NEW CAPTIS CLAMPING SYSTEM. The modular and flexible system for internal and external clamping

Transcription

1 NEW CAPTIS CLAMPING SYSTEM The modular and flexible system for internal and external clamping

2 CAPTIS CLAMPING SYSTEM The new, modularly designed CAPTIS clamping system is very impressive with its high level of flexibility and compact design for an enlarged working space. In less than a minute, a quick conversion from external to internal clamping can be implemented thanks to its innovative and patent-pending rapidchange function. The encompassing clamping of the CAPTIS collets features proven RÖHM quality with its high concentricity and repeatability of 0.01 mm and excellent force distribution. CAPTIS COLLET CHUCK, ROTATING For use on lathes. Power operated. Modular construction for maximum flexibility Compact design for more work space within the machine Various combination and retooling possibilities CAPTIS-D With axial pull and with through-hole. Shortest design. Convertible to CAPTIS-A. Ideal for rod and tube processing CAPTIS-A With axial pull. Workpiece stop can be installed. Pulldown effect at the stop. Convertible to CAPTIS-D. Ideal for flange-like workpieces CAPTIS-AF With axial fixed collet. Workpiece stop optional. Ideal for delicate workpieces, short clamping lengths and for use in opposed spindles or counter spindles CAPTIS-M COLLET CHUCK, ROTATING & STATIONARY Ideally suited for rotating use in lathes as well as for stationary use in drilling, milling and machining centers, measuring machines as well as for conventional and manual processing. Operated manually with a security key. Compact design with reduced interfering contours for optimum workpiece accessibility and enlarged working space Modular conversion option for internal and external workpiece stop Stable clamping using axial tension Rotating use Stationary use NEW 2

3 CAPTIS SYSTEM COMPONENTS SYSTEM COMPONENTS The design as a consistently modular system makes it possible to combine individual components such as CAPTIS collet chuck, CAPTIS collet and ABSIS-C mandrel depending on the application. CAPTIS COLLET INTERCHANGEABLE rubber segments made of an innovative rubber compound for maximum durability Clamping range ± 0.5 mm Hardened and ground steel segments for high wear resistance stan Different designs for clamping of machined and unmachined parts available. NEW The new family member CAPTIS-M is also compatible with the ABSIS-C mandrel and the CAPTIS collet. CHANGING DEVICE The quick and easy collet change within 15 seconds reduces set-up times. ABSIS-C MANDREL Innovative, patent-pending rapid-change function for quick retooling from external to internal clamping in less than 1 minute Rapid change of clamping sleeves due to a central clamping screw Stable and precise clamping due to axial pull Mandrel suitable for CAPTIS-D, CAPTIS-A and CAPTIS-M (size 32-65) 3

4 CAPTIS-D COLLET CHUCK WITH AXIAL PULL AND THROUGH-HOLE C 15 CAPTIS-D collet chuck - with axial pull Size Collet chucks D1 mm D2 mm D3 6x M8 6x M8 6x M8 6x M8 6x M12 6x M12 6x M12 D4 mm M54x1,5 M54x1,5 M74x1,5 M74x1,5 M94x1,5 M120x1,5 M132x1,5 D5 mm D6 mm D7 3x M8 3x M8 3x M8 3x M8 3x M10 3x M12 3x M12 D8 mm L1 mm 70, , L2 mm L3 mm L4 min mm 1,5 1,5 1,5 1,5-0,5-0,5-0,5 L4 max mm 7,5 7,5 7,5 7,5 5,5 5,5 5,5 Total stroke mm Maximum draw bar pull kn Total clamping force kn Speed max. min Chucking capacity mm Clamping device manual Conversion kit to CAPTIS-A Turning fixture for soft collets on request

5 CAPTIS-A COLLET CHUCK WITH AXIAL PULL, PREPARED FOR WORKPIECE STOP C 15 CAPTIS-A collet chuck - with axial tension against workpiece stop Size Collet chucks D1 mm D2 mm D3 6x M8 6x M8 6x M8 6x M8 6x M12 6x M12 6x M12 D4 mm M54x1,5 M54x1,5 M74x1,5 M74x1,5 M94x1,5 M120x1,5 M132x1,5 D 5 mm M22x1,5 M30x1,5 M36x1,5 M50x1,5 M55x1,5 M85x1,5 M105x1,5 D6 mm D7 3x M8 3x M8 3x M8 3x M8 3x M10 3xM12 3x M12 D8 mm L1 mm 84 82, , L2 mm L3 mm L4 min mm 1,5 1,5 1,5 1,5-0,5-0,5-0,5 L4 max mm 7,5 7,5 7,5 7,5 5,5 5,5 5,5 Total stroke mm Maximum draw bar pull kn Total clamping force kn Speed max. min Chucking capacity mm Clamping device manual Conversion kit to CAPTIS-D Turning fixture for soft collets on request 5

