** lbs. (N) Pressure Contact Torque in./lbs. (N.M) Replacement Contacts for Crimp/Solder Inserts AWG/MM Std. Length Std. Gnd. Length C Length C Gnd. Length C Polarized Gnd. Length C Relay Length Std. Gnd. Polarized Length Std. Polarized Length #16 Pin CN L -21L -22L -23L #16 Socket CN L #12 Pin CN L -21L -22L -23L -24L #12 Socket CN L #10 Pin CN L -21L -22L -23L #10 Socket CN L #8 Pin CN L -21L -22L -23L #8 Socket CN L #4 Pin CN L -21L -22L -23L -25L -26L -27L #4 Socket CN L -21L -21L -25L -25L -25L #1/0 Pin CN L -21L -22L -25L #1/0 Socket CN L -21L -25L #4/0 Pin CN L -21L -22L -25L #4/0 Socket CN L -21L -25L All contacts are machined copper alloy, furnished with standard silver plating. Consult factory for alternate finishes. 2

5 Plug Assembly Part Number Code Logic N - Natural Hardcoated C - Black Hardcoated* P - Plug L - No Cover w/o Transition Adapter A - No Cover with Transition Adapter E - Environmental Cover w/o Trans. Adapter F - Environmental Cover with Trans. Adapter D - Gland Nut H - Insert Clamp Nut with potting sleeve K - Basket Weave Cable Grip + Gland Nut M - Mechanical Clamp P - Panel Mount T - Conduit Adapter B - Potted Boot with Special Adapter - Standard Cable Adapter L - Long Cable Adapter X - Extra Long Cable Adapter V - Ratchet Cable Adapter - Standard Coupling Nut J - Jack Coupling Nut G - Standard Glove Coupling Nut H - Jack Glove Coupling Nut R - Ratchet Coupling Nut S - Ratchet Jack Coupling Nut NPLDLJ34C14-339SN1 - Normal Key 1, 2, 3 Alt. Key 99 All Key - Soldered N - Crimped P - Pressure P - Pin S - Socket Insert Configuration - Standard C - Current Rupture Cable Diameter Code No. - Grommet (See page 35) 00 - Grommet not included Receptacle Assembly Part Number Code Logic N - Natural Hardcoated C - Black Hardcoated* R - Receptacle L - No Cover w/o Transition Adapter A - No Cover with Transition Adapter C - Hinged Door Cover w/o Trans. Adapter B - Hinged Door Cover with Trans. Adapter E - Environmental Cover w/o Trans. Adapter F - Environmental Cover with Trans. Adapter - Inline Receptacle P - Panel Mount - Insert Clamp Nut with potting sleeve D - Gland Nut H - Insert Clamp Nut with potting sleeve K - Basket Weave Cable Grip + Gland Nut M - Mechanical Clamp T - Conduit Adapter B - Potted Boot with Special Adapter - Standard Cable Adapter L - Long Cable Adapter X - Extra Long Cable Adapter V - Ratchet Cable Adapter NRLPDL34C14-339PN1 - Normal Key 1, 2, 3 Alt. Key 99 All Key - Soldered N - Crimped P - Pressure P - Pin S - Socket Insert Configuration - Standard C - Current Rupture - Grommet 00 - Grommet not included * - Consult factory for availability 3

6 Connector Component Overview Socket Insert (Green Backcap) Environmental Plug Cover Plug & Coupling Nut Cable Adapter Grommet Washer Mechanical Clamp Nut Hinged Receptacle Cover Chain Ring Insert Clamp Nut Gland Nut Basket Weave Strain Relief Panel Board Adapter Environmental Receptacle Cover Receptacle In-line or Panelmount Chain Eyelet Pin Insert (Red Backcap) Conduit Adapter Assembled Connector Part Number examples: NPEM Natural Hardcoated Plug with Environmental Cover & Mechanical Clamp Nut NREK Natural Hardcoated Receptacle with Environmental Cover & Basket Weave Grip/Gland Nut NRET Natural Hardcoated Receptacle with Environmental Cover & Conduit Adapter NREP Natural Hardcoated Receptacle with Environmental Cover, Panel Mount 4

