SMG VALVES A Unit of SOUTHERN MANUFACTURING GROUP, Inc. BULLETIN August 2009 PERMASEAL PLUG VALVES TECHNICAL SPECIFICATIONS

Transcription

1 SM VLVES Unit of SOUTHERN MNUTURIN ROUP, Inc. ULLETIN ugust 2009 PERMSEL PLU VLVES TEHNIL SPEIITIONS SM VLVES Unit of SOUTHERN MNUTURIN ROUP, Inc.

2 Materials of onstruction ody & over arbon Steel (S) STM 216, rade W ( ) (S2), STM 351, rade 3M ( ) lloy 20 () STM 351 rade N7M -425 ( ) (ML) STM 494, rade M ( ) Hastelloy (H) STM 494 W2M ( ) Plug over Screws elleville Washers STM 351, rade 3M arbon Steel STM 351, rade 3M 304 Strain Hardened Stainless Steel lloy 20 STM 351, rade N7M 304 Strain Hardened Stainless Steel lloy 20 STM 494, rade M Strain Hardened Stainless Steel Inconel X-750 Hastelloy STM 494 W2M 304 Strain Hardened Stainless Steel Hastelloy Seat Insert Ring Stop/Travel Indicator Zinc Plated Steel Zinc Plated Steel lloy 20 Zinc Plated Steel Zinc Plated Steel Hastelloy Zinc Plated Steel Seat Options: PTE and Reinforced PTE Seats: asket Stem Seal Thrust Ring Seat: Reinforced PTE PTE 6" (150mm) Reinforced PTE PTE 6" (150mm) Reinforced PTE PTE lloy 20 6" (150mm) Reinforced PTE PTE 6" (150mm) Reinforced PTE PTE Hastelloy 6" (150mm) asket Stem Seal Thrust Ring arbon raphite Seat: asket Stem Seal Thrust Ring 1-6" (25-150mm) ompressed raphite iber raphoil 16" (25150mm) 1-6" (25-150mm) ompressed raphite iber raphoil 16" (25150mm) 1-6" (25-150mm) ompressed raphite iber raphoil lloy 20 16" (25150mm) 1-6" (25-150mm) ompressed raphite iber raphoil 16" (25150mm) Hastelloy 1-6" (25-150mm) ompressed raphite iber raphoil Hastelloy 16" (25150mm) Stop/Travel Indicator over asket over Screws elleville Washers Stem Seal Thrust Ring Seat Insert Ring Seat ody 2 SM VLVES Unit of SOUTHERN MNUTURIN ROUP, IN. 2009

3 Selection Pressure psi (kpa) Scale Shutoff apabilities arbon graphite seat PTE, reinforced PTE and UHMW polyethylene seats lass IV lass VI Pressure vs. Temperature apability.53" (1580mm) Note: UHMW PTE arbon raphite (non-oxidizing service)** Reinforced PTE Temperature ( ) Scale ody Material arbon Steel Stainless Steel lloy 20 Hastelloy **or oxidizing service, contact factory. or larger sizes, contact factory. Maximum Pressure at mbient Temperature (WP) NSI 150 psi/kpa NSI psi/kpa onsult NSI standards for pressure/temperature limits of body. Use of carbon steel is permissible but not recommended for prolonged usage above 800 (425 ). Temperature beyond 850 (455 ) may reduce corrosion resistance of stainless steel. or lloy 20 pressure vs. temperature capabilities, contact factory. v/kv Values * v/kv values for the to ports on the Z3 and T2 plugs are the same as shown for 2-way plugs. v = low in PM of water at 1 psi pressure drop. Kv = low in m 3 /hr. of water at 100 kpa pressure drop. Seats Standard PTE (polytetrafluoroethylene) possesses almost universal chemical inertness and is effected only by molten alkali metals, fluorine and chlorine trifluoride at elevated temperatures. Temperature range is ( ). Options 2-Way Ports to W Plug 3-Way Ports to and to X,Y,Z* and T* Plugs Ports to and to.5" mm " mm " mm " mm " mm " mm " mm " mm " mm UHMW (ultra high molecular weight polyethylene) has excellent resistance to radiation and abrasive applications. It is resistant to most chemicals except oxidizing acids and some hydrocarbon solvents. Temperature range is (-4580 ). Reinforced PTE contains a filler to enhance the mechanical properties and allow higher pressure and temperature capabilities. Seat does not provide gas tight shutoff at ambient temperatures. Temperature range is ( ). arbon raphite is a high temperature, corrosion resistant material. It does not provide drip-tight shutoff. Temperature range is ( ). (onsult NSI standards for pressure/temperature limits of body.) 3

