MIRA. A Winning System for gear manufacturing INCORPORATES TYROLIT S TECHNOLOGY AND EXPERIENCE FOR

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1 MIR Winning Sytem for gear manufacturing INCORPORTES TYROLIT S TECHNOLOGY ND EXPERIENCE FOR Gear grinding Bevel gear grinding Gear Honing Dreing tool

2 TYROLIT offer a complete line of tool for the hard finihing of gear Production method for proceing of gear The TYROLIT upport team will provide technical aitance and be a competent partner in all hard-finihing application. conventional method having having heat-treat heat-treat new heat-treat The requirement for high-performance tranmiion are continuouly increaing. Higher torque mut be tranferred while the weight and dimenion of gear are limited. In addition, the acceptable level of noie i continuouly decreaing. Many of today gear geometry and urface finih requirement cannot be achieved without utilizing a hard-finihing proce. heat-treat heat-treat gear grinding gear grinding gear inpection gear honing or finihing gear honing power honing Gear grinding and gear honing are now two of the mot important gear hard-finihing procee. The tool (i.e. grinding wheel, honing ring, dreing dic, dreing mater) can be a ignificant portion of the per gear quality level medium good piece cot. Through a combination of optimizing the proce and tool, it i poible to reduce the cot aociated with hard finihing. noie level cot per workpiece good low high critical very high very high low The TYROLIT philoophy i to offer an optimized product program for all hard-finihing application. In addition to the current product offering, there are alway new product being developed. TYROLIT will alo provide cutomerpecific olution in certain pecial application. Our trength are - year of experience for the production of hard-finihing tool - a technically competent upport team - reearch and development department - all gear hard-finihing tool are manufactured completely in the TYROLIT production facilitie and nothing i outourced - tool of the highet quality level - highet flexibility to atify your requirement - a large cutomer ervice organization to upport for your production goal

3 Grinding wheel for generative-type gear grinding TYROLIT offer the MIR Grinding wheel with our unique VM bonding ytem. In addition to the bonding ytem, TYROLIT alo offer pecial and intered aluminum oxide abraive grain. The combination of all of thee technologie reult in uperior profile tability, a reduction in tre on the workpiece, increaed dreing cycle and decreaed grinding time. Threaded grinding wheel for continuou generating grinding The TYROLIT material pecification have been optimized through the combination of grain and bond. Baed on the type of machine and module of workpiece, there i a material pecification developed for your requirement. We can provide 1- to 7-tart grinding wheel for a module range of 0.5 to 8.0. ll grinding wheel can be delivered a follow - un-profiled wheel - pre-profiled wheel (baed on module, preure angle and number of tart) outide diameter width bore machine type - pre-profiled wheel with additional undercut for grinding wheel clearance (baed on module, preure angle and number of tart) Reihauer RZ Reihauer RZ 400 Reihauer RZ 362 Reihauer RZ 301S, 301, 361S 62, 84 Reihauer RZ 300E, NZ, OZ, NZ-F / , 63, , Reihauer Z, ZO, Z360, Z-K Reihauer ZB, ZB770 Reihauer RZ 701, 770, 801 Reihauer RZ 820 Cepel Gleaon 245 TWG Gleaon-Hurth ZWS 380 Gleaon TG 400 Kapp KX 150 P Kapp KX 300 P Liebherr LCS 200 und LCS 300 Okamoto SHG 400NC Okamoto SHG 360NC und NCS Pfauter-CIM, Mikron 300 Samputenili S400 GT ll grinding wheel blank are available from tock Grinding wheel for continuou generating grinding on Reihauer RZP and RZF outide diameter width bore machine type Reihauer RZP Reihauer RZF In all cae the grinding wheel can be delivered without pre-profiling. ll grinding wheel blank are available from tock.

