ACE CENTER. MB-V Series MB-46V MB-56V MB-66V

Transcription

1 ACE CENTER MB-V Series MB-46V MB-6V MB-66V

2

3 ACE CENTER MB-VSERIES MB-46VA (#40) /MB-46VB (#0) MB-6VA (#40) /MB-6VB (#0) MB-66VA (#40) /MB-66VB (#0) Vertical Machining Centers Machining dimensional change over time: Thermal Deformation Compensation System Thermo-Friendly Concept 00 JSME Award Winner Machine thermal deformation change over time: Thermally stable structure ATC time (T-T) MB-46/6VA:. sec MB-66VA:. sec Powerful high-speed spindle Tool load/unload button on spindlehead No maintenance on left or right MB-46/6V MB-66V Next-generation CNC Per 8 C room temp change. Actual data with TAS-C. Worldwide standards for the next generation of fine machining centers ATC magazine Load/unload tools from front of machine (X-, Y-axis) Rapid feedrate: 40 m/min Acceleration: Max 0.~0.7 G Wide opening

4 Accuracy, Speed and Power Full-featured, next-generation vertical machining centers ACE CENTER ACE CENTER Vertical Machining Center MB-46VA/B MB-6VA/B ACE CENTER MB-66VA/B Vertical Machining Center Vertical Machining Center (Machines with doors used for trade fair display purposes.) 3 4

5 ACE CENTER MB-V Positioning accuracy ± µm (actual data) High-accuracy positioning Positioning accuracy ± µm (39 µin.) (actual data) 0 (µm) - - Error Machine position (mm) Okuma s Highly Accurate Thermal Deformation Compensation System for Machine Tools 00 Japan Society of Mechanical Engineers Medal Winner From a new perspective accepting changes in temperature With Okuma s Thermo-Friendly Concept Machining dimensional change over time (MB-46VA) Machining dimensional change over time: Machine thermal deformation over time: MB-46/6V 8 µm µm Per 8 C room temp change. Actual data with TAS-C. MB-66V Positioning repeatability ±0. µm (7.87 µin.) (actual data) Error (µm) No. of measurements Thermo-Friendly Construction (TFC) Thermally symmetric and box-build structure Cooling unit and NC control box designed to dissipate heat Thermally balanced structure Structure that isolates heat from coolant and chips High-accuracy machining example Flatness 6 µm/full surface (actual data) Cycle time: 3 hr min Thermally symmetric structure Box-build structure Thermally balanced structure TAS-C: Thermo Active Stabilizer Construction [Optional] Proactively keeps the machine [construction] in optimum, stable condition during shop environment temperature change resulting in superb (stable) machining accuracies. Machine: MB-6VA Machined part: Liquid crystal display component Material: A0 Size: 800 x x 0 mm TAS-S: Thermo Active Stabilizer Spindle (Standard for 0, 0, 0 and min - specifications, optional for others) Proactive and highly-accurate compensation done for the spindle even at high speeds. [Actual data] 6

6 ACE CENTER MB-V 3% less non-cutting time* % faster cutting time* Acceleration Max.0.~0.7 G (X Y) Rapid traverse 40 m/min (7 ipm) (X Y) ATC time (T-T). sec (MB-46/6VA). sec (MB-66VA) Spindle accel/decel. sec (0 8,000 min - ) Hi-G Control (standard) During positioning, this function controls the acceleration/deceleration speed according to the speed-torque characteristics of the BL motor, resulting in high-speed and highly stable positioning. The Hi-G control function reduces positioning time and greatly reduces non-cutting time. Speed Hi-G control * Compared to previous Okuma machine Previous High-speed spindle MB-46/6/66VA 8,000 min - (Std),000 0,000,000 3,000 min - MB-46/6/66VB 6,000 min - (Std),000 min - Cutting speed 3 m/min (60 ipm) Hi-Cut function (standard) This controls the feedrate to provide machining suitable for corner shapes and circular shapes of machining parts, with the aim of ensuring high-accuracy machining and reducing cycle time. With Hi-Cut Sharp corner edges Without Hi-Cut Drooped corners for general machining Hi-Cut result * Compared to previous Okuma machine Time Without Hi-Cut With Hi-Cut Process time comparison 3 sec Previous machine Non cutting time 3. min Cutting time 3. min ACE CENTER MB-46VA Note: Per same program, and no change in cutting time. 8 sec 3% less Reduced positioning time Sample workpiece No. of tools used: 4 tools in st operation 6 tools in nd operation Workpiece size: x 00 x 60 mm (3.78 x 7.87 x.36 in.) Hi-Cut PRO In addition to the speed control function of the Hi-Cut function, Hi-Cut PRO controls acceleration and gives you even faster machining. Super-NURBS (Optional) Feedrate for general machining for die/mold machining & general machining A worldwide first, Super-NURBS is a high-speed NC function with specially developed speed control functions for processing curved surfaces. Super-NURBS gives you high-speed, high-accuracy and high-quality machining for any shape, ranging from machine parts to complex curves. Before (Standard) Position Feedrate Super-NURBS Shaping feedrates much faster Much faster acceleration Position Super-NURBS takes the machining program's command path and calculates a path that provides smoother tool movement and has less impact on the machine. Machining along this smoother path means that acceleration and deceleration of the tool movement can be controlled, and greatly reduces the shock and oscillation on the machine and drive unit during highspeed feeding. This improved speed control results in more efficient machining at the machine's maximum speed. This function is indispensable for die/mold machining. It is greatly effective in reducing cycle time and improving quality. Moreover, with the addition of Abso-scale (optional), it can achieve further improvement. 7 8

