VALU-BEAM SMI912 Series

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1 VALU-BAM MI92 eries AMUR Intrinsically afe D ensors Features MI92 eries sensor, with I3R2 current amplifier module (left) and intrinsic safety barrier (right) KMA xia RTL/ Offers economy, performance and reliability in a rugged housing Provides standard limit-switch mounting hole spacing Use with approved intrinsically safety barriers and Banner M-AMP model I3R2 current trip point amplifier ertified for use in all lasses, roups, and Divisions of hazardous locations as defined by Article 5 of the ational lectrical ode when used with approved I.. barriers Provides to 3V dc supply voltage with P output Features a light- or dark-operate selection switch Available in opposed, polarized and non-polarized retroreflective, diffuse, convergent, and glass or plastic fiber optic sensing modes Ranges up to 6 m Integral 3-pin Mini-style QD fitting; QD cordset required, see page 9 Models Long-Range Opposed hort-range Opposed ensing Mode Model Range Voltage 88 nm Infrared OPPOD ffective Beam: 3 mm (.5") 88 nm Infrared OPPOD ffective Beam: 3.5 mm (.) MI9QD mitter MI9RQD Receiver MI9RQD mitter MI9RRQD Receiver 6 m (2') 3 m (') to 3V dc on-polarized Retro Polarized Retro ensing Mode Model Range Voltage 65 nm Visible Red 65 nm Visible Red P RTRO POLAR RTRO MI92LVQD MI92LVAQD 5 mm to 9 m (6" to 3') 3 mm to.5 m (' to 5') to 3V dc Performance based on use of a model BRT-3 retroreflector ( diameter). Actual sensing range may be more or less than specified, depending on the efficiency and reflective area of the retroreflector used. Models continued on page 2 WARI... ot To Be Used for Personnel Protection ever use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death. These sensors do OT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. onsult your current Banner afety Products catalog for safety products which meet OHA, and I standards for personnel protection. Printed in UA 2/7 P/ 3396 rev. J

2 VALU-BAM MI92 eries AMUR Models, continued Long-Range Diffuse hort-range Difusse onvergent ensing Mode Model Range Voltage 88 nm Infrared DIFFU 65 nm Visible Red OVRT MI92DQD 76 mm () MI92DRQD 38 mm (5") MI92VQD Focus at: 38 mm (.5") pot ize at Focus:.5 mm (.6") to 3V dc Plastic Fiber Optic lass Fiber Optic ensing Mode Model Range Voltage 65 nm Visible Red PLATI FIBR 88 nm Infrared LA FIBR 88 nm Infrared LA FIBR MI92FPQD MI92FQD mitter MI92RFQD Receiver MI92FQD ee performance curves on page 5 ee performance curves on page 6 ee performance curves on page 6 to 3V dc Overview VALU-BAM MI92 eries sensors are designed for intrinsically safe operation in hazardous atmospheres. They are certified by Factory Mutual Research, A, and KMA as being intrinsically safe when used with approved intrinsic safety barriers. ens. Regulator L.. Brown to 3V dc MI92 eries sensors may be wired for either two- or three-wire current-sinking operation. In the three-wire hookup, which requires two intrinsic-safety barriers, the sink current is 5 ma. The two-wire hookup, which requires one barrier, sinks ma (OFF state) and 2 ma (O state). MI92 eries sensors feature rugged, encapsulated construction, along with adjustable sensitivity and switchable light or dark operate. They also include Banner's exclusive Alignment Indicating Device system, which lights an indicator LD whenever the sensor sees its modulated light source, and pulses at a rate proportional to the received light signal strength. Receiver Amp Demodulator D.. D urrent ense Oscillator 27 Ohms mitter Figure. Functional schematic Black 36V Blue Output ommon Intrinsic safety barriers and current trip point amplifier model I3R2 are also available (see pages 9 and ). 2 P/ 3396 rev. J Banner ngineering orp. Minneapolis, M U..A. Tel:

3 VALU-BAM MI92 eries AMUR Installation otes WARI... xplosion Hazard Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous. FM ITALLATIO. Barriers must be installed in accordance with manufacturer's instructions. 2. Barrier entity parameters must meet the following requirements: Voc or Vt Vmax a i cable Isc or It I max La Li Lcable 3. Maximum non-hazardous area voltage must not exceed 25V.. For guidance on installation, see /IA RP2.6, Installation of Intrinsically afe Instrument ystems for Hazardous (lassified) Locations. 5. The sensors are suitable for installation without barriers in lass I Div. 2 roups A, B,, D; lass II Div. 2 roup ; and lass III Div. 2, when installed in (or through the wall of) a suitable enclosure with provision for connection of rigid metal conduit per the ational lectrical ode, as acceptable to the local inspection authority having jurisdiction. A ITALLATIO. Barriers must be installed in accordance with manufacturer's instructions. 2. Barrier entity parameters must meet the following requirements: Voc Vmax a i cable Isc I max La Li Lcable 3. Maximum non-hazardous area voltage must not exceed 25V.. Install in accordance with anadian lectrical ode, Part I. 5. The sensors are suitable for installation without barriers in lass I Div. 2 roups A, B,, D when installed in (or through the wall of) a suitable enclosure with provision for connection of rigid metal conduit per the anadian lectrical ode, as acceptable to the local inspection authority having jurisdiction. In Div. 2 installations (without barriers), observe warning at left. 6. If barriers with Volt/Ohm parameters are used, the following parameters shall apply: One ingle-hannel Barrier ystems one 28 V (max), 3 Ω (min) Two ingle-hannel Barrier or One Dual-hannel ystems two 28 V (max), 6 Ω (min) one 28 V (max), 3 Ω (min) and one V (max), 5 Ω (min) one 28 V (max), 3 Ω (min) and one 28 V diode return ensor ntity Parameters Vmax (Ui) 3V dc Imax (li) ma Pi 75 mw i = µf Li = mh Banner ngineering orp. Minneapolis, M U..A. Tel: P/ 3396 rev. J 3

4 VALU-BAM MI92 eries AMUR upply Voltage and urrent Output onfiguration Output Rating Output Response Time ensing Beam Repeatability Adjustments Indicators onstruction nvironmental Ratings onnections pecifications ensor only: requires to 3V dc, 25 ma maximum Division use (with barriers): requires a minimum system supply voltage of volts (see hookup information and hookup diagrams). urrent sinking P open-collector transistor Three-wire hookup sinks 5 ma maximum, continuous ( to 3V dc) Two-wire hookup sinks ma (OFF state) and 2 ma (O state), to 3V dc. Outputs are short-circuit protected. Opposed-mode receivers: 8 milliseconds O/ milliseconds OFF; independent of signal strength All other models: milliseconds O and OFF millisecond delay on power-up (output does not conduct during this time). Infrared (88 nm) or visible red (65 nm), depending on model Opposed mode:. millisecond All other modes:.3 milliseconds Repeatability is independent of signal strength. Light/Dark Operate select switch on rear of sensor ensitivity control on rear of sensor allows precise gain setting (turn clockwise to increase gain) ensors include Banner's exclusive Alignment Indicating Device (D ) system, which lights a top-mounted red indicator LD whenever the sensor sees its modulated light source, and pulses the LD at a rate proportional to the received light signal strength. Housing: reinforced PBT, totally encapsulated Lenses: molded acrylic Hardware: stainless steel Meets MA standards, 2, 3, 3,,, 2, and 3, I IP66 upplied with integral 3-pin Mini-style QD fitting; requires cordset model MB (see Accessories), purchased separately. Operating onditions Temperature: 2 to 7 ( to 58 F) Max. Relative Humidity: 5 (non-condensing) ertifications xia Application ote KMA RTL/ pecial onditions for afe Use: Parts of the enclosure are non-conducting and may generate an ignition-capable level of D. leaning of the equipment shall be done only with a damp cloth. KMA: A: Approvals 5, 52, 528 KMA o. 3AT II 2 x ib II T5 Ta #2-M987, 57-92, 23-M987, xia L I DIV P A-D L I DIV 2 P A-D FM: 36, 36, 38 I.. L I, II, III DIV P A-,.I. L I, II, III DIV 2 P A-D, P/ 3396 rev. J Banner ngineering orp. Minneapolis, M U..A. Tel:

