WORLD-BEAM QS18 Series Sensor

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1 nstruction Manual Miniature elf-ontained Photoelectric ensors in Universal Housing asily fits (or retrofits) almost any mounting situation xceptional optical performance, comparable to larger M-style or barrel sensors V dc to 3 V dc operation, with complementary (PDT) or outputs, depending on model Bright LD operating status indicators are visible from 36 Rugged sealed housing, protected circuitry Models available with or without 8 mm threaded nose Less than millisecond output response for excellent sensing repeatability hoose 2 m (6.5 ft) or 9 m (3 ft) cable or 5 mm (6 inch) Pico-style cabled QD WR: ot To Be Used for Personnel Protection ever use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Models Model Range Output Q86V (624 nm Visible red) ffective beam: 3 mm (.5 inch) Q86 (94 nm nfrared) 2 m (66 ft) Q8V6R Q8VP6R OPPOD OPPOD Q86B (94 nm nfrared) ffective beam: 3 mm (.5 inch) Q8V6RB 3 m ( ft) Q8VP6RB OPPOD Model Polarized Retroreflective Mode Range Output Q8V6LP 63 nm Visible red Q8VP6LP P 3.5 m (2 ft) POLR RTRO Model Retroreflective Mode Range Output Q8V6LV 628 nm Visible red Q8VP6LV 6.5 m (2 ft) RTRO To order the 9 m (3 ft) PV cable model, add the suffix "W/3" to the cabled model number. For example, Q86 W/3. To order the 4-pin M2/uro-style integral quick disconnect model, add the suffix "Q8" to the model number. For example, Q86Q8. To order the 4-pin M8/Pico-style integral quick disconnect model, add the suffix "Q7" to the model number. For example, Q86Q7. To order the 5 mm (6 in) PV cable model with a 4-pin M2/uro-style quick disconnect, add the suffix "Q5" to the model number. For example, Q86Q5. To order the 5 mm (6 in) PV cable model with a 4-pin M8/Pico-style quick disconnect, add the suffix "Q" to the model number. For example, Q86Q. Models with a quick disconnect require a mating cordset. Original Document 9752 Rev. D 5 ugust

2 Model onvergent Mode Range Output Q8V6V5 Q8VP6V5 63 nm Visible red (.63 in) Q8V6V45 Q8VP6V45 OVRT VBL RD 43 mm (.7 in) Model Range Output Q8V6D Q8VP6D 94 nm nfrared 45 mm (8 in) Q8V6DL Q8VP6DL DFFU (24 in) Q8V6DV (Diffuse, Visible red) 63 nm Visible red Q8VP6DV (Diffuse, Visible red) 25 mm ( in) DFFU Q8V6DB (Diffuse, wide) Q8VP6DB (Diffuse, wide) DFFU 45 mm (8 in) Model Divergent Mode Range Output Q8V6W (Divergent, nfrared) 94 nm nfrared Q8VP6W (Divergent, nfrared) DVRT mm (4 in) DFFU Model Fixed Field Mode Range Output Q8V6FF5 Q8VP6FF5 Q8V6FF Q8VP6FF 63 nm Visible red 5 mm (2 in) mm (4 in) Q8V6FF5 Q8VP6FF5 FD-FLD 5 mm (6 in) Model Plastic Fiber Optic Mode Range Output Q8V6FP 66 nm Visible Red Q8VP6FP Range varies by sensing mode and fiber optics used PLT FBR Model lass Fiber Optic Mode Range Output Q8V6F 94 nm nfrared Q8VP6F Range varies by sensing mode and fiber optics used L FBR Tel: P/ 9752 Rev. D

