CMX 600 V CMX 800 V CMX 1100 V. VERTICAL MILLING MACHINES CMX V Series DMGMORI.COM

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1 CMX 600 V CMX 800 V CMX 1100 V VERTICAL MILLING MACHINES CMX V Series DMGMORI.COM

2 1: Technology: Variety of applications (p. 4-9) 2: Automation solutions (p ) 3: Customization: Broad range of options (p ) 4: Controls technology (p ) The solution-based CMX V: 3 sizes, 2 controls, more than 200 options! DMG MORI has developed the CMX V Series, with the aspiration to provide robust machines that can serve for many years to a greater number of customers. The CMX V models can handle a wide range of workpieces for all kinds of fields thanks to their great versatility. The models achieve high precision, productivity and reliability. This applies to the modularity and possibility to build up your own machine with wide range of options and technological solutions. 1 PERFECT 3D CONTROL TECHNOLOGY + 19 DMG MORI SLIMline multi-touch control panel and SIEMENS + 15 DMG MORI SLIMline control panel and HEIDENHAIN TNC DMG MORI SLIMline CMX V IN 3 SIZES WITH 2 DIFFERENT 3D CONTROLS multi-touch control panel and SIEMENS HIGHLIGHTS + Fast tool magazine with 30 pockets in standard + High precision with a 12,000 rpm milling spindle in standard + Improved ergonomics for easy loading of heavy workpieces + Huge table for machining of parts up to: CMX 600 V 600 kg 1,323 Ibs CMX 800 V 800 kg 1,764 Ibs CMX 1100 V 1,000 kg 1,323 Ibs 15 DMG MORI SLIMline control panel and HEIDENHAIN TNC DMG MORI SLIMline multi-touch control panel and SIEMENS + Small foot print: CMX 600 V 5,9 m ft 2 CMX 800 V 7,0 m ft 2 CMX 1100 V 8,7 m ft 2

3 The C-frame benchmark for highest rigidity. The roller guides employed by the CMX V Series achieve high stability and precision as well as ensure high rigidity and durability. The low connected load, efficient power consumption and energy recovery ensure a good energy utilisation. The CMX V Series achieves a sophisticated, lean and high-rigidity machine structure by using FEM analysis from the fundamental design stage for analysis of various operating conditions and environmental changes. The CMX V Series is based on a C-frame cast iron bed for them best stiffness and vibration characteristics. HIGHLIGHTS HIGH RIGIDITY + Rigid Y-axis concept in whole range of travel CMX 600 V CMX 800 V CMX 1100 V Max. acceleration X- / Y- / Z-axis g 0.51 / 0.31 / / 0.31 / / 0.31 / 0.35 Travel X- / Y- / Z-axis Rapid traverse X- / Y- / Z-axis mm in m/min ft/min 600 / 560 / / 22.1 / / 30 / / 560 / / 22.1 / / 30 / / 560 / / 22.1 / / 30 / 30 IMPROVED C-FRAME CONCEPT WITH MOVABLE TABLE AS X AXIS + Casting for support in front of the column to achieve more stability FEM-OPTIMIZED DESIGN + Simulation of structural deformation at the time of load application + Fine adjustment to every part, including the thickness of the bed, the shape and layout of the ribs, to achieve a high level of flexural rigidity FEM: Finite Element Method PRECISION IN EVERY COMPONENT AND DETAIL + Accuracy of positioning in all axes under 6 µm without linear scales (according to ISO 230 2) + Thermal compensation ensures stable and highest quality production process + Ball-screws made in first class of tolerances (IT 1)

4 Machine highlights 1 With excellent access to the table and a wide door opening, setup operations such as fixture adjustment can be done smoothly. The position of the lower end of the front door has been lowered to offer better access to the spindle and table. Sophisticated design, small footprint and large working area combined in the CMX V series The CMX V Series employs a sophisticated cover design and is designed taking into account the accessibility to the table and workpiece handling with a crane. Other features for better workability are also incorporated throughout the machine. The lubrication unit and other peripherals requiring periodic maintenance are placed in an easily accessible location to improve maintainability. ACCESSIBILITY A: Height of table top surface: 850 mm in B: The position of the lower end of the front door: 748 mm in C: Distance from table: 323 mm in D: Door opening: CMX 600 V: 804 mm in CMX 800 V: 794 mm in CMX 1100 V: 1,151 mm in D A B C 2 LOADING AND UNLOADING WITH A CRANE The ceiling part also opens, allowing easy loading and unloading of workpieces using a crane. The cabin roof* can be opened / closed automatically via M-functions. 2 * available as option SWIVEL-TYPE OPERATION PANEL The operation panel which can swivel from 0 degree to 100 degrees improves operability and visibility. 3 Swivel range (operation panel) 100

