MX Axis Vertical Machining Center

Transcription

1 MX Axis Vertical Machining enter

2 For a smooth Transition To -Axis Machining Excellent operability 60-tool hain Magazine The MX-520 heralds a new era in 5 axis machining for 3 axis users making the transition to full 5 axis operation. Matsuura, the established world leader in 5 axis machining, make this transition process simple, effortless & cost effective. 2

3 Part Name Material Dimensions Programg Method Sub base A4A mm ( in.) Programmed utilising N standard feature - "Manual Guide i" with no external AM system. Multi-face machining with imal cost and maximum productivity. Part Name Material Dimensions Programg Method Finger S mm ( in.) Programmed using incorporating multi-face machining of multiple parts using tombstone fixturing. Machining of slant faces included, which is not available with horizontal machining centres. GibbsAM and the GibbsAM logo are registered trademarks of Gibbs and Associates in the United States of America and other countries. Part Name Material Dimensions Programg Method Impeller Ø2950 mm (Ø in.) Highly advanced simultaneous 5-axis machining fully utilizing the A-axis stroke of 25to +degrees. Utilizing the full capabilities of the MX-520, programg and machining times are drastically reduced. High quality surface finish as standard. Part Name Material Dimensions Programg Method Automotive valve A5056 Ø074 mm (Ø in.) One-hit machining achieved the complex shaped prototype. Simplified machining process by combination of Tilted Working Plane ommand & Tool enter Point ontrol. Using the simple jig enables 46 faces index machining and reduce the jig cost significantly.

4 Ultra Safe ollision Protection Safe & Secure ollision Stop Manual / automatic operation supported Simultaneous 5-axis machining supported OFF ON On-Line Link with P *Intelligent Protection System simulates your programmed component alerting the user to any interference or collision before any actual machining. * Requires end user P consult Matsuura for full specifications. External P Machining center ollision Avoidance during Setup Tool length compensation data is linked with the Intelligent Protection System. As N data changes, P compensation data is automatically updated. ollision Avoidance during Automatic Operation Standard Accessories Software Machine model data ommunication cable ollision check can be activated during simulation. The collision check function renders the part in real time on screen. * A high quality cable is provided to route from the N to your P ommunication oard P communication board 4

5 MIMS Eco Meister Environment Thermal Meister Accuracy Power Saving Stable Accuracy Power cut-off function Energy-saving devices installed Spindle thermal displacement compensation Meister's knowledge, skills, and ideas combined Environment Secure Simple Accuracy Reliability Meister Secure Operability Meister Simple Machine Down Time Reduction Preventive maintenance support functions Machine restoration support functions Fuss-Free Simple Operation Tool setup support Part setup support Restart after machining stop Reliability Meister Plus Secure Increased Security Provided Electronic manual ing function * Reliability Meister Plus requires a P. onsult Matsuura for more information. 5

6 Y-axis Z-axis Highly Rigid Ram Type Structure The MX-520 has been designed with a RAM type structure, offering a compact & highly rigid machining platform. Design advances have afforded the MX-520 a large machining enclosure, within its class. Matsuuras established high accuracy & reliability comes as standard with MX-520. X-axis A-axis -axis Ø300 mm (Ø11.81 in.) Table Two table sizes are available for the MX Ø300 mm (Ø11.81 in.) and Ø500 mm (Ø19.68 in.) (option). Stroke Ø500 mm (Ø19.68 in.) Table X-axis stroke Y-axis stroke Z-axis stroke A-axis rotation angle along the X-axis -axis rotation angle along the Z-axis 630 mm (24.8 in.) 560 mm (22.04 in.) 5 mm (20.07 in.) 25+deg 360deg Maximum Work Size Max. work dimensions Loading capacity Ø520H350 mm (Ø20.47H13.77 in.) 200 kg (440 lb.) H350 mm (H13.78 in.) Ø520 mm (Ø20.47 in.) The headstock & trunnion configuration has been designed in such a way as to imise the possibility of collision, whilst maximising tool access & reach. 6

7 Ergonomic Operation Possessing a front door opening of 805 mm (31.69 in.) and a distance from the operator to the table centre of 385 mm (15.15 in.), the machine ensures designed ergonomic operator comfort and easy facilitation of work setting. The ceiling cover can be quickly opened for the loading of large-sized parts with a crane. Opening width 805 mm (31.69 in.) hain magazine with 60 tools 365 mm (14.37 in.) Easy tool setup rane access Easy operator access to the spindle Distance from machine front to table center 385 mm (15.15 in.) Excellent accessibility 7