7 ACE CENTER MB-V Cutting capacity of 360 cm 3 /min ( in. 3 /min) Powerful cutting MB-46VA 8,000 min- standard spindle cutting example Tool ø0 (ø3.94) face mill blade (cermet) ø0 (ø0.78) end mill 7 flute (side) Spindle min - (rpm) 6 Cutting m/min Feedrate mm/min (ipm) (ipm) Width mm (in.) Depth mm cm Amount 3 /min (in.) (in. 3 /min) 00, (7,874) () (.76) (0.6) () 4, ,400 6 (9,84) (34) (0.4) (0.9) (8) FEM analysis Rugged machine structure Rugged machine structure developed using 3D- CAD and FEM analysis Same rugged column structure as used in our proven column machining centers Bearing bracket of feeding axis integrated into the machine Drilling ø4 (ø.77) 80 (984) 3 (.4) - - (3) Tapping M P (7.) (Workpiece material: S4C) Less overhang High power spindle Less overhang from slideway to machining phase means a more stable machine structure MB-46/6/66VA 8,000 min - /7. kw ( min/cont), 98 N m (/ hp, 46 ft-lbf) 7/4 taper No.40 MB-46/6/66VB 6,000 min - /7. kw ( min/cont), 98 N m (/ hp, 46 ft-lbf) 7/4 taper No.0 Z Torque 0 () 00 (47) 0 (74) 0 (37) () 0 N m () (ft-lbf) (4) 3 () () 98 N m (46 ft-lbf) 3 N m (0 ft-lbf) kw ( hp) ( min.) 7. kw ( hp) (cont.) (4) 0 (7) (4) 3 (4) (3) Spindle motor output () kw (hp) Torque N m (ft-lbf) 0 () 00 (47) 0 (74) 0 (37) () 0 () (4) 3 () () 98 N m (46 ft-lbf) 3 N m (0 ft-lbf) kw ( hp) ( min.) 7. kw ( hp) (cont.) (4) 0 (7) (4) 3 (4) (3) Spindle motor output () kw (hp) Y X Spindle speed min - Spindle speed min - 9

8 New Era Okuma Control OSP-P00 The advanced architecture Windows -based Applications Windows Machine Control Functions Real-Time OS High Performance NC Computer Ethernet USB Servo Link DeviceNet Windows is a registered trademark of Microsoft Corporation in the United States and other countries. DeviceNet is a trademark of Open DeviceNet Vendors Association. R An OSP / Windows Collaboration An OSP / Windows Collaboration The NC software developed by our Single Source for Machine & Control platform continues to provide advanced functions like Collision Avoidance System and other truly innovative control technologies. A high-performance NC computer in a flat panel PC-based expandability, highly reliable protection of machine control and data in tough factory environments to give keep you constantly competitive and operating with optimum efficiency. Ease of use Featuring networking and large memory support GB program storage capacity RS-3-C, Ethernet, and USB ports ready for data transfers with external servers Easy-to-use operation panel With the touch panel, nimble fingers can select screens and handle data with ease Status displays, data setting, machine operations all brought to screen With simply the more advanced functions Collision Avoidance System Collisions prevented in any situation Safe and quick manual machining preps Easy input of blank and tool models Advanced One-Touch IGF Program create, machining preps; various operations can be done directly from machining order tables Operation is simple even without memorizing G/M codes ACE CENTER MB-V One-Touch Spreadsheet Now you can use Excel files on an NC controller Enter system/common variables straight from Excel sheets Excel is a registered trademark of Microsoft Corporation in the United States and other countries. Easy-to-use operation panel Large -inch display Touch panel Screen is. times larger than before Huge increase in amount of information that can be displayed Direct manipulation of data Durable panel resists dirt and scratches Collision detected; affected components turn red. One-Touch Spreadsheet; customized screen example USB ports PC ports are standard. Various devices can be connected, like USB memory sticks for transfer of large NC programs, and bar code readers for production control applications. CAD/CAM ADMAC-Parts Production Management MacMan Featured in Okuma s Collision Avoidance System Easy Modeling. Select a toolholder 3D models of standard toolholders already stored Complex 3D models (STL format) created with CAD can also be read.. Select a tool 3D models of various tools easily made per input diameters and lengths. 3D models of standard tools already stored Complex 3D models (STL format) created with CAD and input tool profiles can also be read. Simple input of setup information 3. Combine the selected toolholder and tool See the images of the tooling you intend to use DeviceNet TM Ethernet Bar-code reader FD,CD-R drive Digital caliper USB memory USB Okuma Servo Link Okuma servo modules Input/Output modules 4. Enter workpiece and fixture shapes Interactively enter basic configurations Complex 3D models (STL format) created with CAD can also be read. The OSP pioneers another way to operate and do more with machine tools.

