jamesbury Bulletin B101-2EN Issue 11/2007

Transcription

1 /" " (DN 8 0) ELIMINATOR 00 CWP AND ANSI CLASS 00 THREADED END BALL VALVE The Eliminator ball valve, brings you the performance and design features you've been looking for all in a single, low-cost valve. This ball valve's unique design incorporates large ports, fire-test specifications, rugged actuator mounting and flexible-lip seats for application versatility that surpasses other low-cost ball valves. The Eliminator ball valve is available in /" " (DN 8 0) sizes in two versions. The first is rated by the traditional approach for threaded end valves. This approach determines Cold Working Pressure (CWP) based on paragraph UG0 of the ASME Boiler and Pressure Vessel Code. Accordingly, the CWP of this series is as follows: Valve Size CWP Rating inches DN psi bar /" " The second version is rated according to ANSI Standard B..This rugged ANSI design meets all of the requirements of ANSI B. and may be used in ANSI piping systems without compromising ANSI piping codes. The ratings are as follows: Valve Size ANSI CWP Rating inches DN Class psi bar /" " Both designs are available in carbon and stainless steel and are rated for steam applications with Xtreme (X), and PTFE (T) seats. FEATURES Reliable Bi-Directional Shutoff New Xtreme seat provides longer life, expanded performance boundaries and greater value. Polymeric flexible lip-seat design offers tight shut-off in either direction and extended cycle life with minimum maintenance. Available to meet ANSI Class 00 standards per B., B., B., B. and API 08. Fire-Tested Fire-Tite valves meet API 0,Edition requirements. ANSI Class valves meet API 98 requirements. NEW FEATURES AND BENEFITS New stem seal system is live loaded and engineered to assure long sealing life - patent pending. ISO Bonnet for global conformity. CE Marking option. New stainless steel linkage for VPVL, ERV, ER and EU actuators has a guided coupling to align topworks during assembly and eliminate side load stress on stem seals for long life, clean environment and reduced maintenance. Rugged Valve/Actuator Interface Simplifies Automation Jamesbury actuators and linkage support up to a 0 lb. load in any direction without causing actuator misalignment and consequent stem seal leakage. jamesbury Bulletin B0-EN Issue /0

2 B0-EN METSO AUTOMATION REV. /0 Handle with slide lock All constructions conform to MSS SP marking requirements ISO bonnet pad for simplified mounting of actuators Live loaded stem seal includes () compression zones for exceptional life cycle ANSI version end cap is seal welded Graphite secondary seal for Fire-Tite valves Flexible lip seats compensate for changing pressure and temperature ANSI and API versions have a permanently attached stainless steel nameplate Full length pipe threads to ANSI B.. assures sealing XTREME PERFORMANCE & VALUE Xtreme seats provide longer life, expanded performance boundaries and the greatest possible value. Xtreme is a unique material that resulted from a technological breakthrough in our polymer research lab. The material is a fluoropolymer based blend, proprietary to Jamesbury that provides superior quarter turn valve performance. Valve Seat Ratings These ratings are based on differential pressure with valve in the fully closed position and refer to seats only. Refer to valve body ratings to be sure that all components are satisfactory for the application. Maximum Differential Pressure, psi /" " (DN 8 0) Standard Port Temperature C U R T Low temperature limit for carbon steel X 00 0 Saturated Steam Maximum Differential Pressure, bar Valve Body Ratings These are maximum working pressure ratings of the valve body only. Valves in carbon steel are suitable for service to - F (-9 C), valves in stainless steel to -0 F ( C) (to -0 F with Delrin seats). The preceding seat ratings determine the practical pressure limit. Ratings are at - F to +00 F (-9 C to +8 C). Valve Working Pressure Rating - psi Size Carbon Steel Stainless Steel inches ANSI Rated CWP Rated ANSI Rated CWP Rated /" " Valve Working Pressure Rating - bar Size Carbon Steel Stainless Steel DN ANSI Rated CWP Rated ANSI Rated CWP Rated Temperature F X-Xtreme T-PTFE R-Delrin U-UHMW Polyethylene --