8 Spindles from the pioneers of High Speed Machining spindle for a wide range of materials from steel to aluum Assembled in a dedicated clean room Spindle runout less than 1 at spindle end. 0 Ø150 Ø5.90 Spindle Motor Power & Torque Diagram Torque N m N m Ø80 Ø N m T40 12,000 POWER TORQUE Power kw kW 7.5kW 9.0N m %ED. Rating 6.0N m Rating Torque N m ontinuous Rating N m Spindle speed 79.5N m Maximum tool shape Units: mm in. Type of tool shank JIS T 0.45kW Max. tool diameter Ø80 mm Ø3.14 in Ø150 mm 0.33kW tools Ø5.90 in. without adjacent Max. tool length 300 mm in. 40 Max. tool mass kg 22 lb. 1 T40 12,000 Torque up type Torque N m N 167N m 2.0N 2N m 0.70kW 0.43kW %ED Rating ontinuous Rating T40 20, kW 15kW 11.0kW 11kW 23.9N m 50%ED Rating ontinuous Rating Power kw kW 11kW 7.5kW Power kw kW 15kW 29.4N m 8.8N m 6.0N m 8.8N m 7.2N m Spindle speed Spindle speed JIS#40 12,000 Standard Material Tool Details utting Width & Depth Spindle Speed Feedrate Quantity Material Tool Details Spindle Speed Feedrate Quantity Facemill Endmill S45 S45 Ø80mm 3.14 in. 3 tooth Ø80mm 3.14 in. 5 tooth Ø25mm 0.98 in. 2 tooth Ø20mm 0.78 in. 4 tooth W=70mm 2.75 in. D=4mm 0.15 in. W=70mm 2.75 in. D=3mm 0.11 in. W=22mm 0.86 in. D=6mm 0.23 in. W=3mm 0.11 in. D=30mm 1.18 in. 5,500 4,000 5, ipm 900 1, ipm 7,000 12, ipm 3, ipm 1, UDrill Tap S45 S45 Ø33mm 1.29 in. Ø33mm 1.29 in. M30 P3.5 M24 P3.0 1, ipm 1, ipm ipm ipm JIS#40 20,000 Material Tool Details utting Width & Depth Spindle Speed Feedrate Quantity Material Tool Details Spindle Speed Feedrate Quantity Facemill Endmill S45 S45 Ø80mm 3.14 in. 3 tooth Ø80mm 3.14 in. 5 tooth Ø25mm 0.98 in. 2 tooth Ø20mm 0.78 in. 4 tooth W=70mm 2.75 in. D=4mm 0.15 in. W=70mm 2.75 in. D=2mm 0.07 in. W=22mm 0.86 in. D=6mm 0.23 in. W=3mm 0.11 in. D=30mm 1.18 in. 5,500 7,000 5, ipm 1,320 2, ipm 11,000 20,000 mm/ ipm 5, ipm 1, , UDrill Tap S45 S45 Ø30mm 1.18 in. Ø27mm 1.06 in. M36 P4.0 M24 P3.0 1, ipm 1, ipm ipm ipm

9 Smooth hip Removal hip flush hip flush hip flow Spiral chip conveyor Spiral chip conveyor Lift-up chip conveyor Table Top View Ø300 mm Ø11.81 in. Units: mm in. Table Top View Ø500mm Ø19.68 in. Units: mm in Ø119 Ø4.68 Ø50 Ø Ø119 Ø4.68 Ø50 Ø enter hole details enter hole details Ø Section 4 positions: JIS grade 1 T14 groove details Section 4 positions: JIS grade 2 Section 4 positions: JIS grade 2 T14 groove details Ø500 Ø T18 groove details T18 groove details Section 4 positions: JIS grade Spindle Stroke Diagram Units: mm in X-axis stroke Y-axis stroke Y-axis stroke Spindle stroke range Spindle stroke range Ø520 Ø Z-axis stroke H350 H11.81 Spindle stroke range H350 H11.81 Ø520 Ø Z-axis stroke Z-axis stroke Ø520 Ø H350 H11.81 * Table size: Ø300 mm Ø11.81 in., X-axis 0 to 560 mm in. 9