9 ACE CENTER MB-V Creates a comfortable and ecologically sound work place for both the Earth and users The Ultimate in User-friendly Loading/unloading tools to/from the magazine can be performed from the front of the machine Tool load/unload button on spindlehead Comfortable table height and accessibility for workpiece and setup changes Excellent operability Wide opening Easy accessibility Ideal table height for operation Tool magazine MB-46V 70 mm (8.3 in.) MB-46VE: 80 mm (33.46 in.) MB-6V: 39 mm (.3 in.) MB-66V: mm (9.4 in.) No maintenance on left or right Wide front door opening Kind to the Earth Tool load/unload button No hydraulic unit An energy-saving, compact, and quieter tool unclamp package (electric pump cylinder) is used instead Full-enclosed cover with ceiling Low-noise guide PREX motor uses less energy Oil controller controlled by power-saving inverter Left side Right side 3 4

10 Specifications ACE CENTER MB-V Machine specifications Standard specifications Model Travels Table Spindle Feedrate Motors ATC Machine size X-axis (ram saddle R/L) mm (in.) Y-axis (table B/F) mm (in.) Z-axis (spindle U/D) mm (in.) Table top to spindle nose mm (in.) Max work dimension mm (in.) Distance from floor to table top mm (in.) Max load capacity kg (lb) Spindle speed min - Speed ranges Tapered bore Bearing dia mm (in.) Rapid traverse m/min (ipm) Cutting feedrate m/min (ipm) Spindle kw (hp) Feeding axis kw (hp) Tool shank Pull stud Tool capacity tool Max tool dia (w/adjacent tool) mm (in.) Max tool dia (w/o adjacent tool) mm (in.) Max tool length mm (in.) Max tool mass kg (lb) Max tool moment N m (ft-lbf) Tool selection Height mm (in.) Floor space mm (in.) Weight kg (lb) MB-46VA [VAE] MB-46VB [VBE] 60 [76] (.0 [.00]) 460 (8.) 460 (8.) 0~6 (.9 ~ 4.0) 760 x 460 [,000 x 460] (9.9 x 8. [39.37 x 8.]) 800 (3.0) [700] (,0 [,40]) MB-6VA MB-6VB #40 specs 8,000 {,000 / 0,000 /,000 / 3,000} * #0 specs 6,000 {,000} X-Y: 40 (7) Z: 3 (60) X-Y-Z: 3 (60) /7. {/8., /, /, } (/ {/, 40/, 0/, 0}) /7. {6/8.} (/ {3/}) X-Y-Z: 4 (.4) X-Y-Z: 4.4 (.9) 0 {3 [48]} 48-tool only for 46VAE, 6VA, 66VA 0 (.8) 8 (8) (6).3 [ kg x mm] (.3 [6.4 lb x. in.]),900 {,90* } x,7 [,60 x,7] (74.8 {76.77} x 6.89 [8.04 x 6.89]) 6,000 [6,] (3,00 [4,0]) 6,00 [6,700] (3,600 [4,700]),00 (4.34) 60 (.0),0 x 60 (.8 x.0) 900 (,980) Infinintely variable ø90 (3.4) ø0 (3.94) ø (4.9) ø (.98) Random,70 (8.7) 3,9 (9.7),470 x 3,0 (97.4 x 8.0) 7,0 (6,000) 7, (6,) MB-66VA MB-66VB, (9.06) 660 (.98) 660 (.98) 0~8 (.9~3.89), x 660 (60.4 x.98) 80 (33.46), (3,0) 7/4 taper No. 40 {7/4 taper No. 40, HSK-A63, HSK-A63, HSK-F63} 7/4 taper No. 0 {7/4 taper No. 0} ø70 {ø70, ø70, ø60,ø60} (ø.76 {ø.76, ø.76, ø.37, ø.37}) ø90 {ø90} (ø3. {ø3.}) MAS BT40 {HSK} MAS BT0 MAS { MAS 7.8 (.7) [8 kg x 0 mm (7.6 lb x 3.94 in.)] 400 (.7) 8 (8) {}(6 {33}).3 {9.} [ {} kg x mm] (.3 {4.} [6.4 {33} lb x. in.]),940 x 3,6 (.7 x8.4),000 (4,00),00 (4,640) Item Spindle speed 0 ~ 8,000 min - Spindle speed 0 ~ 6,000 min - Rapid traverse X-Y: 40, Z: 3 m/min Oil controller for spindlehead cooling system Air cleaner (filter) Spindle oil-air lubrication system Operation panel with color LCD Pulse handle Tapered bore cleaning bar Hand tools Tool box Kit specifications Item Coolant supply systems * tank capacities ATC air blower Chip air blower Work lamp Chip flusher system * Chip pan Foundation washers (with jack bolts) 3-lamp status indicator 0-tool ATC ATC magazine shutter Full enclosure shielding NT40, /7. kw (46/6VA) NT0, /7. kw (46/6VB) (X-Y:,7, Z:,60 ipm) Including regulator Nozzle type Fluorescent Table both sides Remarks Remarks 46V: 70 (4) [0 (6)], 0-W pump 6V: 0 (8) [0 (3)], 0-W pump 66V: 460 () [70 (7)], 390-W pump 46V: 60 (6) 6V: 70 (8) 66V: 9 (4) 8 pcs Type C (LED signal tower) -lamp for CE compliance With ceiling *. Use water-based coolant. For oil-based applications when necessary, larger pumps (and in-machine coil-type chip conveyor) may be required. Highly flammable oil-based coolant require strict fire prevention measures; machine operation should be closely monitored and attended by qualified machinist or operator. (Machine front) Table L (gal) [effective] Effective L (gal) Chip flusher system (kit specifications) (Machine rear) Chip pan Coolant supply system (kit specifications) Chip pan Air blower (nozzle) Signal tower Enclosure cover Coolant pump 46/6: 0 W 66V: 390 W Chip flusher pump 400 W Shower coolant pump (optional) 0 W *. 3,000min - not available with MB-66VA *. MB-46VB { }: Optional; with references to respective optional spindle speeds Bed Coolant tank Filter Workpiece washing gun pump (optional) 0 W Oil level gauge Filter 6