5 VALU-BAM MI92 eries AMUR Performance urves Long-Range Opposed hort-range Opposed on-polarized Retro Polarized Retro xcess ain. m.. m.. m. MI9QD & MI9RQD m 3.3' MI9RQD & MI9RRQD. m. MI92LVQD. m. with " reflector (BR T-) with BR T-T tape. m. MI92LVAQD. m. m m 3.3' m 3.3' with BRT-3 retroreflector m 3.3' with reflector (BR T-3) m m m m 5 mm mm 5 mm 3 mm 2 mm mm 5 mm mm 5 mm mm 2 mm 3 mm 5 mm mm 5 mm 5 mm mm 5 mm 5 mm 5 mm Beam Pattern 5 m 5'.6 m 2' MI9QD/MI9RQD 3 m ' 5 m 5' MI9RQD/ MI9RRQD.2 m.8 m ' 6' MI92LVQD 2 m m 6 m 9' 5' 2' 6 m 2' 2. m 8' with BRT-3 RFLTOR MI92LVAQD with BRT-3 RFLTOR m 2 m 3 m m 3' 6' 9' 2' Performance based on use of a model BRT-3 retroreflector ( diameter). Actual sensing range may be more or less than specified, depending on the efficiency and reflective area of the retroreflector used. 8 m 27' 75 m 25' 3. m ' 5 m 5' 6" 6" 8" 8" 6" 6" m " " Long-Range Diffuse hort-range Diffuse onvergent Plastic Fiber Optic xcess ain Beam Pattern Diffuse mode performance based on use of 9% reflectance white test card A I mm. mm. MI92DQD mm. mm.. mm. mm. MI92DRQD mm. mm. with PIT26U o Lenses mm. Range is based on 9% reflectance white test card. mm. Range is based on 9% reflectance white test card with PIT6U o Lenses with PBT26U fiber mm Range is based on 9% reflectance white test card mm MI92VQD onvergent Mode mm MI92FPQD Opposed mode plastic fibers mm MI92FPQD Diffuse mode plastic fiber mm. with PBT6U fiber mm with PIT6U Lenses mm mm mm mm 9.5 mm 3 mm 6.5 mm 9.5 mm 3 mm 6.5 mm 2. mm.6 mm.8 mm.8 mm.6 mm 2. mm 6.5 mm 3 mm 9.5 mm 6.5 mm 3 mm 9.5 mm 5 mm 3 mm 5 mm 5 mm 3 mm 5 mm mm mm 3. MI92DQD 6 mm 6" MI92DRQD MI92VQD onvergent Mode 5 mm.6" " 7.5 mm. 3 mm 5 mm 6" 3 mm. 5. mm.6" 6 mm 8" 2 9" 5 mm.8" MI92FPQD Opposed Mode PIT26U 5 mm 22.5 mm.9" 6 mm 2 3 mm 6 mm 2. PIT6U MI92FPQD - Diffuse Mode mm 3. mm. 76 mm 3 5" 3." PBT26U PBT6U.75".5".25".25".5".75".75".5".25" 5".25".5".75".9".6"...6".9".8"..6".6"..8".5".".5".5".".5" 37.5 mm.5" Banner ngineering orp. Minneapolis, M U..A. Tel: P/ 3396 rev. J