4 Single profile grinding wheel for gear grinding Bevel gear Vitrified bevel gear grinding wheel / cup The MIR ingle profile grinding wheel by TYROLIT are offered in a variety of vitrified material for ingle index generating grinding. Wheel are alo available for ingle index form grinding. Special and intered aluminum oxide abraive grain are combined with our unique bonding ytem, which reult in uperior profile tability, increaed dreing cycle, reduced dreing tool wear and decreaed grinding time. Grinding wheel dimenion for gear grinding machine Bevel gear can be ground on pecial machine from Klingenberg and Gleaon. The MIR product line by TYROLIT offer a large range of vitrified grinding wheel (cup). Special and intered aluminum oxide abraive grain are combined with our unique bonding ytem, which reult in uperior profile tability, increaed dreing cycle, reduced dreing tool wear and decreaed grinding time. Thee pecial grinding wheel are referred to a a form 2 grinding wheel. When required thee grinding wheel can be manufactured with a metal or rein bae. outide diameter width bore machine type Hoefler, Nile, Pfauter, Gleaon-Pfauter, Samputenili, Pfauter-Kapp, Reform and Oerlikon Geartec Maag Opal W U T ORDER EXMPLE: x 30 x 127 U = 4 V = 40 V P 20 D bevel gear Form 2 grinding wheel / cup D TRL D TRL TLF K1 V U T N R1 K R1 TPL U H J TRL H J T outide diameter machine type F G inch Gleaon Phoenix 200G, Phoenix II 275G, Phoenix 450G, Phoenix 600G, Phoenix Form 4 grinding wheel Form 3 grinding wheel Klingenberg / Oerlikon G27, Oerlikon G30, Oerlikon G60

5 Honing ring for gear-honing The MIR tool for gear honing are produced excluively at our TYROLIT-REINEKE plant in Werdohl, Germany. We are able to offer the complete engineered ytem olution, which include the honing ring (external tooth and internal tooth), diamond dreing gear and diamond dreing ring. We have over 15 year of experience in gear honing. Combined with the fact that they have a proven hitory of conitently producing exceptional quality tool, TYROLIT i definitely a market leader. The TYROLIT honing ring product range conit of: Due to the cooperation between TYROLIT and PRÄWE- M, the development of the power-honing proce ha Rein-bonded honing ring: Compound honing ring: Vitrified honing ring: been quite ucceful. It i now a viable hard-finihing proce for the gear manufacturing market. TYROLIT ha developed pecial vitrified honing ring to be utilized on the PRÄWEM Syncrofine machine. Thee vitrified material pecification allow the proce to achieve the bet tock removal rate while maintaining a high level of gear quality and long tool life. Selected aluminum oxide are em- Vitrified conglomerate are embed- Selected aluminum oxide are em- bedded in a rein-bond matrix ded in a rein bond matrix. Thi bedded in a pecial vitrified bond. Präwema SyncroFine with vitrified honing ring patented TYROLIT-REINEKE product combine the outtanding chip Thee honing ring have been pecially developed for the PRÄWEM removal propertie of the vitrified high performance gear honing pro- The MIR line of honing ring by TYROLIT can be ued on all gear-honing machine uch a PRÄWEM SyncroFi- grinding tool with the dampening ce, and they can achieve a tock ne, Fäler, Gleaon-Hurth, Pfauter, Reihauer RZF/RZR, Seiwa and all other machine. The wheel are recoen- propertie of the rein-bonded tool. removal rate of up to 0.1 per ded baed on each individual pecific application. flank.