11 Specifications ACE CENTER MB-V Optional specifications Item Wide-range spindle 0~,000 min - High-speed spindle 0~0,000 min - * / kw (40/ hp), HSK-A63, BIG-PLUS (NT40) High-speed spindle 0~,000 min - * / kw (0/ hp), HSK-A63, BIG-PLUS (NT40) High-speed spindle 0~3,000 min - Wide-range spindle 0~,000 min - Dual contact spindle AbsoScale Die/mold & fine-feed specs NC rotary table Preps for NC rotary table ATC capacity Pull stud specs -pallet parallel shuttle APC (right side) High-crossrail specs (+00 mm) * * * * * * kw (0 hp), HSK-F63 (n/a for MB-66V) 6/8. kw (3/ hp), NT0 HSK, BIG-PLUS, Super BT X-Y-Z X-Y rapids: 0 min/min (787 ipm) Specify if chuck/tailstock required 3-tool (48-tool available for VAE and 6 VA, 66 VA) MAS, JIS, CAT, DIN Only available for 46VAE and 6V, 66V Tapped or T-slot types available Required with APC (only for 46VAE and 6V, 66V) Thru-spindle coolant system Chip air blower (adapter) Oil mist coolant Shower coolant system Workpiece washing gun In-machine chip converyor (coil) Lift-up chip conveyor Chip bucket for above Tool breakage detection Auto zero offset/auto gauging Tool life management Overload monitor TAS-S TAS-C Chemical anchors Remark * /8. kw (/ hp), NT40, HSK-A63 * Specify. MPa, 7.0 Mpa, or large volume 7.0 Mpa 0,000 min - specs (die/mold applications),000 min - specs for HSK A63 only 3,000 min - specs (HSK-F63) available *3 Table L/R *3 Floor or drum filter type *3 With auto tool length offset; via touch sensor Via touch probe (Renishaw) (per hour meter, etc) Including feed adaptive control *4 Thermo-Active Stabilizer Spindle Thermo-Active Stabilizer Construction *. Corresponding standard specification is deleted. *. Corresponding kit specification is deleted. *3. Okuma pull stud required. *4. Optional for others Cutting capacity: 600 cm 3 /min (36 in. 3 /min) MB-46VA:,000 min - wide-range spindle Workpiece Chip volume Cutting conditions material Tool cm 3 /min mm ø0 Face mill 40 70X4, F, S4C ø0 End mill 600 X0, F, ø63 Face mill,700 4X4, F,000 A0 ø0 End mill,000 X0, F,000 N m (ft-lbf) (369) Torque N m (ft-lbf) Torque 00 (47) 0 (74) 0 (37) 0 () (4) 0 () 00 (47) 0 (74) 0~,000 min - 6/8. kw ( min/cont) 7/4 taper No Wide-range spindle 0~,000 min - /8. kw ( min/cont) 7/4 taper No. 40, HSK-A63 0 kw ( min) kw (cont) 99 N m 46 N m 00 Wide-range spindle 99 N m 46 N m Spindle speed min - kw ( min) kw (cont) Spindle speed min - kw ( hp) ( min) kw ( hp) (cont) 000 (3 hp) 6 kw ( min) 8. kw ( hp) (cont) kw (68) (hp) 0 (7) (4) (3) () kw (4) 0 (hp) (7) (4) (3) () Motor output Motor output Floor type chip conveyor Chip conveyor with drum filter Recommended chip conveyors (Please contact an Okuma sales representative for details) :Standard :Selectable Material Steel FC AL/Nonferrous metal Mixed Chip shape Type Chip flusher (Std) In-machine Coil (DRY) Floor Lift-up Scraper (DRY) Drum filter *Select a coil type in-machine conveyor when oil-based coolant is used. Caution: fire prevention measures are necessary when using oil-based coolants. High-speed spindle High-speed spindle High-speed spindle In-machine (coil type) Lift-up (floor type) Lift-up (drum filter type) 0~0,000 min - / kw ( min/cont) HSK-A63 0~,000 min - / kw ( min/cont) 7/4 taper No. 40, HSK-A63 3,000 min - kw (cont) HSK-F63 N m (ft-lbf) Torque 00 (47) 0 (74) 0 (37) 0 () (4) 7 N-m ( min) 4 N-m (cont) kw (40 hp) ( min) kw ( hp) (cont) kw (hp) (4) 0 (7) (4) (3) () 0. (0.7) Motor output N m 00 (ft-lbf) (47) Torque 0 (74) 60 (44) 40 (9) 0 () 9. N m 9.9 N m kw (0 hp) ( min) kw ( min) kw ( hp) 7. kw (cont) (cont) 0 kw (7) (hp) (4) 6 (8) 4 () (3) () Motor output N m (ft-lbf) Torque 4 (3) 3 () () (0.7) Cont. rated torque 4.09 N m kw (0 hp) Cont. rated output kw (hp) 0 (7) (0) (4) Motor output (Machine front) (Machine rear) Chip pan Bed Coolant tank Drum filter Spindle speed min - () Spindle speed min - 0. (0.3) 0,000 0,000,000 3,000 Spindle speed min - 7 8