6 VALU-BAM MI92 eries AMUR Performance urves xcess ain Beam Pattern xcess ain Beam Pattern lass Fiber Optic, Opposed Mode mm.. m. IT23 and L9 Lenses IT3 fibers mm. m 3.3' MI9FQD MI9RFQD Opposed mode glass fibers mm MI9FQD MI9RFQD IT23 and L6F Lenses m IT23 fibers mm m 5 mm 5 mm 3 mm 2 mm mm mm 2 mm 3 mm MI9FQD/MI9RFQD mm MI9FQD/ MI9RFQD 2.5 m 8' IT23 2 mm 8" IT23 fibers with L9 Lenses 5. m 6' 3 mm 7.5 m 2' IT3 mm 6". m 32' " 8" IT23 fibers with L6F Lenses " 5 mm 2.5 m ' 8" lass Fiber Optic, Opposed or Diffuse Mode Diffuse mode performance based on use of 9% reflectance white test card A I. m. MI92FQD mm. IT3 fibers mm. MI92FQD with L9 lens and BT3 fibers. m. with BT3 fibers Retroreflective model with BRT-3 target MI92FQD Opposed mode glass fibers mm m 3.3' IT23 fibers with L6F lens and BT3 fibers Diffuse mode Range is based on 9% reflectance white test card with BT23 fibers mm m 5 mm 5 mm mm 5 mm w/l9 lens 5 mm mm 5 mm 2. mm.8mm.2 mm.6 mm.6 mm.2 mm.8 mm 5 mm MI92FQD mm MI92FQD.25 ' m ' BT3 IT23 fibers 2 mm 8" 2.5 m 8' 3 mm 3.75 m 2' IT23 fibers w/l6f lens BT3 fiber, retroreflective mode, with BRT-3 reflector MI92FQD Diffuse Mode mm 6" 5. m 6' BT23 5 mm 6.25 m 2'.".75".5".25" " " 6" 6".25".5".75". mm. mm. mm. mm 2. mm 7.5 mm. 5. mm.6" 22.5 mm.9" 3. mm.." 37.5 mm.5" 36.6 mm (.) LD Indicator 35.6 mm (.) 5.8 mm (2.") 39. mm (.5) Lens enterline Dimensions Light/Dark Operate elect (L.O. = W, D.O. = W) ensitivity ontrol (Turn W to Increase).5 mm (#) crew learance (2) OT: ontrol potentiometers are behind cover screws; remove screws to access controls 7.8 mm (.7") 26.7 mm (.5") M3 x.5 Thread Hex ut upplied 5.6 mm (.2) Mini-style Quick-disconnect 25. mm (.") P/ 3396 rev. J Banner ngineering orp. Minneapolis, M U..A. Tel:

7 VALU-BAM MI92 eries AMUR Hookups MI92 eries sensors are certified intrinsically safe OLY when used with certified energy-limiting intrinsically safe barriers. Banner does not manufacture such barriers; however, our applications engineers can refer you to suppliers of certified barriers that will interface with Banner sensors. MI92 eries sensors may be wired using Banner urrent Amplifier ontrol Module I3R2 (see page 9). ote from the hookup diagrams (page 8) that the installation may be made with either a single barrier (2-wire hookup) or with a double barrier (3-wire hookup). mitter-only units (MI9QD, RQD, and FQD) use the 2-wire hookup; all other models use either 2- or 3-wire hookup. In the 2-wire configuration, the sensor will act as a current sink, drawing less than ma in the OFF state and more than 2 ma in the O state. The user must provide a current sensing device ( current sensor in the diagram) to convert the current to a logic level. In the 3-wire configuration, the output may be used directly to control loads of less than 5 ma. In selecting the barrier, it is important to consider the barrier's resistance. The sensor must have at least volts across the brown and blue power leads for proper operation, and the barrier will cause a voltage drop due to its resistance. The formula that determines how much resistance is allowed is: R = (supply voltage volts) If the supply voltage is 2V dc, then the maximum resistance is 56 ohms. If the supply voltage is 8V dc, then the maximum resistance is 32 ohms. This includes the resistance of any current sensing device used (in the 2-wire configuration), so the barrier resistance must be further reduced by the current sensor resistance. ote that, in the 3-wire hookup, the positive load barrier is in series with the load. This will result in an apparent saturation voltage of the output that is higher than the sensor output by the amount of I x R (current times resistance) drop through the barrier. A positive input barrier is required for both supply and for load. The sensor s blue (negative supply) lead is normally connected to the ground terminal of the barrier. The user is responsible for proper installation and maintenance of this equipment, and must conform with the certification requirements relating to barriers and to maximum allowable capacitance and inductance of the field wiring. If in doubt about these requirements, our applications engineers can refer you to the appropriate authority. Banner ngineering orp. Minneapolis, M U..A. Tel: P/ 3396 rev. J