7 Connector Design Comparisons - Crimp, Solder & Pressure Clements insert configurations listed on pages indicate the style insert that is available: crimp, solder or pressure. While each of these inserts provide a slightly different insert design all insert types provide water, vapor, moisture and dust resistance and fit into Clements standard hardware components. The crimp insert arrangements allow the contacts to be inserted or removed from the rear through use of insertion/extraction tools without removing the insert from the connector body. The solder/pressure insert contacts however cannot be removed without first pushing out the insert from the shell body. The contacts however can be serviced while the insert is locked in the shell hardware by simply repairing each individual wire termination. Solder/Pressure Inserts The solder/pressure inserts utilize a 3 piece insert design comprised of a rigid front insulator, resilient contact seal, and a rigid rear insulator. The solder/pressure insert design differs from the crimp insert as the contacts cannot be removed while the insert is still positioned in the shell hardware. Solder/pressure inserts are shipped with the contacts installed into the inserts and inserts installed into the connector shell hardware. Each specific wire termination can occur with the inserts assembled into the shell hardware either for solder or pressure termination. Care should be given on the solder contacts to not generate excessive heat during the soldering process. To ease assembly of wire termination the front and rear rigid insulators provide number marking. As with the crimp insert design, inserts are locked or pressurized when the clamp nut (receptacle) or cable adapter (plug/in-line receptacle) is securely threaded and tightened to the shell hardware. Service of each wired contact can easily be performed while the insert is still located in the shell hardware. If an individual contact must be replaced however, the insert must be first removed from the shell hardware and contacts removed from the insert components. Crimp Inserts The crimp style inserts utilize a 2 piece insert design comprised of a rigid front insulator and a resilient backcap. Each of the rear backcaps are color coded to indicate use for pin contacts - red, or socket contacts - green. The contacts are crimp terminated outside the insert utilizing the correct wire size and ready for insertion into the contact cavity. The insert should be positioned into the shell hardware prior to insertion. When the insert is positioned into the shell hardware each individual contact can then be easily inserted into each cavity using the proper insertion tool. To ease the assembly of the contacts into the insert cavities, the inserts provide number markings on the front and rear of the insert. When all contacts are assembled into the insert, each contact shoulder is securely positioned into the front rigid insulator body providing a stabilized and positive alignment of the contacts. The inserts are locked or pressurized into place when the clamp nut (receptacle) or cable adapter (plug/in-line receptacle) is threaded and tightened against the plastic pressure seal shoulder. The crimp inserts allows each contact to be individually serviced/repaired by removal from the insert. In order to relieve the locked or pressured contacts, the rear retaining nut (receptacle) or the cable adapter(plug/in-line receptacle) must be backed off the rear of the shell hardware. Once removed each contact can be easily removed by use of the proper sized removal tool. Contacts will be released at the rear of the connector. 5

8 Types NPLM & NPEM Straight Plug with Mechanical Clamp Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Cable Part No. with Std. Coupling Nut Dimensions with Standard Cable Adapter L1 L2 D S1 Part No. with Jack Coupling Nut Select from table on page 35 and substitute Symbol No. for XX 06 NPLMXX06-* NPLMJXX06-* 08 NPLMXX08-* NPLMJXX08-* 10 NPLMXX10-* NPLMJXX10-* C10 NPLMXXC10-* NPLMJXXC10-* 12 NPLMXX12-* NPLMJXX12-* C12 NPLMXXC12-* NPLMJXXC12-* 14 NPLMXX14-* NPLMJXX14-* C14 NPLMXXC14-* NPLMJXXC14-* Dimensions with Long Cable Adapter 06 NPLMLXX06-* NPLMLJXX06-* 08 NPLMLXX08-* NPLMLJXX08-* 10 NPLMLXX10-* NPLMLJXX10-* C10 NPLMLXXC10-* NPLMLJXXC10-* 12 NPLMLXX12-* NPLMLJXX12-* C12 NPLMLXXC12-* NPLMLJXXC12-* 14 NPLMLXX14-* NPLMLJXX14-* C14 NPLMLXXC14-* NPLMLJXXC14-* L1 D S1 Reversible clamps for complete cable range L2 Safety wire holes.062 dia. x 3 Plcs. To specify plug with environmental cover, change third letter in part number L to E Example: NPLM changes to NPEM 6

9 Types NPLK & NPEK Straight Plug with Basket Weave Grip, Gland Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Cable Part No. with Std. Coupling Nut Dimensions with Standard Cable Adapter L1 L2 D Part No. with Jack Coupling Nut Select from table on page 35 and substitute Symbol No. for XX 06 NPLKXX06-* NPLKJXX06-* 08 NPLKXX08-* NPLKJXX08-* 10 NPLKXX10-* NPLKJXX10-* C10 NPLKXXC10-* NPLKJXXC10-* 12 NPLKXX12-* NPLKJXX12-* C12 NPLKXXC12-* NPLKJXXC12-* 14 NPLKXX14-* NPLKJXX14-* C14 NPLKXXC14-* NPLKJXXC14-* Dimensions with Long Cable Adapter 06 NPLKLXX06-* NPLKLJXX06-* 08 NPLKLXX08-* NPLKLJXX08-* 10 NPLKLXX10-* NPLKLJXX10-* C10 NPLKLXXC10-* NPLKLJXXC10-* 12 NPLKLXX12-* NPLKLJXX12-* C12 NPLKLXXC12-* NPLKLJXXC12-* 14 NPLKLXX14-* NPLKLJXX14-* C14 NPLKLXXC14-* NPLKLJXXC14-* L1 D See cable grip components page for basket weave grip lengths L2 Safety wire holes.062 dia. x 3 Plcs. To specify plug with environmental cover, change third letter in part number L to E Example: NPLK changes to NPEK 7

