PD45 Series PicoDot. Retroreflective-Mode Models. Supply Voltage V dc

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1 PD45 eries PicoDot Polarized Retroreflective and onvergent Laser ensors Features OT: certification applies to all models except PD45V..3 eries ompact and lightweight; ideal for use on robotic end effectors lass 2 laser diode light source. onvergent beam models have precise, high-energy sensing spot at focus, available in four focal lengths: 5 mm (2"), mm (4"), (8"), and (2"). Retroreflective models have precise, narrow beam; excellent for sensing the presence of tiny parts at close range, small parts at medium ranges and for accurate sensing over long distances. Fast,.2 millisecond sensing response for high-speed sensing or counting. to 3V dc operation; choice of P (sinking) or PP (sourcing) complementary solid state output. hoose models with 2 m (6.5') or 9 m (3') unterminated cable, or with 5 mm (6") uro-style pigtail quick-disconnect (QD) connector xcellent for applications where high sensing power and small beam size are important. Operates over sensing ranges typically accomplished only by conventional opposed-mode photoelectrics; uses a special filter to polarize the emitted light, filtering out unwanted reflections from shiny objects. Retroreflective-Mode Models P Visible Red; lass 2 laser; 65 nm Models Range** able* upply Voltage Output Type xcess ain Performance based on BRT-364BM retro target PD45V6LLP PD45V6LLPQ PD45VP6LLP PD45VP6LLPQ.2 to.6 m (8" to 35') 5-pin QD 5-pin QD -3V dc P PP. m.33 ft Retroreflective PicoDot. m 3.3 ft DT with BRT-364BM m 33 ft m 33 ft * 9 m (3') cables are available by adding the suffix W/3 to the model number of any cabled sensor (e.g., PD45V6LLP W/3). Models with QD connectors require an optional mating cable; see page 6. ** Tested using a BRT-36x4BM retro target (included with each sensor). ctual range depends on the efficiency and size of the retroreflective target used. ome targets have produced ranges up to 39.6 m (3'); see page 8.! WR... ot To Be Used for Personnel Protection ever use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death. These sensors do OT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. sensor failure or malfunction can cause either an energized or de-energized sensor output condition. onsult your current Banner afety Products catalog for safety products which meet OH, and standards for personnel protection. Phone: Fax: Web: - mail: info@clrwtr.com

2 PD45 eries PicoDot ensors xcels at sensing small parts and profiles and uses fixed-field technology to ignore objects beyond the maximum sensing distance. onvergent-mode Models Visible Red; lass 2 laser; 65 nm Models Focus able* upply Voltage Output Type xcess ain Beam Width Performance based on 9% white test card PD45V65 PD45V65Q PD45VP65 PD45VP65Q 5 mm (2.") 5-pin uro-style QD 5-pin uro-style QD -3V dc P PP 4 in 5 mm (2 in) PicoDot.4 in DT onvergent Mode 4 in mm 4 in m n Pi ot onvergent Mode T PD45V6 PD45V6Q PD45VP6 PD45VP6Q (4.") 5-pin uro-style QD 5-pin uro-style QD -3V dc P PP mm.4 in mm.4 in mm (4 in) PicoDot DT onvergent Mode mm 4 in mm 4 in mm mm mm (4 in) PicoDot onvergent Mode 25 mm. in 5 mm 2. in 75 mm 3. in DT mm 4. in 25 mm 5. in.2 in.8 in.4 in.4 in.8 in.2 in PD45V62 PD45V62Q PD45VP62 PD45VP62Q 2 (8.") 5-pin uro-style QD 5-pin uro-style QD -3V dc P PP mm.4 in mm.4 in (8 in) PicoDot onvergent Mode DT mm 4 in mm 4 in mm mm (8 in) PicoDot onvergent Mode 5 mm mm 5 mm 25 mm 2. in 4. in 6. in 8. in. in DT.2 i.8 i.4 i.4 i.8 i.2 i PD45V63 PD45V63Q PD45VP63 PD45VP63Q 35 mm (2.") 5-pin uro-style QD 5-pin uro-style QD -3V dc * 9 m (3') cables are available by adding the suffix W/3 to the model number of any cabled sensor (e.g., PD45V6 W/3). Models with QD connectors require an optional mating cable; see page 6. P PP mm mm 75 mm 3. in 5 mm 6. in 225 mm 8. in DT 2. in 375 mm 4. in.2 in.8 in.4 in.4 in.8 in.2 in Phone: Fax: Web: - mail: info@clrwtr.com