3 Wiring Diagrams Q8 with Outputs Load Load -3V dc + Q8 with Outputs Load Load + -3V dc Q8 mitters 3-3V dc + Key = Brown 2 = White 3 = Blue 4 = Black Quick disconnect wiring diagrams are functionally identical. nstalling Fibers utting Unterminated Plastic Fibers Q8V..6FP Unterminated plastic fibers are designed to be cut by the user to the length required for the application. To facilitate cutting, a Banner model PF- cutting device is supplied with the fiber. ut the fiber as follows: Lift to Open Ports Figure. PF- utting Device utting Ports Use small ports for fiber sizes:.25 mm (. inches).5 mm (.2 inches) Use large ports for fiber sizes:.75 mm (.3 inches). mm (.4 inches).5 mm (.6 inches). Locate the control end of the fiber (the unfinished end). 2. Determine the length of fiber required for the application. f using a bifurcated fiber, separate the two halves of the fiber at least 5 mm (2 inches) beyond the fiber cutting location. 3. Lift the top (blade) of the cutter to open the cutting ports. 4. nsert one of the control ends through one of the cutting ports on the cutter so that the excess fiber protrudes from the back of the cutter. 5. Double-check the fiber length, and close the cutter until the fiber is cut. 6. Using a different cutting port, cut the second control end to the required length. ote: To ensure a clean cut each time, do not use a cutting port more than once. 7. ently wipe the cut ends of the fiber with a clean, dry cloth to remove any contamination. Do not use solvents or abrasives on any exposed optical fiber. nstalling Plastic Fibers Q8V..6FP Follow these steps to install the plastic fibers. Fiber end B dapter dapter nstallation Figure 2. nstalling Plastic Fibers P/ 9752 Rev. D - Tel:

4 . lide the fiber gripper up to unlock it (). 2. f using.25 mm or.5 mm core fibers, slide the plastic fiber adapters onto the fibers, flush with the fiber ends. 3. arefully insert the prepared plastic fiber ends into the ports (B) as far as possible without applying extra force. 4. lide the fiber gripper down to lock the fibers in place (). nstalling lass Fibers Q8V..6F Follow these steps to install the glass fibers. Retaining lip O-rings Figure 3. nstalling lass Fibers. lide the supplied o-ring on the sensor end of the fibers, as shown. 2. Press the fiber ends firmly into the ports located on the front of the sensor. 3. lide the supplied u-shaped retaining clip into the slot in the sensor s barrel until the clip snaps into place Tel: P/ 9752 Rev. D

5 pecifications upply Voltage V to 3 V dc (% maximum ripple) at less than 25 m, exclusive of load Protected against reverse polarity and transient voltages Light ource lass Fiber Optic, Opposed and Diffuse mode models: nfrared, 94 nm Plastic Fiber Optic, Retroreflective, onvergent models: Visible red, 66 nm Fixed-Field and DV models: Visible red, 63 nm djustments lass Fiber Optic, Plastic Fiber Optic, onvergent, Diffuse, and Retroreflective mode models (only): ingle-turn sensitivity (ain) adjustment potentiometer ndicators 2 LD indicators on sensor top: reen solid: Power on mber solid: Light sensed mber flashing: Marginal excess gain ( to.5 times excess gain) Required Overcurrent Protection WR: lectrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via urrent Limiting, lass 2 Power upply. upply wiring leads < 24 W shall not be spliced. For additional product support, go to upply Wiring (W) Required Overcurrent Protection (mps) Repeatability : microseconds DV, DL and FF Modes: 9 microseconds ll Other Modes: 5 microseconds Output onfiguration olid-state complementary (PDT): or (current sinking or sourcing), depending on model; Rating: m maximum each output at 25 DV, DL and FF Modes O-state aturation Voltage: less than.5 V at m; less than 3 V at m ll Other Modes: O-state aturation Voltage: less than V at m; less than.5 V at m Protected against false pulse on power-up and continuous overload or short circuit of outputs Output Response : 75 microseconds O; 375 microseconds OFF DV, FF and DL Modes: 85 microseconds O/OFF ll Other Modes: 6 microseconds O/OFF ote: millisecond delay on power-up; outputs do not conduct during this time onstruction B housing 3 mm mounting hardware included onnections 2 m (6.5 ft) 4-wire PV cable, 9 m (3 ft) 4-wire PV cable, 4-pin Pico-style or uro-style QD, 4-pin Pico-style or uro-style 5 mm (6 in) QD, depending on model nvironmental P67; M 6 Operating onditions Temperature: 2 to +7 ( 4 F to +58 F) 95% at +5 maximum relative humidity (non-condensing) ertifications ote: For performance specifications of the FF5 and FF models built prior to date code 79, refer to document p/n Dimensions 5. mm (.59") 7. mm (.67") 3. mm (.2") Model uffix, V, R, and FF 3. mm (.22") Yellow LD reen LD Model uffix B, RB 2. mm (.82") 3. mm (.2") Model uffix DB, W 2. mm (.82") 3. mm (.2") 24. mm (.95") 35. mm (.38") Ø3.3 mm (.3") Max. torque.6 m (5 in-lbs) P/ 9752 Rev. D - Tel:

6 27.5 mm (.9") 7. mm (.67") Model uffix FP 5. mm (.59") 7.5 mm (.3") 3. (.53") Model uffix V5, V45, D, DL, LV, LP 3. mm (.22") ingle-turn ensitivity djustment 3. mm (.2") V Models: 33. (.3") 7. mm (.67") 36.9 mm (.45") Model uffix F 9.8 mm (.78") 5. (.2") 7. (.3") M8x Thread Max. torque 2.3 m (2 in-lbs) lot for Fiber lip Model uffix Q (e.g. Q86Q) Model uffix Q5 Model uffix Q7 Model uffix Q8 (e.g. Q86Q5) (e.g. Q86Q7) (e.g. Q86Q8) 4.5 mm (.63") 49 mm (.93") 5 mm (6") Pico-tyle QD 5 mm (6") uro-tyle QD ntegral 4-pin Pico-tyle QD ntegral 4-pin uro-tyle QD 24. (.95") M8 x Jam ut M3 hardware packet contents: 2 - M3 x.5 x stainless steel screw 2 - M3 x.5 stainless steel hex nut 2 - M3 stainless steel washer Packing list: ensor M8 x jam nut M3 hardware packet Quick tart uide, p/n mm (.32") Performance urves xcess ain urve Beam Pattern xcess ain urve Beam Pattern. m.3 ft m 3.3 ft DT Q86, V and Q8...R m 33 ft m 33 ft 75 mm 5 mm 25 mm 25 mm 5 mm 75 mm Q86, V and Q8...R 4 m 8 m 2 m 2 ft 26 ft 4 ft DT 6 m 52 ft 3 in 2 in in in 2 in 3 in 2 m 66 ft. m.3 ft. m.33 ft DT Q86B and Q8...RB m 3.3 ft m 33 ft 45 mm 3 mm 5 mm 5 mm 3 mm 45 mm Q86B and Q8...RB.75 m.5 m 2.25 m 2.5 ft 5 ft 7.5 ft DT 3. m ft 8 in 2 in 6 in 6 in 2 in 8 in 3.75 m 2.5 ft Tel: P/ 9752 Rev. D