10 Types NPLD & NPED Straight Plug with Standard Compression Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Cable Part No. with Std. Coupling Nut Dimensions with Standard Cable Adapter L1 L2 D Part No. with Jack Coupling Nut Select from table on page 35 and substitute Symbol No. for XX 06 NPLDXX06-* NPLDJXX06-* 08 NPLDXX08-* NPLDJXX08-* 10 NPLDXX10-* NPLDJXX10-* C10 NPLDXXC10-* NPLDJXXC10-* 12 NPLDXX12-* NPLDJXX12-* C12 NPLDXXC12-* NPLDJXXC12-* 14 NPLDXX14-* NPLDJXX14-* C14 NPLDXXC14-* NPLDJXXC14-* Dimensions with Long Cable Adapter 06 NPLDLXX06-* NPLDLJXX06-* 08 NPLDLXX08-* NPLDLJXX08-* 10 NPLDLXX10-* NPLDLJXX10-* C10 NPLDLXXC10-* NPLDLJXXC10-* 12 NPLDLXX12-* NPLDLJXX12-* C12 NPLDLXXC12-* NPLDLJXXC12-* 14 NPLDLXX14-* NPLDLJXX14-* C14 NPLDLXXC14-* NPLDLJXXC14-* L1 D L2 Safety wire holes.062 dia. x 3 Plcs. To specify plug with environmental cover, change third letter in part number L to E Example: NPLD changes to NPED 8

11 Types NPLT & NPET Straight Plug with Conduit Adapter and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Conduit Part No. with Std. Coupling Nut Dimensions L1 L2 D1 D2 Part No. with Jack Coupling Nut NPLT-2 06-* NPLTJ-2 06-* NPLT-4 08-* NPLTJ-4 08-* NPLT-5 10-* NPLTJ-5 10-* C NPLT-5 C10-* NPLTJ-5 C10-* 12 2 NPLT-6 12-* NPLTJ-6 12-* C12 2 NPLT-6 C12-* NPLTJ-6 C12-* NPLT-7 14-* NPLTJ-7 14-* C NPLT-7 C14-* NPLTJ-7 C14-* L1 D D2 NPT Thread L2 Safety wire holes.062 dia. x 3 Plcs. To specify plug with environmental cover, change third letter in part number L to E Example: NPLT changes to NPET 9

12 Types NRLM & NREM In-Line Receptacle with Mechanical Clamp Nut and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Cable Select from table on page 35 and substitute Symbol No. for XX Dimensions with Standard Cable Adapter Part No. L1 L2 S1 S3 S4 06 NRLMXX06-* NRLMXX08-* NRLMXX10-* C10 NRLMXXC10-* NRLMXX12-* C12 NRLMXXC12-* NRLMXX14-* C14 NRLMXXC14-* Dimensions with Long Cable Adapter 06 NRLMLXX06-* NRLMLXX08-* NRLMLXX10-* C10 NRLMLXXC10-* NRLMLXX12-* C12 NRLMLXXC12-* NRLMLXX14-* C14 NRLMLXXC14-* S3 L1 S1 S4 Reversible clamps for complete cable range L2 Safety wire holes.062 dia. x 3 Plcs. To specify receptacle with environmental cover, change third letter in part number L to E Example: NRLM changes to NREM 10

13 Types NRLK & NREK In-Line Receptacle with Basket Weave Grip and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Cable Select from table on page 35 and substitute Symbol No. for XX Dimensions with Standard Cable Adapter Part No. L1 L2 S1 06 NRLKXX06-* NRLKXX08-* NRLKXX10-* C10 NRLKXXC10-* NRLKXX12-* C12 NRLKXXC12-* NRLKXX14-* C14 NRLKXXC14-* Dimensions with Long Cable Adapter 06 NRLKLXX06-* NRLKLXX08-* NRLKLXX10-* C10 NRLKLXXC10-* NRLKLXX12-* C12 NRLKLXXC12-* NRLKLXX14-* C14 NRLKLXXC14-* L1 S1 See cable grip components page for basket weave grip lengths L2 Safety wire holes.062 dia. x 3 Places. To specify receptacle with environmental cover, change third letter in part number L to E Example: NRLK changes to NREK 11

14 Types NRLD & NRED In-Line Receptacle with Standard Compression Nut To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Cable Select from table on page 35 and substitute Symbol No. for XX Dimensions with Standard Cable Adapter Part No. L1 L2 S1 06 NRLDXX06-* NRLDXX08-* NRLDXX10-* C10 NRLDXXC10-* NRLDXX12-* C12 NRLDXXC12-* NRLDXX14-* C14 NRLDXXC14-* Dimensions with Long Cable Adapter 06 NRLDLXX06-* NRLDLXX08-* NRLDLXX10-* C10 NRLDLXXC10-* NRLDLXX12-* C12 NRLDLXXC12-* NRLDLXX14-* C14 NRLDLXXC14-* L1 S1 L2 Safety wire holes.062 dia. x 3 Places. To specify receptacle with environmental cover, change third letter in part number L to E Example: NRLD changes to NRED 12

15 Types NRLT & NRET In-Line Receptacle with Conduit Adapter and Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Dimensions Conduit Part No. L1 L2 D S NRLT-2 06-* NRLT-4 08-* NRLT-5 10-* C NRLT-5 C10-* NRLT-6 12-* C12 2 NRLT-6 C12-* NRLT-7 14-* C NRLT-7 C14-* L1 S1 D NPT Thread L2 Safety wire holes.062 dia. x 3 Places. To specify receptacle with environmental cover, change third letter in part number L to E Example: NRLT changes to NRET 13