3 B0-EN /" " (DN 8 0) ELIMINATOR 00 CWP AND ANSI CLASS 00 THREADED END BALL VALVE REV. /0 Jamesbury 'The Ultimate Process Automation Package' for VPVL Pneumatic Actuators, ERV, EU and ER Electric Actuators Fully guided stem, coupling and precision bracket assures optimum form, fit and performance Patented stem seal (009) has engineered sealing zones to provide multiple barriers for long term sealing. Compression plate and disc springs to accomodate thermal and pressure cycles. Automation Performance and Value Eliminator valves combined with Jamesbury actuators, network capable valve monitors and communication devices offer a total value and performance package. Available with pneumatic Valv-Powr VPVL actuators, ERV, EU and ER electric actuators and with StoneL Legacy digital monitors or VCTs, the packages have a wide range of applications. Visit our website at --

4 B0-EN METSO AUTOMATION REV. /0 DIMENSIONS K Holes øl on a øm Bolt Circle S ØR 9 8 Seal Weld * J 9 H NON Fire-Tite D Fire-Tite E Port Dia. F Across Hex. Flats B G A *ANSI CLASS VALVES ONLY Valve APPROXIMATE DIMENSIONS - inches Approx. Size Weight Inches A B D E F G H J K L M R S ISO BONNET lbs. / M F0.0 / M F0.0 / M F0.0 / M F M F0.0 -/ M F0.0 -/ M F M F0. Valve APPROXIMATE DIMENSIONS - mm Approx. Size Weight DN A B D E F G H J K L M R S ISO BONNET kg M 08 0 F M 08 0 F M 08 0 F M 08 0 F M 08 F M 08 F M 0 09 F M 0 09 F0. --

5 B0-EN /" " (DN 8 0) ELIMINATOR 00 CWP AND ANSI CLASS 00 THREADED END BALL VALVE REV. /0 BILL OF MATERIALS AND PARTS LIST Body Material Part No. Part Name Carbon Steel () Stainless Steel () Body Carbon steel ASTM A Type WCB Stainless steel ASTM A Type CF8M Body Cap Carbon steel ASTM A Type WCB Stainless steel ASTM A Type CF8M Ball Stainless steel, Monel, Hastelloy C Stem Stainless steel, - PH Stainless steel, Monel, Hastelloy C Seat PTFE, Xtreme, Delrin #, UHMW polyethylene, as specified Body Seal TFM, UHMWPE (w/uhmwpe seats) Secondary Stem Seal Graphite* 8 Stem Seal PTFE, TFM (Xtreme seated valves), UHMWPE (w/uhmwpe seats) Stem Bearing PTFE (w/ptfe or Delrin seats), Filled PTFE (w/xtreme seats), UHMWPE (w/uhmwpe seats) Hex Nut Stainless steel Handle Carbon steel (Zinc plated) 00 Series Stainless steel 9 Lock Washer 00 Series Stainless steel Compression Plate Stainless steel (Monel if chlorine) Identification Tag Stainless steel Socket Cap Screw Stainless steel Handle Stop Spacer Stainless steel 9 Hex Cap Screw Stainless steel (Monel if chlorine or NACE) Disc Springs Inconel * Item not applicable in non Fire-Tite valves. # Requires - PH stem ANSI Valves Bonnet Extension SE-08, 08 & 08 (0 mm) bonnet extensions are available for applications that require insulated pipe, particularly useful for automated products, bonnet extension can also be used to prevent interference between actuators and companion pipelines and equipment. They are ideal as extension that require locking lever or locking oval handle capability. Stainless steel construction offers the option of using the bonnet extension to enhance the carbon steel stem extension (SE-09, 09 & 09) offerings. Stem Extensions SE-09, 09 & 09 A standard " (0 mm) stem extension is offered for improved accessibility, particularly when used in insulated pipelines. Stem extension kits can be ordered factory-mounted or shipped separately for field mounting. ACCESSORIES (0 mm) (0 mm) Round Handles Optional round handles available. To order handles separately, specify the part number shown in the accessories table below. Oval handles with slide-lock Optional oval handle saves space and may be padlocked to retain the valve in the open or closed position. Stainless steel linkages for Jamesbury ISO Actuators Self aligning Engineered for optimum stem seal performance H A Centerline of Valve H A Centerline of Valve Accessories Table - inches (DN/mm) Valve Size Round/Oval Handle Allowable Max. Torque FT LBS Bonnet Ext.* Stem Ext. Locking Oval Round Standard Bore Dimension A Dimension H Round Oval / / (8 ) SE-08 SE (0.).9 (.) 9 () 9 () / () SE-08 SE (0.). (9.0) 9 () 9 () () SE-08 SE (.).0 (9.0) 8 () 8 () -/ () SE-08 SE (.).8 (9.) 8 () 8 () -/ (0) SE-08 SE (.0). (.) () () (0) SE-08 SE (.0).9 (.) () () * For valves with Delrin seats, use bonnet extension SE-08, SE-08, SE-8 --

