ODU AMC. ODU Advanced Military Connector.

Transcription

1 ODU Advanced Military Connector

2 ODU AMC Advanced Military Connector Applications Defence and security PTT and PRR systems Ruggedized computers and hand-helds Nightvision Power supply Dismounted soldier Unmanned systems Land vehicles Software defined radios. Features Low weight Compact design Easy to handle Watertight Easy-Clean Robust MIL approved. All shown connectors are according to DIN EN 698:009 connectors without breaking capacity (COC). All dimensions in mm. Most of the pictures are illustrations. All data and specifications subject to change without notice. UL-file E086 Issue 0-0 Page

3 Table of Contents Chapter From page Product description ODU AMC ODU AMC Standard version with Push-Pull or Break-Away function ODU AMC Standard version Details for the part number key 9 ODU AMC Easy-Clean ODU AMC Easy-Clean Details for the part number key 6 Accessories 7 Technical information 7 Page

4 For Your Notes Page

5 Product Description ODU AMC Product Description Page

6 Product Description Product Description Only the Best Solution Keeps You Running Since its founding in 9, ODU has developed and manufactured reliable connector systems for the military and defence sectors. These high-quality, innovative products are produced for the global market. ODU connectors are involved in many different sectors of the defence and military market, e.g. soldier communication systems, various Soldier of the future programmes, night vision systems, radio systems, radar systems, sonar systems for nuclear and non-nuclear submarines, weapon systems, portable navigation systems, launcher/rockets, aviation, battleships, armoured vehicles, etc. ODU has all necessary technologies under one roof, so we can respond to our customers requests flexibly and quickly. Design and development, tool manufacture, molding, stamping, turning, plating, assembly as well as cable assembly are all housed in our facility in Germany. ODU connectors are certified to: ISO 900, ISO 8 : 00 + AC : 007, ISO/TS 699, ISO 00:009 and furthermore VDE, UL, CSA, VG, MIL. Page 6

7 Product Description ODU AMC a Connection You Can Count On ODU is involved in soldier modernisation programs worldwide. In this field connectors must meet a number of rigorous conditions including ease-of-use and reliability under the most extreme conditions. ODU connectors meet and often exceed these by providing a reliable connection under the harshest of conditions. If you are looking for an innovative, robust, secure and reliable connector solution in the military/defence area ODU is your partner! Product Description To meet all requirements of the future ODU developed the military connector ODU AMC Advanced Military Connector. Group voice and data radio Good shielding Good data transmission Right-angled connector Navigation module Easy-Clean version Personal computer Small Light Colour coding possible Soldier control unit Cable to cable connection Vehicle adaption Page 7

8 Product Description Product Description Features ODU AMC Series Push-Pull locking or Break-Away function Lightweight, small and easy handling Operating temperatures range from C to + C Optimized mechanical and colour keying Lifetime of,000 mating cycles Easy handling and blind mateable A lot of standard inserts available Individual contact configuration: signals, low/high voltage transmission, coax/triax, fiber-optic, compressed air and fluids inserts are possible in one connector Easy-Clean version available (see page ) System solution inclusive cable assembly and overmolding: everything from one source Excellent shielding features (60 ) Version for hot-plugging available Watertight protection class IP 68 and IP 69 K Excellent data transmission Page 8

9 Product Description ODU AMC Your Flexible Solution ODU AMC offers flexibility for all system engineers. Push-Pull and Break-Away versions are interoperable with the same receptacle and in-line receptacle. Cables could be changed later on without touching the receptacle (housing). The soldier has an option. Receptacle Push-Pull version In-line receptacle Product Description Break-Away version System Solution ODU provides all necessary cable assemblies and overmoulding tools. Standard solutions Application specific solutions Page 9

10 For Your Notes Product Description Page 0

11 ODU AMC with Push-Pull or Break-Away Function Page

12 Push-Pull Locking Principle Pulling on the cable Normal position. Position if someone pulls on the cable. Pulling on the cable the locking fingers grip tighter into the groove inside the receptacle. A separation is virtually impossible. Pulling on the plug housing Position if someone pulls on the outer housing. Demating of the connection. Pulling on the plug housing disengages the locking fingers from the receptacle groove and the connector separates easily. The advantages of Push-Pull connectors Quick and easy mating and demating Quick and easy separating Easy blind mating in difficult-to-reach places Less panel space required Definite and secure locking condition Page

13 Break-Away Function Pulling on plug or cable Connected position (fig. ). Demating of the connection (fig. ). Pulling on the cable with a certain force, the locking ring keeps the plug connected (fig. ). Pulling on the cable with more force, the plug will disconnect (fig. ). Break-Away forces depend on size and contact configuration. Additional information on request. The advantages of Break-Away function Disconnect in a hurry Quick and easy mating and demating Page