6 CAPTIS-AF COLLET CHUCK WITH AXIALLY FIXED COLLET, PREPARED FOR WORKPIECE STOP C 15 CAPTIS-AF collet chuck - axially fixed collect chuck, no axial tension against internal workpiece stop Size Collet chucks D1 mm D2 mm D3 6x M8 6x M8 6x M8 6x M8 6x M12 6x M12 6x M12 D4 mm M48x1,5 M54x1,5 M74x1,5 M74x1,5 M120x1,5 M120x1,5 M132x1,5 D5 mm M22x1,5 M30x1,5 M36x1,5 M50x1,5 M65x1,5 M85x1,5 M105x1,5 D6 mm D7 3x M6 3x M8 3x M8 3x M8 3x M8 3x M8 3x M8 D8 mm L1 mm 80, ,5 92, L2 mm 34, L3 mm 15, ,5 18,5 18,5 L4 min mm -4-2,5 2,5 2, L4 max mm 2 3,5 8,5 8, Total stroke mm Maximum draw bar pull kn Total clamping force kn Speed max. min Chucking capacity mm Clamping device manual Turning fixture for soft collets on request

7 CAPTIS INTERMEDIATE FLANGE FOR CAPTIS-D, CAPTIS-A, CAPTIS-AF C 15 Intermediate flange ISO (DIN 55028) with adjusting screw Size 32/42 - Nr. 5 32/42 - Nr. 6 52/65 - Nr. 5 52/65 - Nr. 6 52/65 - Nr. 8 80/100 - Nr. 6 80/100 - Nr Nr Nr. 11 Intermediate flange D1 mm 82, ,375 82, , , , , , ,869 D2 mm 104,8 133,4 104,8 133,4 171,4 133,4 171,4 171,4 235 D3 6x M10 3x M12 6x M10 3x M12 3x M16 6x M12 3x M16 6x M16 3x M20 D4 mm 100/ / D5 6x M8 6x M8 6x M8 6x M8 6x M8 6x M12 6x M12 6x M12 6x M12 D6 mm D7 mm L1 mm 34,5 35, , L2 mm C 15 Intermediate flange cylindrical centre mount with adjusting screw Size 32/42-Z140 52/65-Z140 52/65-Z170 80/100-Z170 80/100-Z Z220 Intermediate flange D1 mm D2 mm 104,8 104,8 133,4 133,4 171,4 171,4 D3 6x M10 6x M10 6x M12 6x M12 6x M16 6x M16 D4 mm 100/ D5 6x M8 6x M8 6x M8 6x M12 6x M12 6x M12 D6 mm D7 mm L1 mm 19,5 27,5 22, L2 mm L3 mm on request 7

8 BENEFITS AT A GLANCE NEW GREATEST FLEXIBILITY Fast conversion from external to internal clamping in less than 1 minute due to the innovative and patent-pending quick-change function Numerous combination options due to modular construction COMPACT AND MODULAR CONSTRUCTION Compact design with reduced interfering contours for optimum workpiece accessibility and enlarged working space Modular conversion option for internal and external workpiece stop SENSITIVE & DEFORMATION-FREE CLAMPING Precise concentricity and repeatability of < 0.01 mm Uniform force distribution by enclosing clamping Stable clamping using axial tension FLEXIBLE APPLICATIONS The CAPTIS-M collet chuck operated manually with a security key is ideally suited for rotating use in lathes as well as for stationary use in drilling, milling and machining centers, measuring machines as well as for conventional and manual processing. ROTATING USE STATIONARY USE 8