3 DO OT TR TO BM L 2 LR PRODUT void exposure - laser light emitted from this aperture PK POWR 2 mw 2KHz % DUTY YL nm OMPL TO 2 FR PRT 4. D 6825-:994 PD45 eries PicoDot ensors Retroreflective ensor lignment Distance from ensor to Object Y Beam divergence approximately milliradian Minimum Detection size.3 m (').78 mm (.7 ").5 m (5') 2. (.8 ") 3 m (') 3.5 mm (.2") 9 m (3') 5.8 mm (.2 ") 5 m (5') 9.65 mm (.38") 8 m (6') 2.7 mm (.5") Beam size and shape at aperture Y 3. (.3") 4. (.6") 5.8 mm (.2 ") 8. (.32") 2.7 mm (.5") 9.5 mm (.75") Because the PicoDot laser sensor has such a long sensing range, and because its beam is so narrow (compared to the beam of typical retro sensors), its alignment is somewhat less forgiving and more difficult to accomplish. s Figure 3 indicates, the effect of angular misalignment can be dramatic, especially over distance. For example, with one 2 reflective target mounted at a distance of 2 from the sensor, only one degree of angular misalignment will cause the center of the laser beam to miss the center of the target by 4, and miss the target altogether by almost 3. lignment tip: When using a small retroreflective target at medium or long range, it is often useful to temporarily attach (or suspend) a strip of retroreflective tape (such as BRT-TH-2-) along a line that intersects the real target. The visible red laser beam is easily seen in normal room lighting; sight along the beam toward the target, from behind the sensor. Move the sensor to scan the laser beam back and forth across the tape strip, to guide the beam onto the target. The use of mounting bracket MB-46 (see page 7) may simplify alignment, because of its precision-positioning feature. fter mounting the bracket and the sensor, tighten the screws in the two corners of the bracket to position the beam in the exact spot needed. Retroreflective ensor ffective Beam ize Unlike conventional retroreflective sensors, the retroreflective laser has the ability to sense relatively small profiles. Figure demonstrates the diameter of the smallest opaque rod that will reliably break the laser beam at several sensor-to-object distances. These values assume an excess gain of about. Flooding effects are possible when the gain is much higher (reduce sensor gain in this situation in order to reliably detect minimum object sizes). ote that the shape of the beam is elliptical and its size increases as the distance from the sensor increases (see Figure ). Minimum object detection sizes are dependent on both the object s distance from the sensor, and the direction (with respect to the beam s and Y axes) in which the object crosses the beam. Figure. Minimum object detection size, as distance from the sensor increases Laser mitter LR LHT pprox. pprox..5 m rad =.29 ensing Distance = W Laser mitter Ø = Misalignment ngle Ø Y = (tan Ø) Y Distance () To Retro Target Beam Displacement (Y) for of Misalignment.5 m (5') 25 mm ( ") 3 m (') 5 mm (2") 6 m (2') mm (4") 5 m (5') 25 mm (") W = + 2(tan.29 ) = + (.) 3 m (') 5 mm (2 ") Figure 2. PicoDot laser beam divergence at 25 (beam size vs. distance) Figure 3. Beam displacement per degree of misalignment Phone: Fax: Web: - mail: info@clrwtr.com