16 Types NRLP, NRCP & NREP Square Flange Panel Mount Receptacle with Environmental Cover To specify a complete plug substitute the Dash number of the contact insert for the Asterisk (*) in the catalog number listed below. Dimensions Part No. L1 L2 L3 L4 L5 D1 D2 D3 S1 06 NRLP0006-* NRLP0008-* NRLP0010-* C10 NRLP00C10-* NRLP0012-* C12 NRLP00C12-* NRLP0014-* C14 NRLP00C14-* Note - Square Flange Receptacles have an open back and can be used with or without Potting Sleeves. S1 Sq. 3/16 L1 L2 Sq. D2 D1 D3 - Hole Diameter With Threaded Environmental Cover and Sash Chain L3 L4 - Max. panel thickness when back mounted using jack nut plugs ** 5/8 With Hinged Spring Cover To specify receptacle with spring door cover, change third letter in part number L to C Example: NRLP changes to NRCP To specify receptacle with environmental cover, change third letter in part number L to E Example: NRLP changes to NREP L5 ** Maximum panel thickness may be increased 1/8 when using Standard Coupling Nut Plugs D3 14

17 Insert Configurations Insert Total Service Contact Page Arrangement Contacts Crimp Solder Pressure Rating /0 4/0 350 MCM No. CN-C X 1 kv Consult Factory for 313 to 777 MCM 17 MOG-C X 1 kv Consult Factory for 313 to 777 MCM 18 MOG-C X 1 kv Consult Factory for 313 to 777 MCM 18 CN X D 3 16 CN X D 3 16 CN X D 4 16 CN X D 4 16 CN X D 4 16 CN X D 4 16 CN X D 4 16 CN X D 4 16 CN X X D 4 16 CN X X D 4 16 CN-C X X D 4 17 CN-C X D 4 17 CN-C X D 4 18 CN-C X X D 4 19 CN X D 5 16 CN X D 5 16 CN X D 5 16 CN X D 5 16 CN X D 5 17 CN X D 5 17 CN-C X E 5 19 CN-C X D CN X A 7 16 CN X A 7 16 CN X A 7 16 CN X D 7 17 CN-C X A/B CN-C X D/E CN-C X D/E CN X A CN X A CN X D CN X D CN X D CN X D CN X D CN X A 17 Not Shown CN X A CN X A CN X A CN X D CN X D CN X A CN X A CN X A CN X D/A CN X A CN X A CN X A CN X D CN-C X D CN X D CN-C X D CN X A CN X A CN X Inst. 61 Not Shown CN X A For the most current list of inserts please visit 15

18 Insert Configurations (Front view of male insert shown) See page 10 for complete insert specifications. Additional insert configurations are available upon request, consult the factory for more information. CN #12 Contacts CN #10 Contacts CN #10 Contacts CN #10 Contacts CN-06-22/CN #10 Contacts CN #16 Contacts CN #12 Contacts CN #12 Contacts CN #12 Contacts CN #12 Contacts CN #16 Contacts CN #16 Contacts CN #16 Contacts CN #8 Contacts CN #4 Contacts CN #4 Contacts CN #8 Contacts CN #8 Contacts CN #12 & 4 #10 Contacts CONTACTS GROUND CONTACT TERMINATION SYMBOLS AWG /0 4/0 350 MCM 500 MCM Service Voltage Rating: A = 240V, B,D & E = 600V CRIMP SOLDER PRESSURE 16

19 Insert Configurations (Front view of male insert shown) See page 10 for complete insert specifications. Additional insert configurations are available upon request, consult the factory for more information. CN #12 & 4 #10 Contacts CN #16 Contacts CN #12 Contacts CN #12 Contacts N CN #16 Contacts CN #16 & 3 #12 Contacts CN #16 Contacts CN-C #500 MCM Contact CN-C #1/0 Contacts CN-C #1/0 Contacts CN #4 Contacts CN #4 Contacts CN #8 Contacts CN #12 & 4 #4 Contacts CN #10 Contacts CN #12 Contacts CONTACTS GROUND CONTACT TERMINATION SYMBOLS AWG /0 4/0 350 MCM 500 MCM Service Voltage Rating: A = 240V, B,D & E = 600V CRIMP SOLDER PRESSURE 17

20 Insert Configurations (Front view of male insert shown) See page 10 for complete insert specifications. Additional insert configurations are available upon request, consult the factory for more information. CN #12 Contacts CN #12 Contacts CN #12 Contacts CN #12 & 2 #4 Contacts CN #12 Contacts CN #12 Contacts CN #16 Contacts N N MOG-C #535 MCM Contact MOG-C #777 MCM Contact CN-C #4/0 Contacts CONTACTS SYMBOLS AWG /0 4/0 350 MCM 500 MCM Service Voltage Rating: A = 240V, B,D & E = 600V GROUND CONTACT TERMINATION CRIMP SOLDER PRESSURE 18