10 Standard Machine Specifications Units mm in. Movement and Ranges Power Sources X-Axis Travel mm (in.) 630(24.80) Power apasity kva Volume of ompressed Air Y-Axis Travel mm (in.) 560(22.04) Z-Axis Travel mm (in.) 5(20.07) A-Axis Travel -Axis Travel deg deg Table Working Surface mm (in.) Ø300(Ø11.81) Loading apacity kg (lb.) 200(440) Max. Work Size mm (in.) Spindle Spindle Speed Range 4012,000 Spindle earing Lubrication Grease Spindle Drive Motor (ontin. / 30) kw 7.5 / 11 Max. Spindle Torque Nm 120 (880 ) Ø520H350(Ø20.47H13.77) Feedrate Rapid Traverse Rate (X/Y/Z) mm/(ipm) 40,000(1,574.80) Rapid Traverse Rate (A) 17 Rapid Traverse Rate () 33 Feedrate (X/Y/Z) mm/(ipm) 40,000(1,574.80) Feedrate (A) 17 Feedrate () 33 Automatic Tool hanger Type of Tool Shank JIS T Tool Storage apacity pcs 60(chain magazine) Max. Tool Diameter mm (in.) Max. Tool Length mm (in.) 300(11.81) Max. Tool Mass kg (lb.) (22) Tool hanging Time(tool to tool) sec. 1.2 Ø80(Ø3.14) with adjacent tools Ø150(Ø5.90) without adjacent tools Tank apacity oolant Tank apacity N System ontrol System 44 NL/ 300 L 560 Matsuura G-Tech 31i Standard Accessories 01Total Splash Guard 02AT Auto Door 03Synchronized Tapping 04AD-TAP Function 05IP Function 06Spindle Oil ooler 07Auto Grease Supply Unit 08Spindle Overload Protect 09hipFlush Machine olor Paint 11Work Light 12Standard Mechanical Tools & Tool box 13Leveling Pads & olts (Not utilized for the foundation) 14ScaleFeedback for the A/ Axis 15MIMS (without Thermal Meister 16Intelligent Protection System 17Matsuura Safety Specification External View Units: mm in (Y-axis stroke) (A-axis stroke) 125 (Z-axis stroke) (X-axis stroke)

11 al Specifications & Equipment Standard Units mm in. Spindle 12,000 (T40 Grease Lubrication) 12,000 Torque Up Type (T40, Grease Lubrication) Spindle Drive Motor kw 7.5/11 Max. Spindle Torque Nm ,000 (T40 Auto Grease Lubrication) Spindle Drive Motor kw 11/15/18.5 Max. Spindle Torque Nm 8.4 Table Ø300(Ø11.81) Ø500(Ø19.68) High Accuracy ontrol Scale Feedback XYZ-Axis A-Axis -Axis Spindle Thermal Displacement ompensation 12K #40 S-ode Type Spindle Thermal Displacement ompensation 20K #40 Temperature Monitor Type oolant oolant Tank Unit Vacuum Type oolant-thru-spindle Type A (7MPa) Vacuum Type oolant-thru-spindle Type A (14MPa) Vacuum Type oolant-thru-spindle Type (7MPa) Vacuum Type oolant-thru-spindle Type (14MPa) Vacuum Type oolant-thru-spindle Type (2MPa) Vacuum Type oolant-thru-spindle Type (7MPa) oolant Temperature ontroller With 0-liter Tank (Separately Installed, Small Size) hip Removal Total Splash Guard AT Auto Door hip Flush System Spiral hip onveyor Lift-Up hip onveyor (Scraper) hip ucket Floor Plan Air low For hip Removal Workpiece leaning Gun (Machine side) Operation/Maintenance Support Reliability Meister Plus AD-TAP Function IP Function Type A (With P) Type (Without P) Auto Grease Supply Unit for Feed Axes Work Light Movable Manual Pulse Generator Additional Eight M Functions Spindle Load Monitoring Function Weekly Timer Spindle Run Hour Meter Rotary Wiper (air driven) Rotary Wiper (electrically driven) Automatic Operation Run Hour Meter 0 VA Socket (3A) al lock Skip 29 3-olor Signal Light (red, yellow, green from top) TRUE PATH (by AMPLETE) Machine Module Pressure Supply System for Fixtures Safety Devices Matsuura Safety Specification Automatic Measurement, Tool reakage Detection Automatic Measurement / Automatic Alignment (Optical) Tool reakage / Full Automatic Tool Length Measurement (Laser) Automatic Measurement (Optical) & Tool reakage (Laser) Package Hi-Speed Hi-Precision Package 5-Axis Package Hi-Speed Hi-Precision / 5-Axis Package Value Package Hi-Speed Hi-Precision / 5-Axis Package + TRUE PATH Units: mm in. Leveling bolt Air supply port hain magazine with 60 tools oolant tank capacity Main operation panel Oil cooler Power supply port 11

12 URL : webmaster@matsuura.co.jp MATSUURA MAHINERY ORPORATION 1 Urushihara-cho Fukui ity , Japan TEL : FAX : MATSUURA EUROPE GmbH erta-ramer-ring 21 D Wiesbaden-Delkenheim, Germany TEL : FAX : URL : info@matsuura.de MATSUURA MAHINERY Ltd. Gee Road, Whitwick usiness Park, oalville Leicestershire, LE67 4NH, England TEL : FAX : URL : sales@matsuura.co.uk MATSUURA MAHINERY GmbH erta-ramer-ring 21 D Wiesbaden-Delkenheim, Germany TEL : FAX : URL : info@matsuura.de ELLIOTT MATSUURA ANADA IN uckingham Road Oakville Ontario L6H 5X2, anada TEL : FAX : URL : sales@elliotmachinery.com MMTS ORPORATION 65 Union Avenue Suite2, Sudbury Massachusetts 01776, U.S.A. TEL : FAX : FI0-E N