8 VALU-BAM MI92 eries AMUR Hookups, continued afe Area Hazardous Area Barriers not required for Div. 2 3V dc (reference OT #5 for FM & A on page 3) 3-Wire Hookup Operating Voltage 8-3V dc 25 ma dc - IPUT L O A D I 5 ma max. onnection to ontrol Room quipment should not use or generate more than 25V I V I.. - OUT BLAK OUT BROW Blue 3 2 MI9 eries ensor Bottom View (colors shown are for mating cordset MB-32) arth round (less than ohm) Busbar OT: mitters have no output connection (no connection to black wire) Barriers not required for Div. 2 3V dc max. (Reference OT #5 for FM & A on page 3) 2-Wire Hookup Operating Voltage 8-3V dc 25 ma dc - Input afe Area ma (OFF tate) 2 ma (O tate) URRT ensor I I.. - V - Barrier OUT 2 BROW Blue BLAK 3 2 Hazardous Area MI9 eries ensor Bottom View (colors shown are for mating cordset MB-32) arth round (less than ohm) BUBAR P/ 3396 rev. J Banner ngineering orp. Minneapolis, M U..A. Tel:

9 VALU-BAM MI92 eries AMUR Accessories Quick-Disconnect (QD) ordsets All MI92 eries sensors require a 3-conductor quick-disconnect cordset. ordset is not included with the sensor and must be ordered separately. tyle Model Length Dimensions Pinout 3-pin Mini-style traight MB-36 MB-32 MB-33 2 m (6.5') m (2') 9 m (3') 6 mm max. 7/8-6U-2B ø 28 mm max. 3 = Brown 3 = Blue = Black urrent Trip-Point Module Model I3R2 Description elf-contained module converts the MI92 sensor s current output signal to a trip point switch. PDT electromechanical relay switches loads that draw up to 5 amps. The PT solid-state relay can switch a D load of up to 3V dc, max.; 2 ma max. Powered by either 5-3V ac or 2-25V ac. upplies dc power to operate a single sensor or both the emitter and receiver of one MI eries opposed-mode sensor pair. The sensor's input to the I3R2 is protected against short circuits. Built-in circuit diagnostics indicate an input overload by flashing an LD status light. Module has two isolated output switches, a 5-amp rated PDT electromechanical relay and a solid-state transistor switch used for logic-level interfaces. May be ordered either alone or as a part of a kit (see page ). upply Voltage Output onfiguration 5 to 3V ac or 2 to 25V ac, 5/6 Hz (8 VA) PDT electromechanical relay: ontact rating: 25V ac maximum, 2V dc maximum, 5 amps maximum (resistive load), / HP at 2V ac. Install transient suppressor (MOV) across contacts which switch inductive loads. Min. load: 2V dc,.a. losure time: milliseconds maximum. Release time: milliseconds maximum. Maximum switching speed: 2 operations/second. Mechanical life: 2,, operations olid-state dc relay: PT optically-coupled transistor; 3V dc maximum, 2 ma maximum. mitter Power 2V dc at 25 ma maximum available at module pin #3 Inputs Indicators urrent Trip-Point Module pecifications Trip point for output "OFF": ma Trip point for output "O": 2 ma Trip point range for input overload indication: 3 ma I 8 ma tatus Indicators for OUTPUT O and IPUT overload/short onstruction Housing: rugged polyphenylene oxide (PPO ).6" x 2. x tandard round-pin -pole base. Use R- socket or equivalent. Operating onditions Temperature: to 5 (32 to 22 F) Banner ngineering orp. Minneapolis, M U..A. Tel: P/ 3396 rev. J 9