9 NEW CAPTIS-M COLLET CHUCK WITH AXIAL TENSION 2) 1) CAPTIS-M collet chuck with axial tension against the workpiece stop Size Collet chuck CAPTIS-M (incl. workpiece stop, protecting sleeve and security key) D1 mm D2 mm [H6] D3 mm D4 6xM8 6xM10 6xM10 6xM10 6xM10 D5 3xM8 3xM10 3xM10 3xM10 3xM10 D6 mm 32,5 42,5 52,5 65,5 85,5 D7 M10 M10 M10 M10 M10 D8 mm [g6] D9 mm D10 3xM8 3xM8 3xM8 3xM8 3xM10 L1 mm L2 mm L3 mm L4 mm L5 mm L6 mm Total stroke mm Collet elongation mm 2,1 2,6 2,6 2,6 2,6 Max. tightening torque Nm Total clamping force kn Speed max. min Chucking capacity mm Protecting sleeve 1) Workpiece stop 2) Changing device manual Chuck key (only for chucks with stationary use) Security key (acc. to DIN 1550 for rotating chucks) Turning fixture for soft collets Manual changing device Security key on request 9

10 NEW INTERMEDIATE FLANGE SUITABLE FOR CAPTIS-M AND LATHE CHUCKS CAPTIS-M Intermediate flange in acc. with DIN ISO (DIN55028) / cylindrical mount on chuck side in acc. with DIN6350 Size 32 - Gr Gr Gr. 6 42/52 - Gr. 4 42/52 - Gr. 5 42/52 - Gr. 6 42/52 - Gr. 8 65/80 - Gr. 5 65/80 - Gr. 6 65/80 - Gr. 8 Intermediate flange D1 mm D2 mm [-0,01/-0,02] D3 mm (145) (185) D4 6xM8 6xM8 6xM8 6xM10 6xM10 6xM10 6xM10 6xM10 6xM10 6xM10/20 D5 mm 61 79, ,6 103,2 136,2 79,6 103,2 136,2 D6 mm 63,513 82, ,375 63,513 82, , ,719 82, , ,719 D7 mm 82,6 104,8 133,4 82,6 104,8 133,4 171,4 104,8 133,4 171,4 D8 mm 3x9 3x9 (3x9) 3x11 3x11 3x11 (3x11) 3x11 3x11 3x11 D9 mm 3x15 3x15 (3x15) 3x18 3x18 3x18 (3x18) 3x18 3x18 3x18 D10 3xM10 3xM10 3xM12 6xM10 6xM10 3xM12 3xM16 6xM10 6xM12 3xM16 L1 mm L2 mm 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 L3 mm L4 mm L5 mm 9 9 (9) (11) Complete with fastening screws CAPTIS-M Intermediate flange in acc. with DIN ISO (DIN 55029) Camlock / cylindrical mount on chuck side in acc. with DIN6350 Size 32 - Gr Gr Gr. 6 42/52 - Gr. 4 42/52 - Gr. 5 42/52 - Gr. 6 42/52 - Gr. 8 65/80 - Gr. 5 65/80 - Gr. 6 65/80 - Gr. 8 Intermediate flange D1 mm D2 mm [-0,01/-0,02] D3 mm (160) (200) (200) D4 6xM8 6xM8 6xM8 6xM10 6xM10/20 6xM10/20 6xM10/20 6xM10 6xM10/20 6xM10/20 D5 mm 61 79, ,6 103,2 136,2 79,6 103,2 136,2 D6 mm 63,513 82, ,375 63,513 82, , ,719 82, , ,719 D7 mm 82,6 104,8 133,4 82,6 104,8 133,4 171,4 104,8 133,4 171,4 D8 mm 6x9 6x9 (6x9) 6x11 6x11 6x11 (6x11) 6x11 6x11 (6x11) D9 mm 6x15 6x15 (6x15) 6x18 6x18 6x18 6x18) 6x18 6x18 (6x18) L1 mm L2 mm 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 L3 mm 32,2 38,2 44,2 32,2 38,2 44,2 50,7 38,2 44,2 50,7 L4 mm L5 mm 9 9 (9) (6) (.11) Complete with cam locking bolts 10 on request