6 B0-EN METSO AUTOMATION REV. /0 These torque charts for Eliminator valves are to be used as a guide for actuator selection. Additional requirements may be imposed by media characteristics, trim, and frequency of valve operation. For clean lubricating fluid service, required torque of Xtreme (X), and PTFE (T) seated valves only may be reduced % when the valve is equipped with VALVE TORQUE DATA corrosion resistant trim. For difficult services such as slurries and semi-solids, and for oxygen, increase values by 0%. If in doubt, select the larger actuator. Torque output values and actuator selection tables for the different types of Jamesbury actuators are contained in the bulletins listed on Page. Recommended Actuator Torque FT LBS Xtreme (X) Seated Standard-Port Valves Maximum Differential Pressure bar " (DN 0) -/" (DN 0) -/" (DN ) " (DN ) /" (DN ) /" (DN ) and smaller Recommended Actuator Torque N m Maximum Differential Pressure psi Recommended Actuator Torque FT LBS Delrin Seated Valves Maximum Differential Pressure bar " (DN 0) -/" (DN 0) -/" (DN ) " (DN ) /" (DN ) /" (DN ) and smaller Recommended Actuator Torque N m Recommended Actuator Torque FT LBS PTFE (T) Seated Valves Maximum Differential Pressure bar " (DN 0) -/ (DN 0) -/ (DN ) " (DN ) / (DN ) /" (DN ) and smaller Recommended Actuator Torque N m Maximum Differential Pressure psi Maximum Differential Pressure psi --

7 B0-EN /" " (DN 8 0) ELIMINATOR 00 CWP AND ANSI CLASS 00 THREADED END BALL VALVE REV. /0 VALVE TORQUE DATA (CONTINUED) UHMW (U) Polyethylene Seated Standard Port Valves Recommended Actuator Torque FT LBS Maximum Differential Pressure bar " (DN 0) -/"(DN 0) -/" (DN ) " (DN ) /" (DN ) /" (DN ) and smaller 0 0 Recommended Actuator Torque N m Maximum Differential Pressure psi Actuators Metso Automation offers a full line of integrally designed actuators for automated systems or for easier control of inaccessible or remote valves. Pneumatic actuators that include double-acting and spring-return piston, vane and rack and pinion units, spring-diaphragm types, and electric actuators are available for all valves. Electric actuators are available in both watertight and hazardous location models. For further information on actuators for Eliminator valves, see the following: Type Bulletin Spring Diaphragm Rotary Actuators A0- Double Opposed Piston Actuators A- Electric Actuators A- Type ERV Electric Actuators A- STANDARDS AND SPECIFICATIONS Eliminator valves are available in types that meet the following industry specifications. Specification ANSI B.. ANSI B. ANSI B. ANSI B. ANSI B. API 98 API 0 Edition Description Pipe Threads Steel Fitting Socket Welding and Thread Valves-Flanged and Buttwelding Ends Gas Piping Liquid Petroleum Piping Valve Inspection and Testing Fire Test for Soft-seated Valves (Div. of Refining) Specification API 08 MSS SP- MSS SP- NACE MR-00-0 Description Metal Ball Valves, Flanged, Threaded and Welded End Standard Marking System for Valves Quality Standard for Steel Fittings for Valves Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining Environments Flow Data The table below provides flow coefficients of reduced port Eliminator valves.the Cv values represent the flow of water at +0 F through the valve in gallons per minute at a pressure drop of psi. The metric equivalent, Kv, is the flow of water at C through the valve in cubic meters per hour at a pressure drop of kg/cm. To convert Cv to Kv multiply by Valve Size Equivalent length Cv inches DN of pipe - ft. / 8. / /. /.. -/ 8. -/