12 ACE CENTER MB-V Table size Maximum tool dimensions MB-46V 80 (3.) 0 (.9) 0 (.9) 80 (3.) MB-66V 80 (3.) (4.9) (4.9) (4.9) (4.9) 80 (3.) 60 [76] (.0 [.00]) Spindle travel range (X-axis) 760 [00] (9.9 [39.37]) 460 (8.) Table travel range (Y-axis) 8H7 Machine front [ ] dimensions are for MB-46VE T-slot, (9.06) Spindle travel range (X-axis), (60.4) Machine front T-slot detail (3) Cross groove MB-6V 9. (3.64) (4.9) (4.9) (4.9) 9. (3.64) 660 (.98) Table travel range (Y-axis) T-slot 0 (4.34) Spindle travel range (X-axis) 8H7 + 0 T-slot detail () 8H7 0 (.8) Machine front + 0 Cross groove detail 7 Cross grooves 60 (.0) Table travel range (Y-axis) 8H T-slot detail (4) 8H7 7 Cross groove detail Max tool size (adjacent tools) In tool magazine Max single tool size No adjacent tools ø44.4 (.7) 3 (.6) ø44.4 (.7) ø63 (.48) ø44.4 (.7) 3 (.6) ø76 (.99) ø63 (.48) ø63 (.48) (0.47) MB-46/6VA ø76 (.99) 0 (.8) MB-66VA (0.47) 8 (.3) (.7) 0 (.6) (.99) MB-46/6VA ø90 (3.4) ø40 (.7) ø (4.9) ø90 (3.4) ø69.8 (.7) ø69.8 (.7) 46 (.8) ø69.8 (.7) 46 (.8) MB-46/6VB ø0 (3.94) 0 (.8) MB-66VB 0 (.8) (.7) (.3) MB-46/6VB ø40 (.7) ø0 (3.94) ø0 (3.94) ø (.98) Working ranges MB-46V Travel 460 (8.) (9.06) (9.06) [Travel 76] [.00] [38] [.00] [38] [.00] Travel 60 (.0) 80 (.0) 80 (.0) MB-6V Travel 60 (.0) 80 (.0) 80 (.0) Travel 0 (4.34) (0.67) (0.67) ø44.4 (.7) 3 (.6)(.8) 0 (.8) MB-66VA ø40 (.7) ø (4.9) ø69.8 (.7) (.8) (.7) 0 (.8) MB-66VB ø40 (.7) ø (.98) Z-axis travel (spindle U/D) Y-axis travel (table B/F) Z-axis travel (spindle U/D) Y-axis travel (saddle L/R) 380 (4.96) 380 (4.96) 460 (8.) 760 (9.9) [] [9.69] [] [9.69] [ ] dimensions are for MB-46VE [00] [39.37] Travel 460 (8.) 0 (.9) Z-axis travel (spindle U/D) Y-axis travel (table B/F) 60 (.0) Z-axis travel (spindle U/D) X-axis travel (saddle L/R) 60 (.9) 60 (.9) 0 (.8) 0 Travel 460 (8.) (.9) Max tool mass moment 3 (.6)(.8) ø44.4 (.7) (8.8) 400 (.7) (.76) MB-46/6/66VA 0 (.99) (.8)(.7) ø69.8 (.7) (8.43) 400 (.7) MB-46/6VB MB-66VB (std tool) ø0 (3.94) MB-66V Travel 660 (.98) 3 (.99) 3 (.99) Travel, (9.06) 70 (9.3) 70 (9.3) ø0 (3.94) 78.4 N (7 ft-lbf) (8kg) (8 lb) Tool mass moment: 7.84N m (.) 8 N (87 ft-lbf) (kg) (6 lb) Tool mass moment:.3n m Z-axis travel (spindle U/D) Y-axis travel (table B/F) Z-axis travel (spindle U/D) X-axis travel (saddle L/R) Travel 660 (.98) ø69.8 (.7) MB-66VB (Heavy tool: Opt) 660 (.98) 76 (.) 76 (.) 0 (.9) (.) 47 N (8 ft-lbf) (kg) (33 lb), (60.4) Tool mass moment: 9.N m 9 0

