Features Benefits. Collets. Swiss Quality Made in Switzerland to ISO 9001/ISO Marking Type and size (reduced collet selection errors).
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1 Swiss Precision Tools ER Features Benefits Swiss Quality Made in Switzerland to ISO 9001/ISO Marking Type and size (reduced collet selection errors). Traceability Lot number marking on all products for traceability through the entire manufacturing process. 3 Original REGO-FIX REGO-FIX is the inventor of the worldwide standardized ER collet system. Our extensive experience results in a well-engineered system. When buying ER collets please note the REGO-FIX quality seal on the front of the collet. Wide Clamping Range The 16-slot design allows a wide clamping range with a continued best T.I.R. (Total Indicated Runout) 3 Broad Range of Products Sizes from ER 8 up to ER 50 for diameters from 0. mm up to 36 mm. Worldwide Availability With the global REGO-FIX distribution network. Up to 0% more Clamping Length For small diameters, up to 0% more clamping length than the competition, which results in better run-out. Competitors Matched Tooling System All REGO-FIX components such as collets, toolholders, clamping nuts and spanners are from one source. The compatibility of the whole system results in the maximum precision, balance and tool life..01 Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040) Edition 05/009
2 Information REGO-FIX ER ER Standard REGO-FIX collets made to DIN 6499 Form B are used for drilling, milling, reaming, tapping and also for grinding. T.I.R. 10 μm over the entire clamping range Clamping range from diameter 0. mm up to 36 mm Clamping range to DIN 6499/ISO Form B Combining the smallest design with the highest precision ER-UP High Precision REGO-FIX high precision collets combine the advantages of DIN 6499/ISO A + B. These collets are primarily used for high-speed cutting applications, where best T.I.R. is required. Low T.I.R. improves tool life. T.I.R. 5 μm over the entire clamping range Clamping range from diameter 0. mm up to 36 mm Clamping range equal to the standard collets ER-MB Spannzangen mit Mikrobohrung Microbore have been developed by REGO-FIX especially for smallest tool shank diameters. T.I.R. 6 μm Clamping range from diameter 0. mm up to 0.9 mm For tool shanks with nominal diameter h7 tolerance only ER-DM Metallic Sealed (pat. pend.) REGO-FIX metallic sealed collets made to DIN 6499/ ISO are used for drilling, milling, reaming, tapping and also for grinding. T.I.R. 6 μm over the entire clamping range Clamping range from diameter 3 mm up to 0 mm Metallic sealed up to 300 bar coolant pressure Clamping range smaller to the standard collets Edition 05/009 ER-ND High Precision for high speed machining were developed from REGO-FIX especially for the high precision toolholders for micromachining. Usage with high precision toolholder for micromachining see page 7.13/7.14 T.I.R. 3 μm Clamping range from diameter 3 mm up to 6 mm For tool shanks with nominal diameter h9 tolerance only Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040)
3 Swiss Precision Tools ER Concentricity T.I.R. ER (Standard) and ER-UP (Ultra-Precision) Clamping diameter d [mm] > L DIN 6499/ ISO Form B T.I.R. max. [mm] ER ER-UP Influence of Tool Runout (T.I.R.) on Tool Life Tool Life ( %) Ultra-Precision-Collet Standard-Collet Competitors Runout [μm] Precision is a function of the whole system of toolholder, collet and clamping nut. For best results we recommend that you use REGO-FIX toolholders, REGO-FIX collets and REGO-FIX clamping nuts..03 Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040) Edition 05/009
4 ER Type ER and ER-UP Assembling Instructions Insert groove of collet into eccentric ring of the clamping nut at the mark on the bottom of the nut. Push collet in the direction of the arrow until it clicks in place. Screw nut with collet onto toolholder. We recommend to tighten the nut with a torque wrench. For recommended tightening torque please refer to list on page Disassembly Instructions After the nut is unscrewed from the toolholder, press on the face of the collet while simultaneously pushing sideways on the back of the collet opposite the mark until it disengages from the clamping nut. Mounting Instructions Collet groove Eccentric ring Mark on bottom Mark on bottom! Improper assembly can permanently damage the concentricity of the collet and may result in the destruction of the clamping nut. Only mount clamping nuts with correctly assembled collets! Never clamp oversized tool shanks! E.g. never use a Ø 1 11mm collet to clamp a Ø 1. mm shank. Rather use the next bigger collet (here Ø mm or 13 1mm collet). Insert tool to the full length of the collet for best results if possible. However never insert the tool less than /3 of the collet bore length. Improper tool insertion can permanently deform the collet and will result in poor runout. Edition 05/009 Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040)