8 B0-EN METSO AUTOMATION REV. /0 HOW TO ORDER ELIMINATOR BALL VALVES To specify a valve select the body style, the combination of body and trim material and the proper seat material for the application. 8 -/ 9F A - XT B Example: This example is for a -/" Fire-Tite ANSI Class 00 NPT ball valve constructed of carbon steel body, stainless steel ball and stem, Xtreme seats, TFM seals, Model Code B. Valve Size inches DN / / 8 /8 /8 0 / / / / -/ -/ -/ -/ 0 0 Valve Size & Configuration 9F* Fire-Tite Standard 9N Non Fire-Tite Pressure Class Conformance A* ANSI Class B M** Non-ANSI-Class ANSI Class with Metric Nameplate * For seal welded valves specify ANSI Class (A) in box. ** Valves larger than (DN ) are CE marked. Delrin is a registered trademark of DuPont Co. Monel is a registered trademark of Inco Hastelloy is a registered trademark of Haynes International TFM is a registered trademark of Dyneon Co. Special Application/Construction or Service Standard O N C V VC TG STGR Ball & Stem Material 00 Same material as body (Carbon steel not available) Stainless Steel Monel Hastelloy C HB Oxygen (Xtreme seats required) NACE MR00 (9FA with Xtreme seats only) Chlorine (Xtreme seats required) High Vacuum (Xtreme seats required) High Vacuum Certified (Xtreme seats required) Top Ground Top & Bottom Ground Body Material Carbon Steel (WCB) Stainless Steel (CF8M) SS Ball/-PH Stem Seat & Seal Material Seats Seal (Stem & Body) Standard Fire-Tite Options TT PTFE PTFE & TFM XT Xtreme TFM Non Fire-Tite Options UU UHMW Polyethylene UHMW PE RT Delrin (Not for ANSI or NACE, - PH stem required) PTFE & TFM 8 Valve Model B Eliminator Model B Installation Instructions, Maintenance and Operation IMO's (Installation, Maintenance, and Operating instructions) or AMI's (Assembly, Mounting, and Installation instructions) are shipped with the products. Additional copies of these instructions are available. Call your local Metso Automation Distributor, or visit our web site. Technical Documentation Change Notice Technical Bulletins of our products are constantly being reviewed and revised. Please consult our web site for the most current information. Metso Automation, Flow Control Europe, Levytie, P.O.Box 0, 008 Helsinki, Finland. Tel. int Fax int Europe, -8 rue du Maine, 8 Wittenheim Cedex, France. Tel. int. + (0) Fax int. + (0) North America, Bowditch Drive, P.O.Box 80, Shrewsbury, Massachusetts, 0-80 USA. Tel. int Fax int Latin America, Av. Independência, 00- Iporanga, 808-0, Sorocaba-São Paulo, Brazil. Tel. int Fax int. + 98/9 Asia Pacific, 8A Thomson Road, #-09 Novena Square Tower A, 08 Singapore. Tel. int Fax int B0-EN-/0 0 Metso Automation Printed in U.S.A.-R-J