13 OSP-P00M ACE CENTER MB-V Standard Specifications Item Basic Specs Programming Operations MacMan Communications / Networking High speed/accuracy specs Control Position feedback Coordinate functions Min / Max inputs Feed Spindle control Tool compensation Display Self-diagnostics Program capacity Program operations Machine operations Optional Specifications Interactive functions Advanced One-Touch IGF-M I-MAP Programming Auto scheduled program update 00 common variables Program branch; sets Program notes (MSG) Coordinate system selection Helical cutting 3-D circular interpolation Synchronized Tapping II Arbitrary angle chamfering Cylindrical side facing F-digit feed Programmable travel limits Skip Axis naming Tool length/dia compensation 3-D tool compensation Drawing conversion User task Tape conversion Inverse time feed Monitoring Real 3-D simulation Collision Avoidance System One-Touch Spreadsheet Simple load monitor NC operation monitor Hour meters Operation end buzzer Work counter MOP-TOOL Tool life management Description X, Y, Z simultaneous 3-axis, spindle control ( axis) OSP full range absolute position feedback (zero point return not required) Machine coordinate system ( set), work coordinate system (0 sets) 8-digit decimal, ± ~0.00 mm (± ~0.000 in.), 0.00 Decimal: µm, µm, mm (0.000, in.) (, 0.0, 0.00 ) Override: 0 to 00% Direct spindle speed commands (S) override 0~00%, multi-point indexing Tool length/tool dia compensation (0 sets) -inch color display operation panel, OSP-Win X Automatic diagnostics and display of program, operation, machine, and NC system faults Program storage: GB, operation buffer: MB Program management, editing, multitasking, scheduled program, fixed cycle, G-/M-code macros, arithmetic, logic statements, math functions, variables, branch commands, coordinate calculate, area calculate, coordinate convert, programming help MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operation help, alarm help, sequence return, manual interrupt/auto return, pulse handle overlap, parameter I/O, self-diagnostics, PLC monitor Machining management: machining results, machine utilization, fault data compile & report, external output USB ports, Ethernet Hi-Cut Pro, pitch error compensation Real 3-D simulation included (Scheduled program is standard) (00 is standard) 0 sets, 00 sets (Std: 0 sets) Within 360 degrees (rigid tapping) 4 sets, 8 sets, parameter 00, 0 sets each (Std: 0 sets) Programmable mirror image Enlarge/reduce I/O variables (6 each) Consultations required CAS Spindle overload monitor Hour meter, work counter Power ON, spindle run-time NC ON time, machining With M0, M, and END commands With M0 and M Adaptive control, overload monitor Hour meter, No. of workpieces Gauging Auto gauging Auto zero offset Tool breakage detection (touch sensor) Gauging data printout Manual gauging (w/o sensor) Interactive gauging External I/O, Communications FDD (add USB) Additional USB Additional RS-3-C channels RS-3-C, connection device cable DNC-T3 DNC-B DNC-C/Ethernet DNC-DT Automation, Untended operations Auto power shut-off Warm-up (calendar timer) External program selection Cycle time reduction Pallet pool control (PPC) High-speed, High-precision Thermal Active Stabilizer Spindle Thermal Active Stabilizer Construction Tool wear compensation Straightness compensation AbsoScale detection Inductosyn detection Super-NURBS 0. µm control Operations Sequence operation Sequence restart (Std) Pulse handles (Std: pc) External M signals Other Control cabinet lamp (inside) Circuit breaker Additional axes (preps or with order) Touch probe Touch probe Including auto gauging Includes tool offset File output Touch-sensor, touch-probe required Floppy disk drive (Std: ) Mfg: Type: 3-C-Ethernet (OSP) converter With M0 and END alarms Work preps doneoff Including operation end buzzer Pushbutton, rotary switch BCD (-digit, 4-digit) Ignores certain commands Required for multi-pallet APC TAS-S TAS-C X-, Y-, Z-axis A-, B-, C-axis Type A, Type B 0. µm (0.0 µin.) increment commands Sequence stop Mid-block restart pcs, 3 pcs, various mount locations (portable) 4-pair, 8-pair A, B, C Kit Specs Item Auto program schedule update Program notes (MSG) Coordinate system selection 0 sets (Std: 0 sets) 00 sets Helical cutting Synchronized Tapping II (rigid tapping) Programmable travel limits Arbitrary angle chamfering Tool length/tool dia compensation (Std: 0 sets ea) Programmable mirror image Drawing enlarge/reduce Tool life management Auto power shut-off Sequence stop Mid-block restart Advanced One-Touch IGF-M Real 3-D simulation I-MAP Simple load monitor NC operation monitor Manual gauging (w/o sensor) Kit 00 sets each 0 sets each CAD/CAM System for Parts Machining ADMAC-Parts Manual inputs, interactive inputs, CAD inputs all kinds of ways to program with this comprehensive programming package. E NML D E OSP-P00M 3D D E IGF D