4 PD45 eries PicoDot ensors nstallation otes lass 2 Laser afety otes Low-power lasers are by definition incapable of causing eye injury within the duration of the blink (aversion response) of.25 seconds. They also must emit only visible wavelengths (4-7 nm). Therefore, an ocular hazard can exist only if an individual overcomes their natural aversion to bright light and stares directly into the laser beam. For safe laser use: Do not permit a person to stare at the laser from within the beam. Do not point the laser at a person s eye at close range. The beam emitted by a lass 2 laser product should be terminated at the end of its useful path. Open laser beam paths should be located above or below eye level where practical. LR LHT DO OT TR TO BM L 2 LR PRODUT void exposure - laser light emitted from this aperture PK POWR 2 mw 2KHz % DUTY YL nm OMPL TO 2 FR PRT 4. D 6825-:994 UTO! Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure; per Do OT attempt to disassemble this sensor for repair. defective unit must be returned to the manufacturer. Phone: Fax: Web: - mail: info@clrwtr.com

5 PD45 eries PicoDot ensors ensing Beam upply Voltage Beam ize at perture Beam Divergence upply Voltage Visible red lass 2 laser, 65 nm pecifications to 3V dc (% max ripple) at less than 2 m, exclusive of load 3.75 mm x.85 mm (.5" x.7") (Retroreflective Models) pproximately milliradian (Retroreflective Models) to 3V dc (% maximum ripple) at less than 2 milliamps, exclusive of load Laser lassification lass 2 safety (DRH (FD) 4. and 6875-) upply Protection ircuitry Delay at Power Up Output onfiguration Output Rating Output Protection Output Response Time Repeatability djustments xtinguishing Wire Protected against reverse polarity, over voltage, and transient voltages < second PDT (complementary) solid-state switch; choose P (current sinking) or PP (current sourcing) models Light operate: ormally-open output conducts when the sensor sees its own modulated light Dark operate: ormally-closed output conducts when the sensor sees dark 5 m maximum (each output) OFF-state leakage current: < microamp at 3V dc O-state sat u ra tion voltage: <.3V at m dc; <.8V at 5 m dc Protected against continuous overload or short-circuit of outputs; Overload trip point 22 milliamps.2 milliseconds (2 microseconds) O and OFF 5 microseconds 2-turn slotted brass ain (sensitivity) adjustment potentiometer (clutched at both ends of travel) ray wire held low for laser operation; high to turn laser OFF; Low.V dc; High V supply -4.V dc (< 3V dc) or disconnect wire; ms delay upon enable ndicators onstruction nvironmental Rating onnections Operating onditions Weight pplication otes ertifications (all models except PD45V..3 eries) Two LDs: reen and Yellow reen glowing steadily: power to sensor is O Yellow glowing steadily: light is sensed; normally open output is conducting reen blinking: output overloaded Yellow blinking: marginal excess gain Housings are heat-resistant B alloy, UL94-VO rated; acrylic lens cover M 3; P54 2 m (6.5') or 9 m (3') attached cable, or 5-pin uro-style quick-dis con nect fitting; mating cables for QD models are ordered separately (see page 6). Temperature: - to +45 (+4 to +3 F) Maximum relative humidity: 9% at 5 (non-condensing) ensor only: 22g (.8 oz) ensor plus 2 m cable: 62g (2.2 oz) False pulse may occur < second after power-up Phone: Fax: Web: - mail: info@clrwtr.com

6 PD45 eries PicoDot ensors Dimensions Hookups P abled Models P Quick-Disconnect Models PP abled Models PP Quick-Disconnect Models bu bn -3V dc + bk 5 m max each wh gy Laser + OFF ( ) ontrol O bu bn bk wh gy -3V dc + 5 m max each Laser + OFF ontrol( O ) bn bu bk wh gy Laser ontrol + -3V dc 5 m max each ( ) + OFF O bn bu bk wh gy Laser ontrol + -3V dc 5 m max each ( ) + OFF O ccessories uro-tyle Quick-Disconnect ables able: PV jacket, polyurethane connector body, chrome-plated brass coupling nut onductors: 22 or 2 W high-flex stranded, PV insulation, gold-plated contacts Temperature: -4 to +9 (-4 to +94 F) Voltage Rating: 25V ac/3v dc tyle Model Length Dimensions Pin-Out (Female View) 5-Pin traight 5-Pin Right-angle MQD-56 MQD-55 MQD-53 MQD-56R MQD-55R MQD-53R 2 m (6.5 ) 5 m (5 ) 9 m (3 ) 2 m (6.5 ) 5 m (5 ) 9 m (3 ) 44 mm max. (.7") 38 mm max. (.5") ø5 mm M2 x 38 mm max. (.5") Brown Wire Black Wire White Wire Blue Wire ray Wire M2 x ø5 mm Phone: Fax: Web: - mail: info@clrwtr.com