21 Insert Configurations (Front view of male insert shown) See page 10 for complete insert specifications. Additional insert configurations are available upon request, consult the factory for more information. CN-C #4/0 Contacts CN-C #1/0 Contacts CN-C #12 & 3 #4/0 Contacts CN-C #12 & 4 #1/0 Contacts CN #16 Contacts CN #12 Contacts CN #12 Contacts CONTACTS SYMBOLS GROUND CONTACT TERMINATION AWG /0 4/0 350 MCM 500 MCM Service Voltage Rating: A = 240V, B,D & E = 600V CRIMP SOLDER PRESSURE 19

22 Insert Configurations (Front view of male insert shown) See page 10 for complete insert specifications. Additional insert configurations are available upon request, consult the factory for more information. CN-C #12 & 4 #350 MCM Contacts CN-C #12 & 4 #350 MCM Contacts CN-C #8, 2 #1/0, 5 #10 & 31 #12 Contacts CN #12 Contacts CN-C #1/0, 3 #4 & 43 #12 Contacts CONTACTS SYMBOLS GROUND CONTACT TERMINATION AWG /0 4/0 350 MCM 500 MCM Service Voltage Rating: A = 240V, B,D & E = 600V CRIMP SOLDER PRESSURE 20

23 Connector Components & Accessories Straight Plug Part Dimensions Number D L 06 CN-W-1306N CN-W-1308N CN-W-1310N C10 CN-C-1310N CN-W-1312N C12 CN-C-1312N CN-W-1314N C14 CN-C-1314N D LH thread L In-Line Receptacle Part Dimensions Number D1 D2 L1 L2 S1 06 CN-WO-1506N CN-WO-1508N CN-WO-1510N C10 CN-CO-1510N CN-WO-1512N C12 CN-CO-1512N CN-WO-1514N C14 CN-CO-1514N D2 LH thread L1 L2 D1 Acme thread S1 Safety wire holes.062 dia. x 3 Plcs. Panel Mount, Square Flange Receptacle Part Dimensions Number D1 D2 D3 L1 L2 S1 06 CN-WO-1706N CN-WO-1708N CN-WO-1710N C10 CN-CO-1710N CN-WO-1712N C12 CN-CO-1712N CN-WO-1714N C14 CN-CO-1714N Drill hole on panel 1/64 larger than Dimension E for front mounting, or Dimension C for back mounting. Note - Maximum panel thickness may be increased 1/8 when using Standard Coupling Nut Plugs. D2 LH thread L1 L2 D1 Acme thread S1 Sq. Sq. D3 Dia. 21

24 Connector Components & Accessories Conduit Adapters - Tapped Conduit Tap Part Dimensions Number D1 D2 L S CN-W-2806N CN-W-2808N /C CN-W-2810N /C12 2 CN-W-2812N /C CN-W-2814N For use with all inserts other than those with pressure terminals. Internal tapered pipe thread takes various types of threaded connectors. L LH thread D2 NPT thread D1 S1 Cable Adapters Standard Adapter Part Number Long Adapter Part Number Extra Long Adapter L = Length Part Number Std. Long X-Long D1 Dimensions D2 S1 06 CN-W-2006N CN-W-2406N CN-W-2906N CN-W-2008N CN-W-2408N CN-W-2908N /C10 CN-W-2010N CN-W-2410N CN-W-2910N /C12 CN-W-2012N CN-W-2412N CN-W-2912N /C14 CN-W-2014N CN-W-2414N CN-W-2914N L LH thread D1 D2 UNS thread S1 22

25 Connector Components & Accessories Standard and Jacking Coupling Nuts Standard Coupling Nut Dimensions Part Number D L S1 L Acme thread 06 CN AN CN AN /C10 CN AN /C12 CN AN /C14 CN AN Jacking Coupling Nut Dimensions Part Number D L S1 06 CN AN CN AN /C10 CN AN /C12 CN AN /C14 CN AN Recommended for use with inserts with 37 or more contacts. D S1 Safety wire holes.062 dia. x 3 Plcs. Insert Clamp Nut Part Number Dimensions D.715 D 06 CN-W-7506-N CN-W-7508-N /C10 CN-W-7510-N /C12 CN-W-7512-N /C14 CN-W-7514-N 3.37 LH thread Used when open-back wiring is used behind panelboards or within large junction boxes on which the basic barrel is mounted. Hinged Receptacle Cover Part Dimensions Number D L 08 CN-C CN-C C10 CN-C CN-C C12 CN-C