5 High-quality machining supported by high-performance spindle The CMX V Series machines are equipped with a high-performance spindle with a maximum speed of 12,000 rpm, the design is optimized through structural analysis to cover a wide range of machining, as standard. The high durability and high precision of the spindle allow high quality machining. 08 SPINDLE HIGHLIGHTS SOPHISTICATED SPINDLE LABYRINTH STRUCTURE + The labyrinth structure has been enhanced, taking into account frequent use of high-pressure coolant + Prevent coolant entry and improve spindle durability STABLE & LASTING CLAMP FORCE + Extended disk spring life allows the spindle to maintain long period consistent clamp force on the tool 1 2 1: Connector plate Industry: Machinery Material: C45 Dimensions: mm in Machining time: 47 min 2: Pump body Industry: Automotive Material: Aluminum Dimensions: mm in Machining time: 5 min 3: Pump housing Industry: Automotive Material: Aluminum Dimensions: mm in Machining time: 6 min 09 SK 40 TAPER SPINDLE CMX 600 V CMX 800 V CMX 1100 V Max. spindle speed rpm 12,000 12,000 12,000 Drive power (40 % / 100 % DC) Max. torque (40 % / 100 % DC) kw hp Nm ft-lbs 13 / / / / / / / / / / / / 42 Type of tool shank SK 40 BT 40* CAT 40* SK 40 BT 40* CAT 40* SK 40 BT 40* CAT 40* * Option 3 4 4: Scroll Industry: Electrical Material: Aluminum Dimensions: ø mm ø in Machining time: 7 min 5: Adapter plate Industry: Machinery Material: Aluminum Dimensions: mm in Machining time: 32 min 6: Case Industry: Aerospace Material: Titanium Dimensions: mm in Machining time: 250 min 5 6

6 Automation solution PH 150 Automated process now offers the highest potential for an increase of productivity with universal milling machines. At the same time, consistent production quality is achieved. This leads to economic success and the growing pressure of rising costs is countered efficiently. HIGHLIGHTS PH Fast changeover thanks to linear loading + Maximum pallet weight of 250 kg 551 lbs + Rapid 30-pallet magazine available as an option for smaller parts + Ergonomic loading via crane portal + Pallet set up station with user-friendly touch screen control panel + New DMG MORI VERTICO design AUTOMATION PACKAGE CMX V + Automatic Lift Door on the right cabin side + Robot interface (DMG MORI standard) + Interface with 2 channels hydraulic or pneumatic connections on the table + 4-colour signal lamp + 10 free M-Codes + Bed flushing via M-Function DMG MORI automates numerous universal machines and machining centres from its wide portfolio with the PH 150 pallet handling system. This enables customers attractively priced entry into the virtually unmanned manufacturing of milled parts. Optimum manual pallet placement is guaranteed by the large loading door or by crane. All orders can be controlled and prioritised using the dedicated user-friendly touch screen and the system is operated via an intuitive control panel. The PH 150 has a maximum pallet weight of 250 kg 551 lbs. Thanks to fast linear loading, the ten pallets are changed over in the shortest possible time there is also a 30-pallet magazine available as an option for smaller pallets. This ensures economical production for customers as of batch sizes of just 1 piece.