5 Swiss Precision Tools ER Matching Products Clamping Nuts Spanner Clamping Nut Part No. Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Spanner Part No. Page Hi-Q/ERM E 8 M ER 8 MS E 8 MS Collet Set ER 8 Standard/ER 8-UP Ultra Precision Part Description Part No. Clamping Capacity [mm] Set ER Set ER 8-UP Supplied with: 9, 1 Tray ZWT/8 Tray ER 8 Part Description Part No. Page Tray ZWT/ Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040) Edition 05/009
6 ER ER 8 ER 8-UP ER 8-MB ER 8 Standard ER 8-UP Ultra Precision Clamping Capacity Ø ER 8 ER 8-UP * /3" * * /16" * /3" * * /8" * /3" * * /16" *Included in collet set. Additional technical information on page 13.0 ER 8-MB mit Microbore Clamping Capacity h7 ER 8-MB [mm] [Inch] Part No Additional technical information on page Microbore have a runout of 6 μm. They have been developed by REGO-FIX especially for smallest tool shank diameters. For tool shanks with nominal diameter!h7 tolerance only. Edition 05/009 Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040)
7 Swiss Precision Tools ER Matching Products Clamping Nuts Spanner Clamping Nut Part No. Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Spanner Part No. Page Hi-Q/ER E 11 P Hi-Q/ERC E 11 P Hi-Q/ERM E 11 M Hi-Q/ERMC E 11 M ER 11 MS E 11 MS Hi-Q/ERAX E 11 AX Collet Set ER 11 Standard/ER 11-UP Ultra Precision Part Description Part No. Clamping Capacity [mm] Set ER Set ER 11-UP Supplied with: 13, 1 Tray ZWT/11 Tray ER 11 Part Description Part No. Page Tray ZWT/ Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040) Edition 05/009
8 ER ER 11 ER 11-UP ER 11-MB ER 11-ND ER 11 Standard ER 11-UP Ultra Precision Clamping Capacity Ø ER 11 ER 11-UP * /3" * * /16" * /3" * * /8" * /3" Clamping Capacity Ø ER 11 ER 11-UP * * /16" * * /3" * /4" * *Included in collet set. Additional technical information on page 13.0 ER 11-MB Microbore Clamping Diameter h7 ER 11- MB [mm] [Inch] Part No Additional technical information on page Microbore have a runout of 6 μm. They have been developed by REGO-FIX especially for smallest tool shank diameters. ER 11-ND High Precision Clamping Diameter h9 ER 11- ND [mm] Part No Usage with high precision toolholder for micromachining see page 7.13/7.14 for high speed machining have a runout of 3 μm and were developed from REGO-FIX especially for the high precision toolholders for micromachining. Edition 05/009 For tool shanks with nominal diameter!h7 tolerance only. For tool shanks with nominal diameter!h9 tolerance only. Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040)
9 Swiss Precision Tools ER Matching Products Clamping Nuts Spanner Clamping Nut Part No. Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Spanner Part No. Page Hi-Q/ER E 16 P Hi-Q/ERC E 16 P Hi-Q/ERB E 16 P Hi-Q/ERBC E 16 P Hi-Q/ERM E 16 M Hi-Q/ERMC E 16 M ER 16 MS E 16 MS Hi-Q/ERAX E 16 AX Hi-Q/ERAXC E 16 AX Collet Set ER 16 Standard/ER 16-UP Ultra Precision Part Description Part No. Clamping Capacity [mm] Set ER Set ER 16-UP Supplied with: 10, 1 Tray ZWT/16 Tray ER 16 Part Description Part No. Page Tray ZWT/ Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040) Edition 05/009
10 ER ER 16 Standard ER 16-UP Ultra Precision Clamping Capacity Ø ER 16 ER 16-UP * /3" * /16" /3" * /8" * /3" * /16" ER 16 ER 16-UP ER 16-MB Clamping Capacity Ø ER 16 ER 16-UP * /3" /4" * /3" * /16" * /3" * /8" *Included in collet set. Additional technical information on page 13.0 ER 16-MB Microbore Clamping Diameter h7 ER 16- MB [mm] [Inch] Part No Additional technical information on page Microbore have a runout of 6 μm. They have been developed by REGO-FIX especially for smallest tool shank diameters. For tool shanks with nominal diameter!h7 tolerance only. Edition 05/009 Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040)
