Connect 2 Expertise Reliability Innovation

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Peregrine Sherman
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1 Connect Rugged, compact, lightweight Connectors and cable assemblies Dimensions Configurations

FISCHER CONNECTORS Fischer Connectors is a leading company in the design, manufacturing

Known for their quality, ruggedness and excellent sealing, our products prove to be

Innovative and flexible, Fischer Connectors is committed to provide customized solutions

Primary design and manufacturing facilities are located in Switzerland, with

Connect Expertise We connect not only with customers who build devices, but with the

Engineering Expertise Supply Chain Expertise Market Expertise Connect Reliability We

up to the toughest conditions, so you know you can rely on our service and on

Quality Reliability Delivery Reliability Response Reliability Connect Innovation Our

2 FISCHER CONNECTORS Fischer Connectors is a leading company in the design, manufacturing and distribution of high-performance connectors and cable assembly solutions. Known for their quality, ruggedness and excellent sealing, our products prove to be reliable in the most demanding environments. Innovative and flexible, Fischer Connectors is committed to provide customized solutions of uncompromising quality. Primary design and manufacturing facilities are located in Switzerland, with subsidiaries and distributors located worldwide. Connect Expertise We connect not only with customers who build devices, but with the people who use them on a daily basis, to better understand their needs. Engineering Expertise Supply Chain Expertise Market Expertise Connect Reliability We focus on delivering on time, on cost and on experience connectivity solutions that stand up to the toughest conditions, so you know you can rely on our service and on uncompromising quality in all environments. Quality Reliability Delivery Reliability Response Reliability Connect Innovation Our proven track record in first-to-market, innovative solutions is built on imagination, observation and significant investments in R&D. We help you bring new ideas to market quickly by putting our cutting-edge technology, production tools and experts at your service. Technology Innovation Product Innovation Solutions Innovation Connect

PRODUCT FEATURES DURABILITY Sealing IP8/IP9 even unmated Hermetic Extremely robust mechanical keying 0,000 mating cycles

Operating temperature: -55 C to +5 C High corrosion resistance Blind mating PERSONALIZED Wide range of configurations Miniature &

committed to quality throughout every phase of its operations.

environmental friendliness of its connectors, processes and systems.

3 PRODUCT FEATURES DURABILITY Sealing IP8/IP9 even unmated Hermetic Extremely robust mechanical keying 0,000 mating cycles PERFORMANCE 0 EMC shielding Grounding contact ring Easy cable assembly solutions RUGGED High shock & vibration resistance Operating temperature: -55 C to +5 C High corrosion resistance Blind mating PERSONALIZED Wide range of configurations Miniature & ultralight design Color overmolding available Crimp and solder contacts CERTIFICATION & COMPLIANCE Fischer Connectors is committed to quality throughout every phase of its operations. The company supports its customers and applies within its organization all directives and norms improving the quality, safety and environmental friendliness of its connectors, processes and systems. MIL-SPECS: The Fischer UltiMate Series is engineered to withstand extreme operational environments, such as vibration, shock, rain, humidity, salt fog, sand/dust, or temperature; our military connectors are tested according to IEC standards. ISO 900 ISO 85 ISO 00 REACH Connect

APPLICATIONS INTRODUCTION The Fischer UltiMate Series is specially designed for a broad range of harsh environment applications.

SOLUTIONS Fischer Connectors skilled technical and support teams help you build the perfect Fischer UltiMate cable assembly for your unique application, providing

4 APPLICATIONS INTRODUCTION The Fischer UltiMate Series is specially designed for a broad range of harsh environment applications. It offers rugged, compact, lightweight, sealed connectors and cable assembly solutions ideally suited to withstand a variety of severe environmental, industrial and chemical conditions. Medical Instrumentation Defense Industrial Energy Pharmaceutical Transportation Security Vacuum Oil & Gas Broadcast Automotive Extreme Food Nuclear CABLE ASSEMBLY SOLUTIONS Fischer Connectors skilled technical and support teams help you build the perfect Fischer UltiMate cable assembly for your unique application, providing advice through design, prototype, assembly, testing, manufacturing, installation, and beyond. Our complete solutions include: Overmolded cable assemblies, including thermoplastic & silicone Rugged & submersible cable solutions Heat shrinking for added protection and support to exposed wire Straight and right-angle overmolding Connect