14 ACE CENTER MB-V MB-46V Dimensions for MB-46VA, MB-46VAE/46VBE], <MB-46VB> MB-6V Dimensions are for MB-6VA, installation drawing for MB-6VA and MB-6VB Dimensional drawing Spindlehead cooler Spindle center ATC magazine door ATC operation panel Tool load/unlood button Signal tower Dimensional drawing Spindlehead cooler Spindle center ATC magazine door ATC operation panel Tool load/unlood button Signal tower Move 460 Y travel Move 746 (8.) 80 Move 80 Move 60 X-axis travel 760 Table full length Operation panel Z travel (78.8) Move Y travel Move 746 (8.) Move Move 0 X-travel 0 Table full length Operation panel Z travel (78.8) Fl Tank removal direction Air unit Coolant tank 3-ATC 0-ATC 460 Table width (6.89) Thru-spindle coolant 900 [60] *<90> 3 [380] <3370> * [3780] <370> 70 Pulse handle [Note: MB-46VAE Movement: 38, X-axis travel: 76, Table full length: 00] * Dimension for lift-up chip conveyor with 00-mm drop height * 00 Fl Tank removal direction Air unit Coolant tank (8.0) Thru-spindle coolant unit * 00 Chip bucket Lift-up conveyor Pulse handle 3890 (3.) * 4090 (6.0) * Dimension for lift-up chip conveyor with 00-mm drop height. Installation drawing Coolant tank Spindle cooling unit Air inlet Height 946 Rc3/8 female Required capacity NL/min (ANR) More than 0. Mpa Supplied air temperature should be within + C Thru-spindle coolant unit Bed bottom line 3-ATC 0-ATC [3780] <3370> * [3780] <370> 0 [0] <> 70 [860] Tank removal direction CNC cabinet 40 [] 600 * (38.78) Power inlet KVA mm 4C (6000 min -, 8000 min - ) 37KVA 0mm 4C (0 min -, 0 min - ) 4KVA 60mm 4C (0000 min - ) 7KVA 38mm 4C (0 min - ) Height from floor: 70 mm or 0 mm Lift-up conveyor Chip bucket Installation drawing Air inlet Height 946 Rc3/8 female Required capacity NL/min (ANR) More than 0. Mpa Supplied air temperature should be within + C 3890 (3.) * 4090 (6.0) Coolant tank Spindle cooling unit Thru-spindle coolant unit (optional) Bed bottom line Tank removal direction CNC cabinet 600 * (49.80) Height from floor: 70 mm or 0 mm Lift-up chip conveyor Chip bucket 70 [80] (Door opening width) 900 (74.80) [60 (8.04)] <90 (76.77)> Spindle center Power inlet KVA mm 4C (6000 min -, 8000 min - ) 37KVA 0mm 4C (0 min -, 0 min - ) 4KVA 60mm 4C (0000 min - ) 7KVA 38mm 4C (0 min - ) 0-ATC 39 (Door open width) 470 (97.4) Spindle center mm.4 = in. mm.4 = in. 3 4