11 Swiss Precision Tools ER Matching Products Clamping Nuts Spanner Clamping Nut Part No. Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Spanner Part No. Page Hi-Q/ER E 0 P Hi-Q/ERC E 0 P Hi-Q/ERB E 0 P Hi-Q/ERBC E 0 P Hi-Q/ERM E 0 M Hi-Q/ERMC E 0 M ER 0 MS E 0 MS Hi-Q/ERAX E 0 AX Hi-Q/ERAXC E 0 AX Collet Set ER 0 Standard/ER 0-UP Ultra Precision Part Description Part No. Clamping Capacity [mm] Set ER Set ER 0-UP Supplied with: 1, 1 Tray ZWT/0 Tray ER 0 Part Description Part No. Page Tray ZWT/ Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040) Edition 05/009
12 ER ER 0 ER 0-UP ER 0 Standard ER 0-UP Ultra Precision Clamping Capacity Ø ER 0 ER 0-UP /3" * /16" /3" * /8" * /3" * /16" * /3" /4" * /3" * /16" * /3" * /8" /3" * /16" * /3" * /" *Included in collet set. Additional technical information on page 13.0 Edition 05/009 Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040)
13 Swiss Precision Tools ER Matching Products Clamping Nuts Spanner Clamping Nut Part No. Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Spanner Part No. Page Hi-Q/ER E Hi-Q/ERC E Hi-Q/ERB E Hi-Q/ERBC E Hi-Q/ERM E 5 M Hi-Q/ERMC E 5 M Hi-Q/ERAX E 5 AX Hi-Q/ERAXC E 5 AX Collet Set ER 5 Standard/ER 5-UP Ultra Precision Part Description Part No. Clamping Capacity [mm] Set ER Set ER 5-UP Supplied with: 15, 1 Tray ZWT/5 Tray ER 5 Part Description Part No. Page Tray ZWT/ Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040) Edition 05/009
14 ER ER 5 Standard ER 5-UP Ultra Precision Clamping Capacity Ø ER 5 ER 5-UP /3" * /16" /3" * /8" * /3" * /16" * /3" /4" * /3" * /16" ER 5 ER 5-UP Clamping Capacity Ø ER 5 ER 5-UP * /3" * /8" /3" * /16" * /3" * /" /3" * /16" * /3" * /8" / *Included in collet set. Additional technical information on page 13.0 Edition 05/009 Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040)
15 Swiss Precision Tools ER Matching Products Clamping Nuts Spanner Clamping Nut Part No. Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Spanner Part No. Page Hi-Q/ER E Hi-Q/ERC E Hi-Q/ERB E Hi-Q/ERBC E Hi-Q/ERAX E 3 AX Hi-Q/ERAXC E 3 AX Collet Set ER 3 Standard/ER 3-UP Ultra Precision Part Description Part No. Clamping Capacity [mm] Set ER Set ER 3-UP Supplied with: 18, 1 Tray ZWT/3 Tray ER 3 Part Description Part No. Page Tray ZWT/ Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040) Edition 05/009
16 ER ER 3 Standard ER 3-UP Ultra Precision Clamping Capacity Ø ER 3 ER 3-UP /16" /3" * /8" * /3" * /16" * /3" /4" * /3" * /16" * /3" * /8" /3" * /16" ER 3 ER 3-UP Clamping Capacity Ø ER 3 ER 3-UP * /3" * /" /3" * /16" * /3" * /8" * /3" /16" * /3" * /4" * /3" /16" *Included in collet set. Additional technical information on page 13.0 Edition 05/009 Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040)
17 Swiss Precision Tools ER Matching Products Clamping Nuts Spanner Clamping Nut Part No. Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Spanner Part No. Page Hi-Q/ER E Hi-Q/ERC E Hi-Q/ERB E Hi-Q/ERBC E Hi-Q/ERAX E 40 AX Hi-Q/ERAXC E 40 AX Collet Set ER 40 Standard/ER 40-UP Ultra Precision Part Description Part No. Clamping Capacity [mm] Set ER Set ER 40-UP Supplied with: 3, 1 Tray ZWT/40 Tray ER 40 Part Description Part No. Page Sockel ZWT/ Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040) Edition 05/009
18 ER ER 40 Standard ER 40-UP Ultra Precision Clamping Capacity Ø ER 40 ER 40-UP /3" /8" * /3" * /16" * /3" /4" * /3" * /16" * /3" * /8" /3" * /16" * /3" * /" /3" * /16" * /3" ER 40 ER 40-UP Clamping Capacity Ø ER 40 ER 40-UP * /8" * /3" /16" * /3" * /4" * /3" * /16" /3" * /8" * /3" * /16" * /3" " * /16" /3" /8" /3" *Included in collet set. Additional technical information on page 13.0 Edition 05/009 Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040)
19 Swiss Precision Tools ER Matching Products Clamping Nuts Spanner Clamping Nut Part No. Page Standard With Friction Bearing Balanced For Coolant Through Tools Collet Locking System Mini-Nut Nut with External Thread Spanner Part No. Page Hi-Q/ER E Hi-Q/ERB E Collet Set ER 50 Standard/ER 50-UP Ultra Precision Part Description Part No. Clamping Capacity [mm] Set ER Set ER 50-UP Supplied with: 1, 1 Tray ZWT/50 Tray ER 50 Part Description Part No. Page Tray ZWT/ Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040) Edition 05/009
20 ER ER 50 ER 50-UP ER 50 Standard ER 50-UP Ultra Precision Clamping Capacity Ø ER 50 ER 50-UP /16" /4" /8" * /16" * /" * /8" * /16" * /4" * /16" * /8" /3" * " * /16" * /8" * /4" * /16" /8" *Included in collet set. Additional technical information on page 13.0 Edition 05/009 Výhradní zastoupení v České republice: PM-TECH s.r.o Tel: (0040)
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