7 Customization with technological solutions and options Selected options and useful packages SIEMENS / HEIDENHAIN Production package 1 Through spindle coolant supply (ICS) bar psi Chip conveyor (scraper type, left side) DMG MORI TECHNOLOGY CYCLES Tank capacity left side chip conveyor 600 V / 800 V / 1100 V litre gal 200 / 220 / / 58 / 66 MPC MACHINE PROTECTION CONTROL Bed flushing via M-function Coolant spray gun for swarf removal Automatic cabin roof + Vibration sensor in the milling spindle + Cutting force monitoring for drilling and tapping 4-colour signal lamp Electronic handwheel + Unbalance display in idle running + Upgrade of older MPC-Version available now Chip conveyor (scraper type, left side) Production package 2** Through spindle coolant supply (ICS) bar psi Tank capacity left side chip conveyor 600 V / 800 V / 1100 V litre gal 200 / 220 / / 58 / 66 Tank capacity papertype filter litre gal Bed flushing via M-function FIFTH AXIS WITH NC-ROTARY TABLE Coolant spray gun for swarf removal Automatic cabin roof 4-colour signal lamp The optional NC device allows + Three-jaw chuck: ø mm Electronic handwheel 12 efficient machining in 5 axes with ø in Chip removal package LEHMANN table + Spindle load without / with support: Chip conveyor (scraper type, left side) 13 + Spindle speed: 90 rpm + Spindle height: 150 mm 5.9 in + Clamping torque: 800 Nm 590 ft-lbs 200 / 400 kg 441 / 882 lbs V / 800 V / 1100 V Coolant spray gun for swarf removal Tank capacity left side chip conveyor 600 litre gal 200 / 220 / / 58 / 66 4-colour signal lamp + Face plate: ø mm + Cycle time including clamping: Automation package ø in approx. 0.4 sec (90 ) Automatic lift door on right cabin side, Robot interface (DMG MORI Standard), Interface with 2 channels hydraulic or pneumatic connections on the table, Bed flushing via M-Function, 4-colour signal lamp, 10 free M-codes MEASURING AND PRECISION WITH MEASURING SENSOR KIT Tropical package Active Cooling Unit for Electrical Cabinet, Additional Ventilator for Control Panel Single-touch tool and workpiece probing facilitate machine set-up + Power Probe 40 optical measuring sensor for workpiece measurement Selected options NEW: 5-axis NC-Rotary table (LEHMANN) and guarantee your process + OTS optical tool setter for tool rotofix clamping system for LEHMANN table stability. measurement Laser BLUM NT F-140 probe for tools + OMI-2T receiver for both sensors Chip conveyor (scraper type, left side) Chip conveyor (scraper type, rear) 600 V / 800 V Through spindle coolant supply (ICS) bar psi 12 / 20 / / 290 / 580 Tool changer window for front loading / unloading Tool holder SK40 1) / BT 40* / CAT 40* Coolant spray gun for swarf removal COOLANT SUPPLY Touch probe kit (tool + workpiece measurement) Direct measuring system (X- / Y- / Z-axis) In the modern production of complex components made of high-quality materials, the internal coolant supply through cooling channels in the spindle and tools is of particular importance. The rapidly increasing cutting speeds and ever-shrinking diameter of deep bores necessitate rapid heat dissipation and safe chip removal. + 12, 20, 40 or 80 bar 174, 290, 580 or 1,160 psi internal coolant supply in the production packages 4-colour signal lamp Electronic handwheel External programmable M-function PROGRESSline Tropical package available 1) standard configuration * optional ** Production package 3 and 4 are also available with internal coolant supply 40 bar and 80 bar accordingly 10

8 DMG MORI SLIMline multi-touch control panel for highest efficiency and reliability. The new DMG MORI SLIMline multi-touch control panel with Operate 4.7 on SIEMENS and 3D control technology represents the next advanced step for a modern user interface and is compatible with the previous version of Operate. The practical and ergonomically optimised 19 multi-touch display with its maximised resolution and 45 swivel range offers decisive user benefits. Thanks to 3D control technology, you can simulate machining in advance this is what state-of the-art and user friendly workplaces look like nowadays! Additionally, the control system features greatly expanded CNC memory capacity from 5 MB to 4 GB and additional memory 8 GB on DMG MORI SMARTkey. 15 DMG MORI SLIMline CONTROL PANEL AND HEIDENHAIN TNC TFT display with a clear screen design + Convenient programming with the new full ASCII keyboard ms block processing time as standard GB program memory on a CFR card + Workshop-oriented programming with graphics support + Rapid data interface for externally generated programs + Workpiece and tool measurement cycles in combination with touch-probe + Cleartext dialogue and DMG MORI SMARTkey 14 Intuitive use for quick and easy operation 15 TAP WITH ONE FINGER Window / object selection TAP WITH TWO FINGERS Context menu, f. e. copy / paste TAP AND HOLD Window / subject opening FLICK Scrolling to the list / file, f. e. programs or tools / NC programs PINCH Decrease of graphic content, f. e. simulation, mold-view SPREAD Increase of graphic content, f. e. simulation, mold-view MORE EFFECTIVE OPERATIONS + Better workflow, more efficiency + Fast and convenient zoom features + Quick and convenient access to parameters and user data + Expanded memory capacity to 4 GB + Program selection: expansion on local drive / USB / Network + Multi tasking machining: extension drilling cycle for drilling / piercing; program guide with new deep hole drilling technology + Execution from external storage: display and storage of additional file formats as HTML / PDF / BMP /JPEG/ DXF also on the NC MORE COMFORTABLE USE + Improved overview with 19-inches screen: maximized resolution and innovative comfort of intuitive use with a unique range of functions + 3D control technology: workpiece and machining simulation with touch operations + Flexible software keyboard: integrated into multi-touch display + Effective and safe machining with content access button on the panel + Optimised ergonomics: with 45 swivel range + Simplified process + Reliable touch control with proven user interface SINUMERIK Operate + 19-inches multi-touch display + 66 % more pixels + 45 swivel range + 4 GB now expanded memory capacity + 3D control technology + Advanced simulation: workpiece stock definition by clamping; simultaneous recording + DMG MORI SMARTkey: Personalised authorisation and additional 8 GB USB memory + Optimization of the elements on the screen + Reliable and scratch-resistant operating surface