4 Weights 2-Way asic oes not include actuator 3-Way asic oes not include actuator uttweld, Socket and lbs/kg lass 150 lass uttweld, Socket and lbs/kg lass 150 lass.5" mm " mm " mm " mm " mm " mm " mm " mm " mm " mm " mm " mm " mm " mm " mm " mm Note: Weights are approximate and do not include crating. ctuators Lever (LV).52" (1550mm) = 1.5 lbs (1 kg) 2.54" (65100mm) = 2 lbs (1.9 kg) Refer to specific actuator bulletins for weights of handwheels and cylinder actuators. pplicable Standards Southern Manufacturing roup Permaseal Plug has been designed and/or tested to meet the following standards: NSI NSI NSI NSI NSI 16.5 NSI MSS-SP-84 MSS-SP-25 MSS-SP-61 U.S. oast uard ritish Standard S 4504 onforms to pipe thread requirements. onforms to face-to-face dimension requirements. uttwelding Ends onforms to requirements of Schedule 40 pipe, without backing ring. s, and uttwelding Ends onforms to wall thickness requirements and pressure-temperature ratings. Pipe langes and ittings onforms to flange thickness and drilling requirements. uctile Iron Pipe langes and ittings onforms to flange drilling requirements. Steel s, Socket Welding and Ends onforms to socket weld end requirements. onforms to related marking requirements. onforms to production testing requirements. pproved for ategory service. langes are drilled to standard PN10, PN16, PN25 and PN40. 4 SM VLVES Unit of SOUTHERN MNUTURIN ROUP, IN. 2009

5 3-Way Plug and low rrangements rrangement W2 90 Rotation rrangement W3 180 Rotation rrangement X2 90 Rotation rrangement Y3 180 Rotation rrangement Z3 180 Rotation Mixing rrangement T2 0 Position 0 Position 0 Position 0 Position 0 Position 90 Position 90 Position 90 Position 90 Position 90 Position 180 Position (W3 only) 180 Position 180 Position Note: Three-way plugs are recommended for diverting applications, with pressure at port. Mixing applications with pressure at ports and may result in leakage. The above valve plug configurations will mix and equally into. The amount of mixing can be controlled by the position of the plug. ctuators Lever ctuators sizes.54" (15100mm) are available with lever actuators. They are carbon steel on.5" (15mm) and.75" (20mm) valves and cast iron on 14" (25100mm). To order, add LV to basic valve identification. Ordering Example: PPS,3,1,S,2W,T*LV Handwheel ctuators or information on manual actuators, bulletin and refer to ompak ylinder ctuators ompak actuators are a versatile rack-and-pinion design and are available as double-acting or spring-return units. The compact, modular design allows the actuator to be mounted for a low profile assembly. ompak actuators are matched to each valve s torque requirements to ensure that the most economical valve and actuator package is specified. or information on ompak actuators, refer to bulletin and Electric Motors Electric motors offer reliable and economical valve operation. When ordering electric motor actuators, specify: electrical characteristics, flowing media, pressure drop, speed of operation and actuator accessories or controls required. ontact Southern Manufacturing roup for additional information. 5