14 Push-Pull Plug Size S Y R Dimensions in mm Size Size L L L L D D D SW A Max. cable ) A E Based on cable with one braided shield. Technical data see page 8 Contact configuration see page Cable assembly information see ODU instruction (available at /amc/assembly). L L L L D D D Max. cable SW A Page

15 Break-Away Plug Size A Y R Dimensions in mm Size Size L L L D SW A Max. cable ) A Based on cable with one braided shield. Technical data see page 8 Contact configuration see page Cable assembly information see ODU instruction (available at /amc/assembly). L L L D Max. cable SW A Page

16 In-Line Receptacle Size K Y R Dimensions in mm Size Size L L L L D D SW A Max. cable ) A Based on cable with one braided shield. Technical data see page 8 Contact configuration see page Cable assembly information see ODU instruction (available at /amc/assembly). L L L L D Max. cable SW A D Page 6

17 Receptacle Connector Type Y R L Size Y R L Connector type Type G K For installation from rear of panel low profile inside the device Size L L Y X max. Size A page page page 7 page 9 Dimensions in mm Panel cut out +0. SW +0. D D SW A M SW Technical data see page 8 Contact configuration and PCB layout see page 9 IP 68, also in unmated condition. SW A Nutdriver for slotted nut Size Number Torque in Nm D Earth tag M D (A) Y L X L Page 7

18 Receptacle Connector Type Y R L Size Y R L Connector type Type Size L L max. Size L L X max. Dimensions in mm Panel cut out +0. SW +0. D D D SW A M SW G 8 For installation from rear of panel low profile outside the device A E Technical data see page 8 Contact configuration and PCB layout see page IP 68, also in unmated condition. D Earth tag D SW A M D Nutdriver for slotted nut Size part number Torque in Nm (A) (E) L L L X L Page 8

19 ODU AMC Details for the Part Number Key Keying Housing Material Contact Inserts Page 9

20 For Your Notes Page 0

21 Keying Possibilities Housing Material Y R Y R P Keying Receptacle front view Colour keying Housing material Standard A Light brown R Aluminium EN-60 Ruthenium over electroless Ni B Red C Blue D Green Page

22 Contact Configurations Size Y R Size Insulator Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Male contact side Female contact side 0 P P P P P High-speed inserts: 0 Ethernet ) Type CAT up to 00 Mbit P USB.0 ) P U Male contact side P 0 Female contact side Maximal operating voltage at sea level up to.000 m acc. to SAE. More information see page 67. Derating factor see page 66. Other contact configurations on request. Acc. IEC 80 : 00. Additional information on request. Acc. USB spec. rev..0 : 000. Additional information on request. Page

23 ODU AMC Contact type Termination Solder Print 0 Y R Other termination or reverse gender on request. Contact diameter / Termination cross section Y R Solder contacts ) Print contacts Other cross sections on request. Contact type ) Contact diameter Contact type ) Contact diameter Term. cross section Available connector type Socket W G8 K X S A Socket U G8 GK Termination cross section Termination diameter mm AWG mm mm 0. C D F G J G C F J PCB Layout for Print Contacts Size 0 pos. Standard and high-speed pos. 7 pos. 9 pos. 0 pos Fig. G8 X (mm) Fig. GK Y (mm) Fig. : Length earth tag and pin G8. Fig. : Length earth tag and pin GK. Earth tag.. Earth tag.. X Y Page

24 Contact Configurations Size Y R Size Insulator Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE in mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Male contact side Female contact side P P P P High-speed inserts: Ethernet ) Type CAT up to 00 Mbit Ethernet ) Type CAT up to Gbit P P D Maximal operating voltage at sea level up to.000 m acc. to SAE. More information see page 67. Derating factor see page 66. Other contact configurations on request. Acc. IEC 80 : 00. Additional information on request. Page

25 ODU AMC PCB Layout for Print Contacts Size Contact type Y R Socket W G8. K Solder. X S A Socket U0.6 G8. GK Print.. Other termination or reverse gender. on request Termination Contact diameter / Termination cross section Y R Solder contacts ) Contact diameter... Contact type ) Contact diameter Term. cross section Termination cross section Termination diameter. mm.0 AWG mm mm 0. C D F G J G Print contacts. 0. C F J Other cross sections on request Fig. : Length earth tag and pin G8 Fig. : Length. earth tag and pin GK Earth. tag.0 Earth tag.0.. X Contact type ) Available connector type Y High-speed 8 pos. High-speed pos. 6 pos. pos. 8 pos. pos Fig. G8 X (mm) Fig. GK Y (mm) Page

26 A Y R Page 6 ODU AMC Size Insulator Number of contacts ) Contact diameter Nominal current load per contact Test voltage acc. SAE Rated voltage Termination View on the termination side mm A Contact to contact kv kv Solder Print Male contact side Female contact side A P A P High-speed insert A Ethernet ) Type CAT up to Gbit P D Contact Configurations Size. Maximal operating voltage at sea level up to.000 m acc. to SAE. More information see page 67. Derating factor see page 66. Other contact configurations on request. Acc. IEC 80 : 00. Additional information on request.