9 Floor plans Standard Rear discharge type chip conveyor (option) Front view (mm in) Top view (mm in) Front view (mm in) Top view (mm in) H D H W W Width (W) Depth (D) Height (H) Width (W) Depth (D) Height (H) Machine type Machine type (LEHMANN) CMX 600 V mm in 2,163 / 1, / 78.4 CMX 600 V mm in 2,163 / 1, / ,742 / 2, / ,742 / 2, / CMX 800 V mm in 2,559 / 2, / , CMX 800 V mm in 2,559 / 2, / , CMX 1100 V mm in 3,190 / 3, / ,742 / 2, / CMX 1100 V mm in 3,190 / 3, / ,742 / 2, / Q55846A01 Q55847A01 Q55848A01 Q55846A01 Q55847A01 Q55848A01 Left discharge type chip conveyor (option) Front view (mm in) Top view (mm in) H D W Width (W) Depth (D) Height (H) Machine type CMX 600 V mm in 3,006 / 2, / ,742 / 2, / CMX 800 V mm in 3,378 / 3, / , CMX 1100 V mm in 4,010 / 4, / ,742 / 2, / The technical data stated in the brochure is based on the basic machine configuration and may therefore deviate and be the subject to the technical changes. Q55846A01 Q55847A01 Q55848A01

10 Technical Data Main numerical control unit specifications CMX 600 V CMX 800 V CMX 1100 V SINUMERIK 840D sl SIEMENS TNC 620 HEIDENHAIN Table X-axis travel (longitudinal movement of table) mm in , Y-axis travel (cross movement of saddle) mm in Z-axis travel (vertical movement of spindle head) mm in Distance from table surface to spindle gauge plane Table mm in , , Working surface mm in Interpolation functions Table loading capacity kg lbs 600 1, ,764 1,000 2,205 Helical interpolation Optional 2 axes and other 1 axis Spindle Feed functions Max. spindle speed rpm 12,000 12,000 12,000 Cutting feedrate 1 30,000 mm/min Feedrate Advance surface (cycle 832) m/min 30 / 30 / / 30 / / 30 / Rapid traverse X / Y / Z ft/min Tolerance (cycle 32) m/min Cutting feedrate X / Y / Z Program input ft/min ATC Type of tool shank SK 40 / BT 40* / CAT 40* SK 40 / BT 40* / CAT 40* SK 40 / BT 40* / CAT 40* Tool storage capacity Max. tool diameter with adjacent tools mm in without adj. tools mm in Max. tool length mm in Max. tool mass kg lbs Tool changing time Machine size Floor space width depth Tool-to-tool s chip-to-chip s mm in 1,990 2, x [1,864 3,567 *1 ] [73.4 x *1 ] [2,954 2,747 *2 ] [116.3 x *2 ] 2,426 2, x [2,118 3,567 *1 ] [83.4 x *1 ] [3,395 2,747 *2 ] [133.7 x *2 ] 3,058 2, x [4,028 2,770 *2 ] [158.6 x *2 ] Footprint m 2 ft Machine weight (net) kg lbs 5,000 11,023 5,550 12,236 5,850 12,897 Controlled axes Controlled axes X, Y, Z, A Least input increment mm Load monitor function Operation Jog feed 0 8,000 mm/min Program restart Additional workpiece coordinate systems 99 sets Custom macro common variables (in total) 999 variables Misc. function / Spindle speed function Spindle speed override % (10 % increments) Tool function / Tool offset function Number of tool offsets 999 sets Tool length offset Cutter radius offset Data input / output I / O interface Program storage area (Storage area for user data including NC program) Network drive USB memory RS-232C 1.8 GB 4 GB *Option Standard Option not available

11 DMG MORI LifeCycle Services DMGMORI.COM Customer First Our service promise! Available for you around the clock: service-hotline.dmgmori.com We have good news for you: Our service and spare parts prices have been completely revised. With our service commitments, we want to meet your high demands with the highest service quality. Please contact us your sales and service team is at your disposal! Top quality at fair prices. It's a promise! Best Price Guarantee for Original Spare Parts. Should you get a spare part offered by us at least 20 % cheaper elsewhere, we will refund the price difference up to 100 % *. Up to 50 % lower service costs. New Flat Call-Out Rate without travel expenses or any additional costs! Spindle service at best prices. The highest level of competence from the manufacturer at new and attractive prices DMG MORI spindle service! Our protective shield for your productivity. Reduced operating costs, highest machine availability and maximum precision DMG MORI Service Plus! P _0917_UK-US Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. * All information and price advantages for Customer First are available at: customer-first.dmgmori.com