6 Ordering To order, simply complete the valve order code from information shown. n ordering example is shown for your reference. Style ive valve style code as follows: PPS = Permaseal Plug ive valve size code as follows:.5 =.5" (15mm) 2.5 = 2.5" (65mm).75 =.75" (20mm) 3 = 3" (80mm) 1 = 1" (25mm) 4 = 4" (100mm) 1.5 = 1.5" (40mm) 6 = 6" (150mm) 2 = 2" (50mm) ody and Plug ombination ive combination code as follows: 2W = 2-Way W2 = 3-Way, W2 Position X2 = 3-Way, X2 Position T2 = 3-Way, T2 Position W3 = 3-Way, W3 Position* Y3 = 3-Way, Y3 Position* Z3 = 3-Way, Z3 Position* *Note: 3 Position Plug combinations are available with lever and special actuators only. End onnection ive end connection code as follows: lass =, NSI lass =, lass 150 IN 10 or S4504/ =, lass 150 IN 16 or S4504/16 T1 =, NSI lass " (1550mm) W11 = W14 = utt Weld, lass 150 (Schedule 10 Pipe) utt Weld, lass 150 (Schedule 40 Pipe) SW1 = lass " (1550mm) lass 2 =, NSI lass 225 =, lass, IN 25 or S4504/ =, NSI lass IN 40 or S4504/40 T2 =, lass.52" (1550mm) W24 = W28 = ut Weld, lass (Schedule 40 Pipe) utt Weld, lass (Schedule 80 Pipe) SW2 = lass.52" (1550mm) JIS end connections and butt weld for other pipe schedules are available on application. Seat Seal Material ive seat seal material code as follows: T = PTE (1) T = Reinforced PTE (1) UHMW = (2) 1 = arbon raphite (3) Note: Optional onstruction ive option code as follows: J PJ Note: 1. Not available on 6" (150mm) above PSI. 2. UHMW includes UHMW packing and gaskets. 3..5" and.75" (15 and 20mm) not available with 1 seats. = ull Jacket 2-Way.752" (2050mm) and 36" (80150mm) = Partial Jacket 2-Way olt-on jackets must be ordered as a separate item. Enter *J2W followed by the flanged end style code (1 or 2) then a dash and the appropriate valve size. Ordering Example: PPS,2,1,S2,2W,T*actuator ody Material ive body material code as follows: S = arbon Steel, Plug S2 =, Plug = lloy 20, lloy 20 Plug H = Hastelloy, Hastelloy Plug ML =, Plug 6 SM VLVES Unit of SOUTHERN MNUTURIN ROUP, IN. 2009

7 imensions asic, 2-Way.5 and.75" (15 and 20mm) 16" (25150mm) E utt Weld,.5 and.75" (15 and 20mm) 16" (25150mm) 2-Way s imensions E utt Weld, utt Weld,, utt Weld,.5" 15mm.75" 20mm 1" 25mm 1.5" 40mm 2" 50mm 2.5" 65mm 3" 80mm 4" 100mm 6" 150mm NSI NSI NSI NSI NSI NSI NSI NSI NSI ** 3.88 ** ** 137 NSI Inches Millimeters **utt Weld and only. Note: imensions are subject to change without notice. Request certified drawings. 7

8 asic, 3-Way.5 and.75" (15 and 20mm) 16" (25150mm) E utt Weld,.5 and.75" (15 and 20mm) 16" (25150mm) 3-Way s.5" 15mm.75" 20mm 1" 25mm 1.5" 40mm 2" 50mm 2.5" 65mm 3" 80mm 4" 100mm 6" 150mm utt Weld, Socket Weld, NSI NSI NSI utt Weld, NSI NSI 150 NSI imensions NSI NSI E NSI 150 NSI , NSI ** 3.88** ** 137 utt Weld, NSI Inches Millimeters **utt Weld and only. 8 8 SM VLVES Unit of SOUTHERN MNUTURIN ROUP, IN. 2009

9 Lever.5 and.75" (15 and 20mm) 14" (25100mm) J J H H utt Weld,.5 and.75" (15 and 20mm) 14" (25100mm) J J H H Lever imensions utt Weld, and NSI 150 H.5" mm " mm " mm " mm 116 2" mm " * 12.19* 65mm 310 3" ** 12.19** 80mm 310 4" 5.75** 12.19* 100mm J **utt weld and flanged only. * only. 9

10 Sales and Service SM VLVES representatives are located in major cities throughout the World. or the name of the representative nearest you, contact: Web Site: SM VLVES Unit of SOUTHERN MNUTURIN ROUP, Inc. Permaseal Plug 7693 Manchester Hwy. Morrison, TN Phone: (931) ax: (931) Web: Unit of SM SM VLVES reserves the right to incorporate our latest design and material changes without notice or obligation. esign features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing by SM VLVES. ertified drawings are available upon request.