7 Polarized Retroreflective Retroreflective xcess ain urve Beam Pattern xcess ain urve Beam Pattern Q8...LP Retroreflective Mode with BRT-84 Reflector 3 mm mm mm Q8...LP Retroreflective Mode with BRT-84 Reflector.2 in.8 in.4 in.4 in.8 in Q8...LV Retroreflective Mode 5 mm mm 5 mm 5 mm mm Q8...LV Retroreflective Mode with BRT-84 Reflector 6 in 4 in 2 in 2 in 4 in. m.3 ft. m.33 ft DT m 3.3 ft m 33 ft 3 mm.75 m 2.5 ft.5 m 2.25 m 5 ft 7.5 ft DT 3. m ft.2 in 3.75 m 2.5 ft. m.3 ft. m.33 ft with BRT-84 Reflector DT m 3.3 ft m 33 ft 5 mm.5 m 5 ft 3. m 4.5 m ft 5 ft DT 6. m 2 ft 6 in 7.5 m 25 ft onvergent (Performance is based on a 9% reflectance white test card.) xcess ain urve Beam Pattern xcess ain urve Beam Pattern Q8...V5 onvergent Mode Q8...V5 onvergent Mode.6 in.8 in.8 in.6 in Q8...V45 onvergent Mode Q8...V45 onvergent Mode.6 in.8 in.8 in.6 in mm.4 in mm.4 in DT mm 4. in mm 4. in mm.4 in 3 mm.8 in.2 in DT.6 in 5 mm 2. in mm.4 in mm.4 in DT mm 4. in mm 4. in 5 mm.6 in 3 mm 45 mm.2 in.8 in DT 2.4 in 75 mm 3. in Diffuse (Performance is based on a 9% reflectance white test card.) xcess ain urve Beam Pattern xcess ain urve Beam Pattern mm.4 in mm.4 in DT mm 4. in Q8...D mm 4. in Q8...D mm 4. in 8. in 3 mm 2. in DT 4mm 6. in 5 mm 2. in.6 in.8 in.8 in.6 in Q8 DL DT (mm) mm 8 mm Q8 DL 8 mm mm DT (mm) Diffuse (Performance is based on a 9% reflectance white test card.) xcess ain urve Beam Pattern xcess ain urve Beam Pattern mm.4 in mm.4 in DT Q8...DB mm 4. in mm 4. in Q8...D mm 4. in 8. in 3 mm 2. in DT 4mm 6. in 5 mm 2. in.6 in.8 in.8 in.6 in mm.4 in mm.4 in mm 4. in DT Q8...DV mm 4. in Q8...DV mm 4. in 8. in 3 mm 2. in DT 4mm 6. in.6 in.8 in.8 in.6 in 5 mm 2. in P/ 9752 Rev. D - Tel:

8 Divergent (Performance is based on a 9% reflectance white test card.) xcess ain urve Beam Pattern Q8...W Divergent 3 mm mm mm Q8...W Divergent.2 in.8 in.4 in.4 in.8 in mm.4 in mm.4 in DT mm 4. in mm 4. in 3 mm.8 in.6 in 2.4 in DT 8 mm 3.2 in.2 in mm 4. in Fixed Field xcess ain urve (5 mm) xcess ain urve ( mm) xcess ain urve (5 mm) pot izes xcess ain Q8..FF5 xcess ain Q8..FF xcess ain Q8..FF5 5 mm Models: t 25 mm: mm t 5 mm: 6 5 mm mm Models t 5 mm: 6 t mm: 3 3 mm. Distance (mm). Distance (mm). Distance (mm) 5 mm Models t 75 mm: mm t 5 mm: 6 Opposed - Plastic Fiber Bifurcated - Plastic Fiber (Performance is based on a 9% reflectance white test card.) xcess ain urve Beam Pattern xcess ain urve Beam Pattern mm.4 in PT46U Fiber mm.4 in DT Q8..FP Q8..FP Plastic Fibers PT66U Fiber mm 4. in mm 4 in Q8..FP Q8..FP 5 mm 2 in PT46U Plastic Fibers mm 4 in PT66U 5 mm 6 in DT 2.4 in.6 in.8 in.8 in.6 in 2.4 in 25 mm 8 in in. mm.4 in PBT46U Fiber mm.4 in DT Q8..FP Q8..FP Plastic Fibers mm.4 in PBT66U Fiber mm 4 in 3 mm mm mm 3 mm Q8..FP Q8..FP Plastic Fibers PBT66U PBT46U 8 mm.8 in.6 in 2.4 in 3.2 in DT.2 in.8 in.4 in.4 in.8 in.2 in mm 4.8 in Opposed - lass Fiber (Performance is based on a 9% reflectance white test card.) Bifurcated - lass Fiber (Performance is based on a 9% reflectance white test card.) xcess ain urve Beam Pattern xcess ain urve Beam Pattern. m.33 ft T3 Fibers. m.33 ft Q8F T23 Fibers DT lass Fibers T23 Fibers w/l9 lenses m 3.3 ft m 33 ft Q8F 75 mm 5 mm 25 mm T3 25 mm 5 mm 75 mm mm 3 mm 4 in 8 in 2 in DT 3 in 2 in in T23 in 2 in 3 in 5 mm 6 in 2 in mm.4 in BT3 Fiber mm.4 in BT23 Fiber DT Q8F lass Fibers mm 4 in mm 4 in.9 mm Q8F.3 mm.65 mm BT3.65 mm.3 mm.9 mm 7.5 mm 5 mm 22.5 mm.3 in.6 in.9 in DT.75 in.5 in.25 in BT23.25 in.5 in.75 in 3 mm 37.5 mm.2 in.5 in Tel: P/ 9752 Rev. D