10 VALU-BAM MI92 eries AMUR Model (Barrier Only) Barrier Description Accessories, continued Kit Model IB- ingle-channel intrinsically safe barrier I2BK- I2B- Dual-channel intrinsically safe barrier (typically used in opposed-mode applications) Intrinsic afety Barriers I2BK-2 Kit Description Includes I3R2 current amplifier, one R- socket, one DI-rail mount, one single-channel intrinsically safe barrier Includes I3R2 current amplifier, one R- socket, one DI-rail mount, one dual-channel intrinsically safe barrier urrent Trip-Point Module Hookups Hookup for Opposed-Mode mitters and Receivers afe Area Hazardous Area A upply Relay Output 5 amp contacts 5 to 3V ac 2 to 25V ac I3R2 Input: ma (OFF tate) 2 ma (O tate) Aux. Input ommon OPTO-oupler Output: 2 ma max. I I arth round (less than Ω) - Dual Barrier I.. - Busbar OUT OUT Brown Brown Black 3 3 Blue Blue Bottom view of cordset connector on sensor (colors shown are for mating cordset model MI-32) MI eries mitter MI eries Receiver MITTR RIVR mitter models: MI9QD, MI9RQD, MI9FQD Receiver models: MI9RQD, MI9RRQD, MI9RFQD Hookup for Other MI92 eries ensors afe Area afe Area Hazardous Area A upply Relay Output 5 amp contacts Relay Output 5 amp contacts 5 to 3V ac A 5 to 3V ac upply 2 to 25V ac 2 to 25V ac I3R2 I3R2 Input: ma (OFF tate) Input: 2 ma (O tate) ma (OFF tate) 2 ma (O tate) Aux. Input Aux. Input ommon ommon OPTO-oupler Output: 2 ma max. OPTO-oupler Output: 2 ma max. I Hazardous Area Black Black I OUT Brown 3 V OUT I.. - Brown - Blue 3 V I.. - I.. - BlueBottom view of cordset connector on sensor Barrier I.. Bottom view (colors of cordset shown are for mating connector cordset on sensor model MB-32) Barrier (colors shown are for mating Busbar cordset model MB-32) Busbar BAR MI92 RI OR arth round (less than Ω) arth round (less than Ω) P/ 3396 rev. J Banner ngineering orp. Minneapolis, M U..A. Tel:

11 VALU-BAM MI92 eries AMUR Accessories, continued Mounting Brackets Bracket dimensions are available online at MB3MM 3 mm 2-gauge, 3 stainless steel, right-angle mounting bracket with a curved mounting slot for versatile orientation learance for M6 (/) hardware 3 mm swivel bracket MB3A 3 mm right-angle mounting bracket with a curved mounting slot for versatile orientation 2-gauge stainless steel learance for M6 (/) hardware MB3 Black reinforced thermoplastic polyester Includes stainless steel mounting and swivel locking hardware Banner ngineering orp. Minneapolis, M U..A. Tel: P/ 3396 rev. J

12 VALU-BAM MI92 eries AMUR WARRATY: Banner ngineering orp. warrants its products to be free from defects for one year. Banner ngineering orp. will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied. P/ 3396 rev. J Banner ngineering orp., 97 Tenth Ave. o., Minneapolis, M UA 55 Phone: mail: sensors@bannerengineering.com

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