6 Diamond dreing gear for the dreing of honing ring & grinding wheel The MIR diamond dreing gear are a uperior becaue of the deign and manufacturing procee in place at TYROLIT-REINEKE located in Werdohl, Germany. Thee tool are manufactured completely from the beginning of the deign to the finihed product at thi plant. We offer the complete engineered ytem olution with the diamond dreing gear, diamond dreing ring and honing ring or globoid grinding wheel. To enure your ucce, TYROLIT alway provide an optimized tool deign in addition to our application engineering and technical upport. Complicated gear geometry including topological profile can be produced on our pecial Maag topological gear grinding machine. The TYROLIT MIR diamond dreing gear are produced a both a poitive electro-plated tool and a double-revere (negative) plated tool. Diamond dreing ring are generally produced a a poitive electro-plated tool. Tyrolit-Reineke in Werdohl: grinding of diamond dreing gear at MG gear grinding machine The PRÄWEM high-performance honing proce i quite ucceful in the market becaue of the cooperation between PRÄWEM and TYROLIT. For the PRÄWEM SyncroFine machine, we have developed an optimized ytem that include pecial diamond dreing gear and vitrified honing ring. Thi proce allow u to achieve a very high gear quality while maintaining good tool life and high tock removal rate. double-revere plated diamond dreing gear diamond dreing gear mounted on haft poitive electro-plated diamond dreing gear poitive diamond dreing gear The MIR diamond dreing gear by TYROLIT can be utilized for the dreing of the following item: - external and internal honing ring - globoid grinding wheel and - grinding wheel for continuou generating grinding. dvantage / Strength - Complete engineered ytem olution from one upplier - Optimized tool deign - Highet quality tool - Long tool life - Superior profile tability - Flexibility to atify all of your requirement - Competent application engineer for your technical upport - Seminar for your hop floor employee

7 TYROLIT MIR Complimentary product Electro-plated CBN grinding wheel groove grinding on gear haft The TYROLIT high preciion electro-plated CBN grinding wheel are manufactured for the highet tock removal rate while maintaining the highet workpiece quality. The new and unique TYRO- LIT bonding ytem i the reult of year of experience. It ha a much better capability of holding the abraive grain. The amount of bonding material around the grain ha been reduced, which mean that there i more open area around the grain. Thi give thee wheel the ability to produce a larger chip. Our modern production facilitie provide a firt cla manufacturing environment and enure conitent quality and hort delivery time. There are a lot of application in the gear grinding market that can take advantage of thee high preciion electro-plated CBN grinding wheel. CNC dreing with diamond roller dreer diamond roller dreer TYROLIT i one of the leading companie for diamond roller dreer. Thee diamond roller dreer are made to produce the highet level of preciion and long life. The advantage of the electro-plated roller dreer are conitency, flexibility, and cot. Our tandard delivery program guarantee the bet price and performance along with a hort delivery time. The high preciion diamond dreing roller are produced a well with CVD tick. They guarantee a contant effective dreing width which can be re-produced. Vitrified CBN for internal and external cylindrical grinding operation vitrified CBN grinding wheel Vitrified CBN i capable of utilizing the full potential of the mot modern grinding machine. The combination of hort grinding time, minimized dreing cycle, long wheel life, high removal rate, contant urface quality and minimized thermal tre guarantee maximum efficiency and proce reliability.

8 External cylindrical grinding with conventional high-performance grinding wheel The new TYROLIT bonding technology i a further development of our ucceful vitrified aluminum oxide grinding wheel. Modern manufacturing technology, improved pecification and the newet pecial and intered aluminum oxide abraive grain are combined with our unique bonding ytem. Thee wheel provide the ultimate performance through uperior profile tability, increaed dreing cycle, reduced dreing tool wear and decreaed grinding time. external cylindrical grinding Internal grinding with conventional grinding wheel For the grinding of the bore we offer a range of grinding wheel by combining the unique TYROLIT bonding ytem with high quality abraive grain. Grinding time can be reduced by up to 30%. SECUR cut-off wheel for gear deburring The eay cutting high-performance cut-off wheel SECUR 41F, i a fiber-reinforced rein bonded wheel. The cut-off wheel are available in diameter of and thicknee of 1.0 / 1.6 / 2.0. internal cylindrical grinding cut-off wheel

9 TYROLIT SCHLEIFMITTELWERKE SWROVSKI K.G. Swarovkitrae Schwaz / utria Phone + 43 (0) / Fax + 43 (0) / Internet: T5271-M-1-GB Tiroler Repro