CODING 07 SIZE 07 07 SIZE 08 CODE CODE CODE CODE CODE CODE CODE CODE PLUGS 07 SIZE, & 8 CODE CODE CODE CODE

5 PRODUCT RANGE SHORT CABLE MOUNTED PANEL FRONT MOUNTED PLUGS UP0 UP50 PANEL LOW PROFILE REAR-MOUNTED PANEL REAR-MOUNTED PANEL LOW PROFILE FRONT-MOUNTED SHORT CABLE MOUNTED RECEPTACLES UR0 UR0 UR0 UR50 MECHANICAL CODING 07 SIZE SIZE 08 CODE CODE CODE CODE CODE CODE CODE CODE PLUGS 07 SIZE, & 8 CODE CODE CODE CODE 07 SIZE SIZE 08 CODE CODE CODE CODE CODE CODE CODE CODE RECEPTACLES 07 SIZE, & 8 CODE CODE CODE CODE Connect 5

6 PART NUMBERING STRUCTURE Connector Design Contact Block PARTS Body Style Sealing Level Locking System Connector Polarity Number of Contacts Contact Type AVAILABLE CHOICES UltiMate Plug = UP Cable Mounted Plug Short = UP0 Panel Mounted Plug Front mounted = UP50 UltiMate Receptacle = UR Panel Mounted Vacuum sealing = V Water sealing = W Cable Mounted Plug Push-pull automatic locking system = L Quick release = Q Cable Mounted Receptacle = Z 7 = 07 8 = 08 = = 8 = 8 Male contacts = M Female contacts = F 00 to 0 Contacts available per size: 07 00, 00, 00, 005, 007, 009, , 00, 00, 005, 007, 009 Solder = S PCB = P Crimp = C Panel Mounted Receptacle Rear mounted low profile = UR0 Rear mounted = UR0 Front mounted low profile = UR0 0, 0, Cable Mounted Receptacle Short = UR50 EXAMPLES Cable Mounted Not applicable IP8/9 with Fischer Connectors Cable Assembly Solutions Cable Mounted Plugs (UP0 to UP9) Panel Mounted Not applicable corresponds to Interface Diameter of Plug and Receptacle in mm Standard Polarity Male Contacts on Plug Female Contacts on Receptacle Inverted Polarity Female Contacts on Plug Male Contacts on Receptacle UP0X L M 0 S Cable Mounted Receptacles (UR50 to UR99) UR5X Z F 0 S Panel Mounted Plugs (UP50 to UP99) UP5X W M 0 S Panel Mounted Receptacles (UR0 to UR9) UR0X W F 0 S Connect

7 PART NUMBERING STRUCTURE Housing Standard Options PARTS Housing Color Keying Code O-Ring Material Insulating Material Grounding Housing Material AVAILABLE CHOICES Standard = BK* Code ( ) = Code ( ) = Code ( ) = Code ( ) = Receptacle O-ring at plug interface = E** Plug Not applicable = Z PBT = 08,,,8 only PEEK = 07 only Panel Mounted Grounding pin = A Available for UR0/UR0 None = N for UR0/UP50 A = Aluminium B = Brass*** Cable Mounted Not applicable = Z * Standard Housing Color is anthracite for all sizes Standard guide mark is white Standard keying code Visual coding on plug and receptacle ** 07, 08,, 8 = EPDM O-ring = FVMQ O-ring *** Standard Housing Material is Brass EXAMPLES Cable Mounted Plugs (UP0 to UP9) BK Z Z B Cable Mounted Receptacles (UR50 to UR99) BK E Z B Panel Mounted Plugs (UP50 to UP99) BK Z N B Panel Mounted Receptacles (UR0 to UR9) BK E A B Connect 7

M Fischer UltiMate TM TECHNICAL DIMENSIONS UP0 SHORT CABLE PLUG øc ød ) ød ~B ~A A B øc ød ød max Torque 07 8.0 8.0.0 9.0.5 8.5 Nm 08 9.0 5.0 5.0 0.5.5 0.5 Nm 9.5.0 8.5.7 7..0 Nm 50.0.0.7.0 8.7 7.5 Nm 8 58.