26 Connector Components & Accessories Threaded Environmental Plug Covers with Chain Cover with Cover with Ring & Chain Eyelet & Chain Dimensions Part Number Part Number D L S1 D1 D2 06 CN-W-5506-AN CN-WF-5506-AN CN-W-5508-AN CN-WF-5508-AN CN-W-5510-AN CN-WF-5510-AN C10 CN-C-5510-AN CN-CF-5510-AN CN-W-5512-AN CN-WF-5512-AN C12 CN-C-5512-AN CN-CF-5512-AN CN-W-5514-AN CN-WF-5514-AN C14 CN-C-5514-AN CN-CF-5514-AN Applications Ring & Chain: For use with in-line plugs and receptacles Eyelet & Chain: For use with flange mount plugs and receptacles L D1 Dia. D2 Dia. D S1 Threaded Environmental Receptacle Covers with Chain Cover with Cover with Ring & Chain Eyelet & Chain Dimensions Part Number Part Number D S1 D1 D2 06 CN-W-5606-AN CN-WF-5606-AN CN-W-5608-AN CN-WF-5608-AN /C10 CN-W-5610-AN CN-WF-5610-AN /C12 CN-W-5612-AN CN-WF-5612-AN /C14 CN-W-5614-AN CN-WF-5614-AN D S1 Environmental covers are furnished with a 6 length of stainless steel chain. The chain is freely attached to a shouldered swivel post to avoid twisting when covers are installed or removed. The other end has a stainless steel ring for attachment to the back of the barrel, or a stainless steel eyelet for attachment with a screw. 24

27 Cable Adapter Components & Accessories Mechanical Clamp Nut Part Dimensions Number L1 L2 S1 06 CN-W-5306N CN-W-5308N /C10 CN-W-5310N /C12 CN-W-5312N /C14 CN-W-5314N S1 L2 L1 Panelboard Adapter Part Dimensions Number D1 D2 D3 L1 L2 S1 06 CN-W-2106N CN-W-2108N /C10 CN-W-2110N /C12 CN-W-2112N /C14 CN-W-2114N For basic barrels. Used when a completely external mounting is required. Gasket furnished may be used for front panel mounting only. S1 LH thread D1 D2 D3 Dia. L2 L1 Gland Nut Part Dimensions Number D S CN AN CN AN /C10 CN AN /C12 CN AN /C14 CN AN D Use plain or with basket weave cable grip. S1 25

28 Cable Grip Components Cable Dia. Dimension Min. Max Cable Dia. Code No.* Oil Resistant Rubber Grommets Part No. Steel Gland Washers Part No. Stainless Steel Basket Weave Grips Part No. Nominal Length Inches CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E Cable Dia. Cable Dia. 10 & CN C CN E CN E 6 C CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E & CN C CN E CN E C CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E Nominal Length 14 & CN C CN E CN E 13 C CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E CN C CN E CN E 19 26

29 Contact Crimping and Insertion/Removal Tools Full Cycle Crimp Tool TC-CN-M309 This tool is a full cycle crimp tool for crimping Clements crimp contact sizes #10 AWG through #16 AWG. (to be used with following locator dies TC-CN-XX-20L) Locator Dies for TC-CN-M309 Crimp Tool TC-CN-10-20L Locator die for #10 AWG pin/socket crimp contacts TC-CN-12-20L Locator die for #12 AWG pin/socket crimp contacts TC-CN-16-20L Locator die for #16 AWG pin/socket crimp contacts Insertion Tool for Pin/Socket Crimp Contacts TI-10-H Insertion tool for #10 AWG pin/socket crimp contact. TI-12-H Insertion tool for #12 AWG pin/socket crimp contact. TI-16-H Insertion tool for #16 AWG pin/socket crimp contact. Removal Tool for Pin Crimp Contacts TEP-LG Removal tool for #8, #10 and #12 AWG pin crimp contact. TEP-SM Removal tool for #16 AWG pin crimp contact. Removal Tool for Crimp Socket Contacts TES-10-H Removal tool for #10 socket crimp contact. TES-12-H Removal tool for #12 socket crimp contact. TES-16-H Removal tool for #16 socket crimp contact. Note: To order complete insertion/removal tool kits per contact size use the following part numbers: TCN-10 (#10 AWG), TCN-12 (#12 AWG), TCN-16 (#16 AWG). Consult the factory for availability of crimping tools for #8-500MCM wire size contacts. 27

30 Cadillac PDS Series PDS Series Single Pole Power Panel Board Connectors Part Number Wire Gender Termination Style Description Ampacity PDS-41535A 535MCM Socket Stud Panel Board Socket with 7/8 Stud 900* PDS /8 535MCM Socket Stud Panel Board Socket with 5/8 Stud 900* PDS L 313MCM Pin Solder Pin Contact 900* PDS L 535MCM Pin Crimp Pin Contact 900* PDS L 535MCM Pin Solder Pin Contact 900* * - When used with 125 C rated cable Contact material: High conductivity copper alloy, silver plated /8 or 7/ Min. Panel Thickness Panel Board Socket: PDS-41535X-XX Part Number Description PDSB-10-X* Pin contact Sealing Boot (cable sealing range: ) *Sealing Boot Part Number Color 6.81 PDSB-10-B PDSB-10-BL PDSB-10-BK PDSB-10-G PDSB-10-O PDSB-10-R PDSB-10-W PDSB-10-Y Brown Blue Black Green Orange Red White Yellow Pin & Sealing Boot: PDSB-10-XX Consult factory for additional product information 28