11 INTERMEDIATE FLANGE NEW SUITABLE FOR CAPTIS-M AND LATHE CHUCKS CAPTIS-M Intermediate flange in acc. with DIN ISO (DIN 55027) with studs and collar nuts / cylindrical mount on chuck side in acc. with DIN6350 Size 32 - Gr Gr Gr. 6 42/52 - Gr. 4 42/52 - Gr. 5 42/52 - Gr. 6 42/52 - Gr. 8 65/80 - Gr. 5 65/80 - Gr. 6 65/80 - Gr. 8 Intermediate flange D1 mm D2 mm [-0,01/-0,02] D3 mm (148) (195) D4 6xM8 6xM8 6xM8 6xM10 6xM10 6xM10 6xM10 6xM10 6xM10 6xM10 D5 mm 61 79, ,6 103, ,6 103,2 136,2 D6 mm 63,513 82, ,375 63,513 82, , ,719 82, , ,719 D7 mm 82,6 104,8 133,4 82,6 104,8 133,4 171,4 104,8 133,4 171,4 D8 mm 3x9 3x9 (6x9) 3x11 3x11 3x11 (6x11) 6x11 6x11 6x11 D9 mm 3x15 3x15 (6x11) 3x18 3x18 3x18 (6x18) 6x18 6x18 6x18 L1 mm L2 mm 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 L3 mm L4 mm L5 mm 9 9 (9) (11) Complete with studs and collar nuts CAPTIS-M Intermediate t flange in acc. with DIN ISO (DIN 55028) / cylindrical mount on chuck side in acc. with DIN6350 Size 32 - Gr. 3 (ZA90) 32 - Gr. 4 (ZA115) 32 - Gr. 5 (ZA140) 42/52 - Gr. 3 (ZA90) 42/52 - Gr. 4 (ZA115) 42/52 - Gr. 5 (ZA140) 42/52 - Gr. 6 (ZA170) 65/80 - Gr. 5 (ZA140) 65/80 - Gr. 6 (ZA170) Intermediate flange D1 mm D2 mm [-0,01/-0,02] D3 mm D4 6xM8 6xM8 6xM8 6xM10 6xM10 6xM10 6xM10 6xM10 6xM10 D5 mm D6 mm ,022/ ,022/ ,025/ ,022/ ,022/ ,025/ ,025/ ,025/ ,025/0 D7 mm 70,6 82,6 104,8 70,6 82,6 104,8 133,4 104,8 133,4 D8 3xM10 3xM10 3xM10 6xM10 6xM10 6xM10 3xM12 6xM10 6xM12 L1 mm L2 mm 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 3,5 L3 mm L4 mm L5 mm Complete with fastening screws on request 11

12 NEW BASE PLATE SUITABLE FOR CAPTIS-M AND LATHE CHUCKS Base plate for CAPTIS-M and lathe chucks / cylindrical mount on chuck side in acc. with DIN6350 Chuck size 32 42/52 65/80 Base plate D1 mm D2 mm [-0,01/-0,02] D3 mm D4 6xM8 6xM10 6xM10 D5 mm D6 mm D7 mm D8 mm 3x9 3x11 3x11 D9 mm 3x15 3x18 3x18 D10 mm L1 mm L2 mm L3 mm L4 mm L5 mm STATIONARY USE WITH BASE PLATE 12

13 ABSIS-C MANDREL MANDREL FOR CHANGING FROM EXTERNAL TO INTERNAL CLAMPING, SUITABLE FOR CAPTIS-M, CAPTIS-D, CAPTIS-A ABSIS-C segment clamping mandrel Size ABSIS 00 ABSIS 00 ABSIS 00 ABSIS 00 ABSIS 01 ABSIS 01 ABSIS 01 ABSIS 01 ABSIS 02 ABSIS 02 ABSIS 02 ABSIS 03 Segment clamping mandrel For CAPTIS 32 CAPTIS 42 CAPTIS 52 CAPTIS 65 CAPTIS 32 CAPTIS 42 CAPTIS 52 CAPTIS 65 CAPTIS 42 CAPTIS 52 CAPTIS 65 CAPTIS 65 D Min-Ø unclamped from mm 19,7 19,7 19,7 19,7 25,7 25,7 25,7 25,7 35,7 35,7 35,7 50,7 D Min-Ø unclamped to mm 27,7 27,7 27,7 27,7 38,7 38,7 38,7 38,7 54,7 54,7 54,7 81,7 D1 mm D2 mm D3 3x M8 3x M8 3x M8 3x M8 3x M8 3x M8 3x M8 3x M8 3xM8 3x M8 3x M8 3x M8 D4 mm D5 mm D6 3x M6 3x M6 3x M6 3x M6 3x M6 3x M6 3x M6 3x M6 3x M6 3x M6 3x M6 3x M6 D7 mm D8 mm M6x0,75 M6x0,75 M6x0,75 M6x0,75 M10x1 M10x1 M10x1 M10x1 M14x1 M14x1 M14x1 M18x1 L1 mm 62,2 62,2 62,2 62,2 67,2 67,2 67,2 67,2 95,2 95,2 95,2 105,2 L2 mm 56,7 56,7 56,7 56,7 60,7 60,7 60,7 60, ,2 L3 mm ,5 42,5 42,5 44,5 L4 mm ,25 30,25 30,25 31,5 L5 mm 21,7 21,7 21,7 21,7 25,7 25,7 25,7 25,7 42,5 42,5 42,5 48,7 L6 mm ,5 Clamping sleeves, workpiece stop and other accessories for ABSIS-C can be found in the RÖHM product catalogue. 13