8 M Fischer UltiMate TM TECHNICAL DIMENSIONS UP0 SHORT CABLE PLUG øc ød ) ød ~B ~A A B øc ød ød max Torque Nm Nm Nm Nm Nm ) Max. cable diameter below shield. UP50 FRONT MOUNTED PANEL PLUG Emax Top øc +0. f øg Panel cut-out B H A A B øc E f øg H M Torque x Nm x Nm All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. Connect 8

9 TECHNICAL DIMENSIONS UR0 REAR MOUNTED LOW PROFILE PANEL RECEPTACLE* Emax M Top ø0.7 øc +0. f øg Panel cut-out I H A A øc E f øg H I M Torque x0.5 TC Nm x 5 TF Nm x 7 TK Nm x 0 TP Nm x 7 TQ Nm UR0 REAR MOUNTED PANEL RECEPTACLE* Emax M Top ø0.7 øc +0. f øg I ød B H A Panel cut-out A B øc ød E f øg H I M Torque x0.5 TC Nm x 5 TF Nm x 7 TK Nm x 0 TP Nm x 7 TQ Nm * Standard version with PCB contacts and grounding pin. For solder contact version, special solder ground contact pin is included. Connect 9

0 Panel cut-out B H A ~L UR50 SHORT CABLE RECEPTACLE ~L øc ød ø dmax L Torque 07.0 0.0.5 7 8.5 Nm 08 5.0.0.5 9 0.5 Nm 8.

10 TECHNICAL DIMENSIONS UR0 FRONT MOUNTED LOW PROFILE PANEL RECEPTACLE* E max M Top ØD A B øc ød E f øg H L M Torque x0.5. Nm x 5.5 Nm x Nm ød ) ØC +0. øg ød øc f Panel cut-out B H A ~L UR50 SHORT CABLE RECEPTACLE ~L øc ød ø dmax L Torque Nm Nm Nm Nm ) Max. cable diameter below shield. * Standard version with solder contacts Connect 0

11 CONTACT CONFIGURATIONS Wire ) PCB Contacts Current Rating [A] Rated Voltage r.m.s [V] Test Voltage [kv] in mated position IEC 05-- Test a Pin Layout Number of Contacts Contact Diameter [mm] Solder Contacts ) Crimp Contacts Pin Diameter [mm] IEC b IEC 0- AC r.m.s. DC ) ) Contact to Body Contact to Contact Contact to Body Contact to Contact max ø0.79mm 0.9 AWG [] AWG [7/0] max ø0.79mm 0.9 AWG [] AWG [7/0] max ø0.79mm 0.7 AWG [] AWG [7/0] max ø0.79mm AWG [] AWG [7/0] max ø0.mm AWG [] AWG8 [9/0] max ø0.mm AWG [] AWG8 [9/0] max ø0.mm AWG [] AWG8 [9/0] ) Stranding values are in brackets. ) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. ) Recommended max. operating current per contact at 0 C temperature rise. ) Recommended operating voltage at sea level. This rated voltage is a general purpose guideline where no other electrical safety standard applies. In cases where other standards rule a specific use of the connector, the application specific safety criteria shall be considered first. This must be evaluated in the framework of equipment engineering. All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. Connect