15 MB-66V Dimensions are for MB-66VA, installation drawing for MB-66VA and MB-66VB Dimensional drawing Spindle center Tool load/unlood button Spindlehead cooler 48ATC Air unit FL Tank removal direction 3-ATC 0-ATC 000 Coolant tank Installation drawing Thru-spindle coolant 3 Move Y-axis travel (8.4) Air inlet Height 946 Rc3/8 female Required capacity NL/min (ANR) More than 0. Mpa Supplied air temperature should be within + C mm.4 = in. 48-ATC 3-ATC Bed bottom line 0-ATC 3 Move (9.7) ATC magazine door ATC operation panel (7.6) Thru-spindle coolant (3.39) (doors fully opened) * 800 Max, Normally (Doors open width) 940 (.7) CNC cabinet Signal tower Pulse handle 70 Move 70 Move X-axis travel Operation Table top panel Spindle center 80 Z travel * 00 * Dimension for lift-up chip conveyor with 00-mm drop height Power inlet 4KVA mm 4C (6000 min -, 8000 min - ) 38KVA 0mm 4C (0 min -, 0 min - ) 43KVA 60mm 4C (0000 min - ) 9KVA 38mm 4C (0 min - ) Height from floor: 770 mm or 70 mm Lift-up conveyor Chip bucket Fire Safety Precautions To protect your factory and equipment from fire and assure continued safe operation, observe the following fire safety precautions whenever you operate machinery. Whenever possible, avoid the use of oil-based coolants for cutting operations. Sparks caused by hot chips, tool friction, and grinding can cause fires. Always observe the following safety measures to ensure safe operation when machining flammable materials or when performing dry machining.. Oil-based coolant () Use nonflammable cutting fluid coolant. () When the use of an oil-based coolant is unavoidable: Before you begin machining, check cutting tools to make sure of their service life and the condition of the tool edge, and choose cutting conditions that will not cause a fire. Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently verify that coolant is discharging normally. Take measures to control the outbreak of fire: Place a fire extinguisher near the machine, have an operator constantly monitor operation, and install an automatic fire extinguishing system. Do not place flammable materials near the machine. Do not allow chips to over accumulate. Periodically clean the inside of the machine and the area surrounding it. Check that the machine is operating normally. Never run the machine unattended. Since an automatic fire extinguishing system and other peripherals are needed for grinding operations, please let us know as soon as possible if you plan to perform such operations.. Precautions regarding machining of potentially flammable materials Before machining any material designated by law as a flammable substance, e.g., plastic, rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire prevention, and observe the precautions given in () above to ensure safe operation. Example: When machining magnesium, there is a danger that magnesium chips and watersoluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip should ignite. 3. Dry machining Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure safe operation, do not place any flammable objects near the machine and do not allow chips to over accumulate. In addition, be sure to check cutting tools to make sure of their service life and the condition of the tool edge, and observe the precautions regarding oil-based coolants given in () above. When using Okuma products, always read the safety precautions mentioned in the instruction manual and attached to the product. This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country. OKUMA Corporation, OGUCHI-CHO, NIWA-GUN, AICHI , JAPAN TEL (087) 9-78 FAX (087) The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice. Consult your local Okuma representative for specific end-user requirements. Pub No. MB-V Series-(3)-0 (Jan 08) Printed in Japan 6

16 Scale: /0 (Japan market reference only.) MB-46VA/B MB-46VAE/VBE MB-6VA/B MB-66VA/B

17