14 COLLET SUITABLE FOR ALL CAPTIS CLAMPING SYSTEMS Clamping of unmachined parts with extension 32 46,2 57,7 47 X 8-32mm 1 CAPTIS RLQ / D3* 32 46,2 57,7 47 X 7-27mm 1 CAPTIS SQ / D3* 32 46,2 57,7 47 X 7-22mm 1 CAPTIS VQ / D3* Clamping of machined parts without extension 32 46,2 57,7 44 X 4-32mm 1 CAPTIS RG / D3* 32 46,2 57,7 44 X 5,15,20mm 1 CAPTIS WG / D3* Clamping of unmachined parts with extension ,5 47 X 8-42mm 0,5 CAPTIS RLQ / D3* ,5 47 X 7-36mm 1 CAPTIS SQ / D3* ,5 47 X 7-30mm 1 CAPTIS VQ / D3* Clamping of machined parts without extension ,5 42 X 4-42mm 0,5 CAPTIS RG / D3* ,5 42 X 8,15,30mm 0,5 CAPTIS WG / D3* Clamping of unmachined parts with extension 52 65,7 79,5 46 X 8-52mm 0,5 CAPTIS RLQ / D3* 52 65,7 79,5 46 X 7-45mm 1 CAPTIS SQ / D3* 52 65,7 79,5 46 X 8-36mm 1 CAPTIS VQ / D3* Clamping of machined parts without extension 52 65,7 79,5 46 X 4-52mm 0,5 CAPTIS RG / D3* 52 65,7 79,5 46 X 8,15,30mm 0,5 CAPTIS WG / D3* 14 (G): Smooth from 4-7 mm smooth (LQ): Longitudinal and transverse grooves from 8-10 mm with trans. grooves (Q): Transverse grooves caused by production (W): Soft * Please specify clamping diameters D3 in the order, valid for collet chucks type LQ + Q

15 COLLET SUITABLE FOR ALL CAPTIS CLAMPING SYSTEMS Clamping of unmachined parts with extension ,5 58 X 8-65mm 0,5 CAPTIS RLQ / D3* ,5 58 X 7-56mm 1 CAPTIS SQ / D3* ,5 58 X 7-46mm 1 CAPTIS VQ / D3* Clamping of machined parts without extension ,5 53 X 8-65mm 0,5 CAPTIS RG / D3* ,5 53 X 8,20,40mm 0,5 CAPTIS WG / D3* Clamping of unmachined parts with extension 80 94,5 114,5 53 X 11-80mm 1 CAPTIS RLQ / D3* 80 94,5 114,5 53 X 7-68mm 1 CAPTIS SQ / D3* 80 94,5 114,5 53 X 8-42mm 1 CAPTIS VQ / D3* Clamping of machined parts without extension 80 94,5 114,5 53 X 5-80mm 1 CAPTIS RG / D3* 80 94,5 114,5 53 X 20,30,40, 60mm 1 CAPTIS WG / D3* Clamping of unmachined parts with extension ,5 59 X mm 1 CAPTIS RLQ / D3* ,5 59 X 50-86mm 1 CAPTIS SQ / D3* ,5 59 X 50-70mm 1 CAPTIS VQ / D3* Clamping of machined parts without extension ,5 59 X mm 1 CAPTIS RG / D3* ,5 59 X 30,45,65, 90mm 1 CAPTIS WG / D3* Clamping of unmachined parts with extension , X mm 1 CAPTIS RLQ / D3* , X mm 1 CAPTIS SQ / D3* , X 50-85mm 1 CAPTIS VQ / D3* Clamping of machined parts without extension , X mm 1 CAPTIS RG/ D3* , X 65,90,110mm 1 CAPTIS WG / D3* (G): Smooth from 4-7 mm smooth (LQ): Longitudinal and transverse grooves from 8-10 mm with trans. grooves (Q): Transverse grooves caused by production (W): Soft * Please specify clamping diameters D3 in the order, valid for collet chucks type LQ + Q 15

16 RÖHM GmbH Heinrich-Röhm-Straße Sontheim/Brenz Germany Tel Fax info@roehm.biz Id.-Nr / 0917 Ze