12 CONTACT CONFIGURATIONS Wire ) PCB Contacts Current Rating [A] Rated Voltage r.m.s [V] Test Voltage [kv] in mated position IEC 05-- Test a Pin Layout Number of Contacts Contact Diameter [mm] Solder Contacts ) Crimp Contacts Pin Diameter [mm] IEC b IEC 0- AC r.m.s. DC ) ) Contact to Body Contact to Contact Contact to Body Contact to Contact max ø0.79mm AWG [] AWG [7/0] max ø0.79mm AWG [] AWG [7/0] max ø0.79mm AWG [] AWG [7/0] max ø0.79mm AWG [] AWG [7/0] max ø0.mm min ø0.8mm AWG-8 max ø0.mm min ø0.8mm AWG max ø0.mm AWG [] AWG8 [9/0] max ø0.mm AWG [] AWG8 [9/0] max ø0.79mm AWG [] AWG [7/0] max ø0.mm min ø0.8mm AWG max ø0.mm AWG [] AWG8 [9/0] max ø0.mm AWG [] AWG8 [9/0] ) 7) 5) max ø0.mm AWG [] AWG8 [9/0] max ø0.mm min ø0.0mm AWG max ø0.mm 8 5) min ø0.8mm AWG-8 ) Stranding values are in brackets. ) For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required. ) Recommended max. operating current per contact at 0 C temperature rise. ) Recommended operating voltage at sea level. This rated voltage is a general purpose guideline where no other electrical safety standard applies. In cases where other standards rule a specific use of the connector, the application specific safety criteria shall be considered first.this must be evaluated in the framework of equipment engineering. 5) Standard polarity only. ) Not valid for UP0 7) Not valid for UR50 Connect

13 LAYOUT AND PIN NUMBERING UP0 UP50 Position of optional ground pin R F Body Styles UR0 UR0 UR0 UR R UR0 UR PIN LAYOUT / PCB HOLE PATTERN ) - View from F Polarity ) Number of Contacts Standard ø. 0 (x) ø. 0 ø. 90 (x) 5 ø0.5 ø.9 7 (5x) 5 ø0.5 0 (x) ø ø0.55 ø ø. 5 (8x) 0 ø.5 ø.8 5 (x) ø0.55 (x) Inverted Polarity ) Number of Contacts Standard ø. 5 0 (x) ø. 5 0 ø. 90 (x) 5 ø0.5 ø.9 7 (5x) 5 ø0.5 0 (x) ø0.55 ø0.55 ø ø. 5 (8x) 0 Inverted ) Recommended PCB hole dimensions may be adjusted to application. ) Standard polarity: Male contacts on Plug / Female contacts on Receptacle. Inverted polarity: Female contacts on Plug / Male contacts on Receptacle. All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. Connect

14 LAYOUT AND PIN NUMBERING PIN LAYOUT / PCB HOLE PATTERN ) - View from F Polarity ) Number of Contacts 9 Standard ø ø ø5. ø.9 ø ø5. ø ø0.55 ø5. Inverted Polarity ) Number of Contacts 7 Polarity ) Number of Contacts Standard.. ø = = Standard ø Inverted.. ø = = Inverted ø ) Recommended PCB hole dimensions may be adjusted to application. ) Standard polarity: Male contacts on Plug / Female contacts on Receptacle. Inverted polarity: Female contacts on Plug / Male contacts on Receptacle. Connect

steps to complete self-assembly Clean cut:

angle - Operating temperature -55 C to +5 C -

Level Level Level Level Part Number 07 ø.9 ø.

5 - UB08 ABK ø.9 ø5. ø.9 ø8.9 - UB ABK ø.9 ø8.9 ø0.