9 ccessories ordsets 4-Pin Threaded M2/uro-tyle ordsets Model Length tyle Dimensions Pinout (Female) MQD m (6 ft) 44 Typ. MQD-45 MQD-43 MQD-45 MQD-46R MQD-45R MQD-43R MQD-45R 4.57 m (5 ft) 9.4 m (3 ft) 5.2 m (5 ft).83 m (6 ft) 4.57 m (5 ft) 9.4 m (3 ft) 5.2 m (5 ft) traight Right-ngle M2 x ø 4.5 [.57"] 32 Typ. [.26"] M2 x ø Typ. [.8"] = Brown 2 = White 3 = Blue 4 = Black 4-Pin nap-on M8/Pico-tyle ordsets Model Length tyle Dimensions Pinout (Female) 32 Typ. PK4-2 2 m (6.56 ft) traight 29 Typ. ø = Brown PKW4Z-2 2 m (6.56 ft) Right-ngle 5 Typ. 2 = White 3 = Blue 4 = Black ø.9 WORLD-BM Q8 Brackets MB8 Right-angle mounting bracket with a curved slot for versatile orientation 2-ga. stainless steel 8 mm sensor mounting hole learance for M4 (#8) hardware 46 B 3 4 MB32 tainless steel 2-axis, side-mount bracket B 2 Hole center spacing: to B = 24.2 Hole size: = ø 4.6, B = , = ø 8.5 = , B = diam. 3, = ll measurements are in millimeters. P/ 9752 Rev. D - Tel:

10 Retroreflective Targets o to or see the ccessories section of your current Banner ngineering orp catalog for complete information. ote: Polarized sensors require corner cube type retroreflective targets only. Plastic and lass Fiber Optics o to or see the ccessories section of your current Banner ngineering orp catalog for a list of plastic and glass fiber optic cables. Banner ngineering orp. Limited Warranty Banner ngineering orp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner ngineering orp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. TH LMTD WRRTY LUV D LU OF LL OTHR WRRT WHTHR PR OR MPLD (LUD, WTHOUT LMTTO, Y WRRTY OF MRHTBLTY OR FT FOR PRTULR PURPO), D WHTHR R UDR OUR OF PRFORM, OUR OF DL OR TRD U. This Warranty is exclusive and limited to repair or, at the discretion of Banner ngineering orp., replacement. O VT HLL BR R ORP. B LBL TO BUYR OR Y OTHR PRO OR TTY FOR Y TR OT, P, LO, LO OF PROFT, OR Y DTL, OQUTL OR PL DM RULT FROM Y PRODUT DFT OR FROM TH U OR BLTY TO U TH PRODUT, WHTHR R OTRT OR WRRTY, TTUT, TORT, TRT LBLTY, L, OR OTHRW. Banner ngineering orp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner ngineering orp. ny misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. ny modifications to this product without prior express approval by Banner ngineering orp will void the product warranties. ll specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. pecifications and product information in nglish supersede that which is provided in any other language. For the most recent version of any documentation, refer to: Banner ngineering orp. ll rights reserved

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