31 Cadillac MOG Series Single Power Connectors In-line male & female cable connectors Panel mount male & female connectors MOG Series Single Power Connectors Big and bulky connectors don t always guarantee performance. The MOG Power Series connectors, provides a revolutionary and superior design with a long list of features and benefits for oil, marine and gas applications. The single pole, high amperage connectors accommodate cable sizes ranging from 2/0 AWG to 535 MCM cables including the latest generation of Type P drilling cables, per IEEE 45. This connector series provides a proven secured locking coupling system and a field repairable contact system that rivals other similar power connectors. In addition, the smaller connector footprint allows greater use of the equipment panel while providing an organized connector area. The MOG Power Series provides the highest level of quality, efficiency, reliability and safety for oil field power distribution use. Consult the factory or contact one of our sales representatives or distributors to demonstrate this innovative design. Features and Benefits Designed for use with Type P drilling 125 C per IEEE 45 Cable accommodates size range from 2/0 AWG to 535 MCM High Conductivity/High Performance Copper Alloy silver plated crimp contacts Contacts are easily removable with plastic extraction tool 500 mating cycles minimum IP 68 environmental protection when mated CE recognized, UL and CSA applied (consult factory web site for latest product certifications) UL 94 VO Flame retardant material Patented swivel device removes cable torsion forces to the connector Protected pin front on Source side per IP2x to protect operators from shock hazard International phase color coding for: USA Europe UK Australia EN/CE compliant metric cable glands Available secondary locking device (patented) for added safety protection Lighter weight and smaller footprint as compared to similar MOG power connectors Space saving design allows closer mounting of connectors and eliminates wasted panel usage High performance shock resistant shell hardware Triple Phase Identification provided not only with color coding but with: - Optional Phase markings on connector Line and Source side (Phase 1, 2, 3, Ground and Neutral) - Phase shell hardware that is mechanically keyed to prevent connection errors MOG Power connector series allows daisy chain interconnecting capabilities hardware provides a heavy duty connector hand grip Simplified termination and assembly/repair of connectors with unique crimp removable contact design Proven quick and secured coupling interconnect system Part Number Code Logic P75X-LD1BN-535NS X - Non-Locking L - Locking Style L - Line P - Panel Mount Contact D - Drain SRT S - Source PIN Mechanical Key 1-9 Color Marking 1 BN - Brown, PHASE 1 6 BK - Black PHASE 1 2 BK - Black, PHASE 2 7 RD - Red, PHASE 2 3 GY - Gray, PHASE 3 8 BL - Black, PHASE 3 4 BL - Blue, Neutral 9 WH - White, Neutral 5 GN - Green, Ground S - Swivel Blank - None Termination Barrel Type N - Crimp Blank - Solder R - Pressure T - Thd. B - Lug/Bus Wire 2/0 4/ Consult factory for additional product information 29

32 Cadillac MOG Series Single Power Connectors CE Compliant Cable Gland Seal 2-Piece Contact Removal Tool Crimp, Removable High Conductivity Copper Alloy, Silver Plated Patented Swivel Feature 2-Piece Contact Removal Tool Designed for use with Type P Drilling Cable Secure Locking Connector Coupling High Conductivity Copper Alloy, Silver Plated Protected Pin Front per IP 2X Space Saving Panel Mount Flange Design Optional Phase Marking Patented Swivel Feature International Phase Color Coding Continent or Country Phase 1 Phase 2 Phase 3 Ground Neutral Europe Brown Black Gray Green Blue UK Red Yellow Blue Green Black USA Black Red Blue Green White Australia Red White Blue Green Black Electrical/General Performance Characteristics Insulation: 1000V Flammability: UL94 VO Environmental Sealing: IP 68 Rated voltage to Ground: 1,000 VAC Contact Resistance: <5m Ohms Temperature Range: -30 C/140 C Maximum Current: 900A Contact Material: High Conductive Copper Alloy Crimping Information Cable Crimping Die * Number of Crimps Outside Dia. (mm) Inside Dia. (mm) 4/0 AWG ME-30 C MCM ME-37 C MCM ME-48 C MCM ME-60 C * - For use with ASTM Class I wire. Consult factory for additional product information 30