All dimensions shown are in millimeters and

15 FISCHER ULTIMATE TM BEND RELIEF Top performance, no hassle No tool required: 5 steps to complete self-assembly Clean cut: perfectly adjust the bend relief to your cable diameter with a simple blade Long lasting: - Resists 0,000 constraints at a 90 angle - Operating temperature -55 C to +5 C - UV resistant LEVEL CUTTING DIAMETERS Uncut Level Level Level Level Part Number 07 ø.9 ø.9 ø.9 ø.9 - UB07 ABK 08 ø.5 ø.7 ø5.7 ø7.5 - UB08 ABK ø.9 ø5. ø.9 ø8.9 - UB ABK ø.9 ø8.9 ø0.9 ø.9 - UB ABK 8 ø.9 ø8. ø0. ø.9 ø.9 UB8 ABK All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. Connect 5

16 SOFT CAPS - LANYARD WITH THIN CORD FIGURE ~L ød ød ød A 0.5 A ø ~L Crimp ferrule and heat shrink tube are included. ød FIGURE A ø ~L Crimp ferrule and heat shrink tube are included. ød FIGURE A ø ~L Crimp ferrule and heat shrink tube are included. ød FIGURE Connect

17 SOFT CAPS - LANYARD WITH THIN CORD Plug Receptacle A D L d D Part number Fig. UP0 UP50 UR0 UR0 UR0 UR UCP07C A A UCR07C A A UCP07P A A UCR07P A A UCP08C A A UCR08C A A UCR08P A A UCPC A A UCRC A A UCRP A A UCPC A A UCRC A A UCRP A A UCP8C A A UCR8P A A095 Recommended for optimal sealing Compatible but not recommended for optimal sealing TECHNICAL DATA ENVIRONMENTAL & MECHANICAL SPECIFICATION Characteristic Performance and standard Sealing performance mated and unmated «W» (Water) and «V» (Vacuum) sealing level: IP8/IP9 ) ; IEC 059 Sealing performance Soft Caps IP8: m/h; IEC 059 Operating temperature range «V» sealing level: Hermetic: Tested: <0-8 mbar l/sec. ; IEC Test Qk, Method -50 C to +5 C ) ; IEC 05-- i+j; IEC Nb Corrosion resistance Salt mist,,000 hours ), 5% salt solution, 5 C IEC Test Ka; MIL-STD-0 Method 0; EIA-- Endurance Vibration, random ( 08,,, 8) Vibration ( 07) Shock 0,000 mating cycles IEC a; EIA Grms, MIL-STD-0 Method A Condition I; EIA--8 Condition V 0 to 000 Hz,.5 mm or 5g, sweep cycles per axis, 0 minutes per Hz sweep cycle, no discontinuity > us; MIL-STD-0 Method 0 Condition B 00g amplitude, half sine pulse of ms, no discontinuity > µs MIL-STD-0 Method EIA--7 ) m submersion for hours for standard connectors ; 0m/h or other depth/duration requirements are on request, please contact your local sales office. ) Min. mating temperature of -0 C with EPDM interface O-ring. Other materials on request. Temperature range of -0 C to +5 C for cable connectors overmolded with TPU material. Max temperature of +85 C for Soft Caps. ) Preserved mechanical and electrical functionalities, connector in mated condition and with caps in unmated position; brass shell only. All dimensions shown are in millimeters and are for reference only. They are subject to change without prior notice. Connect 7