7 PD45 eries PicoDot ensors Mounting Brackets MB46L (.2") (.2") 5 mm (.2") (x2) L 8 mm (.3") ngled bracket 33 stainless steel 5 mm ø3 (.4") ø6.5 mm (.26") (x6) MB46 mm (.4") (.2") (.2") 5 mm (.2") (x4) 34 mm (.3") L 7 mm (.7") 8 mm (.3") -shaped bracket 33 stainless steel 5 mm 3.5 mm (.4" ) ø3 (.4") ø6.5 mm (.26") (x6) 65 mm (2.6") 65 mm (2.6") L 54 mm (2." (.") 27 mm (.") L 54 mm (2." ) (.") 27 mm (.") MB46U U-shaped bracket 33 stainless steel MB46 tainless steel adjustable bracket omes with short-arm hex key 34 mm (.3") L 7 mm (.7") 2x 7. mm (.28") 2x.4 mm (.45") (.5") (.2") 5 mm 3.5 mm (.4") 4. mm 3.8 mm (.55") (.25") 8x M5 or # clearance 6º (.2") 5 mm (.2") (x4) 8 mm (.3") ø3 (.4") ø6.5 mm (.26") (x6) ø6.6mm (.26") ø3.5mm (.2") 2. mm (.48") 37. mm (.47") 6º 65 mm (2.6") 64.5 mm (2.54") 32. mm (.26") 2. mm (.47") ø8. (.72") L 54 mm (2.") (.") 27 mm (.") 7 mm (2.8") 6. mm (2.4") 43. mm (.69") MB46DF Flat bracket holds two sensors at a fixed angle Black anodized aluminum 2 x R (.2") 2 mm (.8") x ø 8 mm (.7") 57 mm (2.2") mm (.4") 4 mm (4.5") L mm (.4") 37 mm (.5") 4 mm (.2") (.5") 8 mm (.7") 45 mm (.8") 2 x R mm (.4") 2 x 3.5 mm (.4") lot (.2") (2.3") 2 x 3 (.3") 2 x 5º.5 mm Phone: Fax: Web: - mail: info@clrwtr.com

8 PD45 eries PicoDot ensors Retroreflectors BRT-364BM ncluded with sensor High-resolution corner-cube (micro-prism) reflector;.2 reflectivity factor*.2 to.6 m (8" to 35') range Maximum temperature 5 (2 F) BRT-22 orner-cube reflector. reflectivity factor*.6 to 39.6 m (2' to 3') range Maximum temperature 5 (2 F) lear crylic ens 5 mm (2.") 38 mm (.5") Retroreflective PicoDot with BRT-364BM lear crylic Lens 5 mm (2.") Retroreflective PicoDot with BRT-22 4 mm (.6") 5 mm (2.") (2.4"). m.33 ft. m 3.3 ft DT m 33 ft m 33 ft 5 (2.2") 5 mm (2.") (2.4"). m.33 ft. m 3.3 ft DT m 33 ft m 33 ft 4. (.6") (.8") 2x mm (.4") mm (.4") (.2") 4. x 4. lot (2) (.6" x.56") 7 mm (.3") Thick 8.9 mm (.4") Thick BRT-TH Retroreflective tape,.7 reflectivity factor* Many sizes and configurations available; see catalog.2 to 6. m (8" to 2') range Maximum temperature 6 (4 F) Retroreflective PicoDot with BRT-TH. m.33 ft. m 3.3 ft DT m 33 ft m 33 ft *Reflectivity factor when compared with standard BRT-3 reflector WRRTY: Banner ngineering orp. warrants its products to be free from defects for one year. Banner ngineering orp. will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied. P/ 57 Phone: Fax: Web: - mail: info@clrwtr.com