33 General Assembly Instructions and Cautions for CN Family Series 1. Read manufacturer s assembly instructions before actually starting to assemble connectors to identify the various component parts, and to check for any missing parts. 2. Cut cable jacket and sheathing squarely and sheathing squarely and to correct length, using only wire strippers that have been approved for the operation. In preparing the individual wires in cables and harnesses for assembly, make allowances in length for reaching the outer most circle of contact cavities in the conductors. The insulation should be cut progressively longer as they extend out from the center of the cable or harness to assure sufficient length. 3. Follow Contact Rating/Dimensions Table covering maximum cable stripping lengths for effective cable gland sealing. All conductors should be fit into contact wire wells correctly. A practice layout should be done so that an assembler can oversee what the finished termination will look like. a. Crimping and terminating of conductors to contacts must be done carefully. Make certain that all wire strands are fully bottomed in contact wells by checking through inspection hole provided. b. When contacts are to be soldered, avoid direct contact of soldering tools to inserts. An open flame or hot soldering tip can carbonize insulating materials and make them useless. c. Soldering conductors to contacts must be done carefully and a non-conductive flux should be used to avoid corrosion or hygroscopic action. Do not use solder salts or acids, because they may affect the dielectric properties of insulation materials. 4. Before starting actual termination of wires, it is essential that cables and harnesses be laid out in a specific order in accordance with the wiring diagram. Proper layout will eliminate the need for twisting and crossover of conductors. If the wiring layout is not correct, the termination operation will be difficult or even impossible and the chances for making errors will be increased. Cable and harness assemblies having a spiral layout must also be matched carefully to the correct contacts in both the male and female inserts. 5. Some cables that will be used will have a basket weave type of armor under the outer jacket (sheath) and over the inner jacket. Since many regulatory entities require that the armor be grounded at least at the source end, it is beneficial to ground the armor via a spare contact within the connector. Follow the removal of sufficient amount of armor can be clipped away, but not all. An adequate amount should remain in order that a small crosssection conductor, short in length, be woven into the remaining armor weave and either soldered or covered with mastic impregnated heat shrink, creating an intimate bond to the armor. At the opposite end of the short piece of wire a contact should be crimped and inserted into the insert. 6. Use only correct size sealing grommets to assure resistance to moisture and other contaminants. Make certain that cable jacket is smooth where grommet is to seal. Remove any grooves or ridges if present by sanding or scarfing. 7. Use only the proper crimping tools that have been set or calibrated with precision gages. See Crimping and Insertion/Removal Tools page. 8. Make certain that all contacts are the correct size before attempting to assemble in insert cavities. This point is particularly important when both power and control types of contacts are used in the same connector. 9. Be sure that ground contacts are correctly located. Seat all contacts properly so that they will not be damaged or become disengaged during connector mating operation. 10. Use only the proper insertion tools and be sure that they are aligned axially when pushing contact into their fully seated position. See Crimping and Insertion/Removal Tools page. 11. When inserts have more cavities then the conductors, plug unused cavities with furnished contacts 12. After all terminated contacts are inserted in their respective cavities and inspected; the cable adapter or insert clamp nut should be tightened with a wrench. This assembly operation should be done by placing the components in a vise with smoothfaced jaws and using a strap wrench. 13. When handling cables, use adequate support to prevent damage to the internal wires. 14. If for any reason terminated conductors have to be removed from an insert because of any assembly error or change in circuitry, be sure to remove the cable clamp or insert clamp nut first before extracting the contact and reinserting it. This step is important because any attempt to remove the contacts when the resilient insulator components are compressed will result in damage. 15. If one of the connector poles is a ground wire, make sure that it is grounded properly before the connector actually is engaged. 16. When connectors have the same configuration are to be mounted closer together, different or alternate key arrangements should be used to prevent mismatching and possible damage to the electrical system. 17. Always inspect all aspects of connector before actual operation. 18. Never try to straighten bent contacts. Straightening cannot be done properly and the plating on contacts very likely will be marred. This will result in a high resistance connection and will expose the base material to possible corrosion. 19. A careful review should be made of the mixing instructions that follow. Potting of the connector where required should be the very last step the assembler does prior to fastening down the grommet and nut on the cable adapter. Ringing out of the contacts with their mate should be done prior to potting. Review the mixing instructions for potting compound carefully. 20. When potting connectors, be sure to apply potting only in mated condition to assure that contacts will align properly. 21. Each assembly operator should be his own inspector. Worn, damaged, or defective tools should be reported immediately to foreman and supervisors. Assembly operators should be indoctrinated with this attitude and made to understand the importance of always guarding quality. Assembly workmanship is significant factor in terminating the quality of multiple contact connectors. Quality cannot be inspected into connectors; it must be built-in during each and every assembly operation 22. Do not attempt to remove inserts that are bonded or locked in place in their shells 23. Be certain that all components or connectors are assembled. Each part performs a vital function and it would not be included if it wasn t useful. 31

34 Additional Clements National Industry Specific Catalogs Power & Control Connectors, Cable Assemblies & Junction Boxes for the Freight & Rail Passenger Industry. EP Series Heavy-Duty, Explosion Proof Connectors for Hazardous Envinronments, including Marine, Oil & Gas, and Grain Silos. Clements National Sales Offices: Dennis Carlson Clements National Company 2150 Parkes Drive Broadview, Illinois Tel: x 218 Fax: dnscarlson@winchesterelectronics.com Steve Riddell Clements National Company 672 Ramsgate Rd. Burlington, Ontario L7N 273 Canada Tel: Fax: sriddell@winchesterelectronics.com Andrea Nehrbass Clements National Company 2150 Parkes Drive Broadview, Illinois Tel: x 234 Fax: a.nehrbass@winchesterelectronics.com Michael Carroccia MEC Sales 266 South Road. Farmington, CT Tel : Fax: Mobile: carroccia@sbcglobal.net For a complete list of authorized distributors please visit Parkes Drive, Broadview, Illinois USA Toll Free: Direct/International: Fax: Specifications subject to change without notice. Clements National Company 2014 is a Registered Trademark of Clements National Company. 4/2014