18 TECHNICAL DATA ELECTRICAL DATA Characteristic Contact Performance and Standard Contact Resistance over 0,000 Mating Cycles Ø 0.5 mm Ø 0.7 mm Ø 0.9 mm 5 mω 5 mω mω IEC 05---a IEC 05---b Shell Resistance ) < 5 mω IEC 05---f Insulation Resistance > 0 0 Ω IEC 05---a Shielding Effectiveness 5) > 55 db up to GHz, IEC 05-- ) Measurement points on figure 5) 08 connector pair. MATERIAL & SURFACE TREATMENTS Figure Metal Parts Material Finish Designation ISO Standard Designation Standard Spring Sleeve (plug), Shell (plug), Mounting Nut (receptacle) ), Bodies (all) Aluminium AlMgSiSnBi Brass CuZn9Pb EN-AW-0 CWN UNS C 8500 Anthracite Nickel SAE-AMS-QQ-N-90 SAE-AMS 0 Back Nut (plug & cable mounted receptacle), Mounting Nut (receptacle) 7) Aluminium AlMgSiSnBi Brass CuZn9Pb EN-AW-0 CWN UNS C 8500 Nickel SAE-AMS-QQ-N-90 SAE-AMS 0 Ground Contact Brass CuZn9Pb CWN UNS C 8500 Nickel SAE-AMS-QQ-N-90 SAE-AMS 0 Contacts - Male, Ground Pin - Female Brass; CuZn9Pb Bronze; CuSnZnPb CWN; UNS C 8500 CW5K; ASTM B 9 UNS C 500 µm Gold over Nickel MIL-DTL-50D Type I; ASTM B88 Insulator and Sealing International Symbol Flammability Insulator - Molded PBT, PEEK 8) UL 9 V-0 Inner Sleeve - Cable connectors POM UL 9 HB Sealant Materials - «V» Vacuum Sealed connectors Bi-component epoxy UL 9 HB - «W» Water Sealed connectors Silicon compound UL 9 V-0 Bend Relief - Cable connectors Santoprene TM TPV 0- UL 9 HB Soft Caps Material Flammability Cap TPV (Santoprene TM) UL 9 HB Cord Nylon - Fixing lug Black Chrome plated brass (ISO CuZn7) Crimp ferrule Nickel plated copper - O-rings International Symbol Chemical Name General FPM (Viton) Fluoro Elastomer Interface for size 07, 08,, 8 EPDM Ethylene Propylene - Diene Elastomer Interface for size FVMQ Fluorosilicone Rubber ) for UR0 & UR0 7) for UR0 & UP50 8) PBT for 08,, and 8 only. PEEK for 07 only - Connect 8

19 YOUR NOTES Connect 9

FISCHER CONNECTORS HEADQUARTERS FISCHER CONNECTORS SA Ch. du Glapin 0 Saint-Prex Switzerland Phone + 800 95 95 - Free phone + 800 800 008 www.fischerconnectors.com mail@fischerconnectors.

20 FISCHER CONNECTORS HEADQUARTERS FISCHER CONNECTORS SA Ch. du Glapin 0 Saint-Prex Switzerland Phone Free phone mail@fischerconnectors.ch FISCHER CONNECTORS SALES NETWORK United States and Canada FISCHER CONNECTORS Inc. Atlanta, GA Phone Toll free : mail@fischerconnectors.com Germany and Eastern Europe FISCHER CONNECTORS GmbH Zorneding Phone Gebührenfrei : mail@fischerconnectors.de Sweden and Finland FISCHER CONNECTORS AB Billdal Phone mail@fischerconnectors.se India FISCHER CONNECTORS India Pvt. Ltd. Gurgaon - Haryana Phone to 5 raman.kalra@fischerconnectors.in France FISCHER CONNECTORS Sarl Paris Phone Appel gratuit : mail@fischerconnectors.fr Italy FISCHER CONNECTORS Srl Monza Phone mail@fischerconnectors.it United Kingdom and Ireland FISCHER CONNECTORS Ltd. Havant/Hampshire Phone Toll free : sales@fischerconnectors.co.uk Asia FISCHER CONNECTORS ASIA Ltd. Hong Kong Phone mail@fischerconnectors.hk For more information visit or call us Headquarters Subsidiaries Offices Fischer Connectors SA All rights reserved version Changes without prior notice Distributors

Fischer UltiMateTM. Original Series. Technical. Specifications. Connect 2 Expertise Reliability Innovation. Edition 2.0 C O N N E C T O R S

Fischer UltiMateTM. Original Series. Technical. Specifications. Connect 2 Expertise Reliability Innovation. Edition 2.0 C O N N E C T O R S Fischer UltiMateTM Connect Expertise Reliability Innovation Edition.0 Rugged, Compact, Lightweight Connectors for Harsh Environments Fischer Connectors is a leading company in the design, manufacturing