27 8 8 ODU AMC PCB Layout for Print Contacts Size. Contact type A Y R Fig. G8 Fig. GK Termination Solder Socket W G8 K X S A Print Socket U G8.9 GK.9 Other termination or reverse gender on request. Contact diameter / Termination cross.9 section A Y R Solder contacts ) Contact type ) Contact diameter Contact diameter Term. cross section Termination cross section.8 Termination diameter.9 mm 7 AWG mm mm.9 0. C D F G Contact type 0.6 ) Print contacts 0. C F Other cross sections on request Available connector type pos. 9 pos. High-speed 8 pos Fig. : Length earth tag and pin G8 Earth tag. X X (mm) Y (mm) Fig. : Length earth tag and pin GK Earth tag.0 Y Page 7

28 Contact Configurations Size Y R Size Insulator Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Male contact side Female contact side P P P High-speed inserts: P Ethernet ) Type CAT6 A up to 00 Mbit Ethernet ) Type CAT6 A up to 0 Gbit ) P D Maximal operating voltage at sea level up to.000 m acc. to SAE. More information see page 67. Derating factor see page 66. Other contact configurations on request. Acc. IEC 80 : 00. Additional information on request. Page 8

29 ODU AMC PCB Layout for Print Contacts Size Contact type Termination Solder Print Y R Contact diameter / Termination cross section Y R Solder contacts ) Print contacts Contact type ) Contact diameter Contact type ) Contact diameter Term. cross section Other cross sections on request. Available connector type Socket W G8 K X S A Socket U G8 GK Other termination or reverse gender on request. Termination cross section Termination diameter mm AWG mm mm 0. C D F G J G 0.8. P H C F J P pos. 9 pos. 6 pos. High-speed pos. High-speed 8 pos Fig. : Length earth tag and pin 6. G8 Earth tag Fig. G8 X (mm) Fig. GK Y (mm) Fig. : Length earth tag and pin GK Earth tag X Y Page 9

30 Contact Configurations Size Y R Size Insulator Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Male contact side Female contact side P P P P Maximal operating voltage at sea level up to.000 m acc. to SAE. More information see page 67. Derating factor see page 66. Other contact configurations on request. Page 0

31 ODU AMC PCB Layout for Print Contacts Size Contact type Y R P Termination Solder Print Contact type ) Contact type 6 ) Socket W G8 K X S A Socket U G8 Other termination or reverse gender on request Contact diameter / Termination cross section Available connector type pos. 8 pos Fig. G8 X (mm) Y R Solder contacts ) Contact diameter Contact diameter Term. cross section Termination cross section Termination diameter mm AWG mm mm 0. C D F G J G T S Print contacts 0. C F J T Other cross sections on request pos. 7 pos Fig. : Length earth tag and pin G8 Earth tag.0 X Page

32 Contact Configurations Size E Y R Size Insulator Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Male contact side Female contact side E P Maximal operating voltage at sea level up to.000 m acc. to SAE. More information see page 67. Derating factor see page 66. Other contact configurations on request. Page

33 PCB Layout for Print Contacts Size. Contact type E Y R P Fig. G8 X (mm) Termination Solder Print Contact type ) Contact type ) Socket W G8 X S Socket U G8 Available connector type Other termination or reverse gender on request. pos Contact diameter / Termination cross section E Y R Fig. : Length earth tag and pin G8 Earth tag 6.0 Solder contacts ) Contact diameter Contact diameter Term. cross section Termination cross section Termination diameter mm AWG mm mm 0.7 F G 0.8 X Print contacts Other cross sections on request. 0.7 F 0 0. Page

34 For Your Notes Page

35 ODU AMC Easy-Clean Easy-Clean Page

36 Easy-Clean ODU AMC Easy-Clean Version Easy-Clean version fast and easy cleaning of the connection in the field. Size 0 7 positions Size 0/6 positions Size. 9 positions All solder and print termination. Plug Intermateable with receptacle and in-line receptacle. Receptacle In-line receptacle Docking plug Easy-Clean Cable to cable connection available. The contacts within the Easy-Clean version are patented spring loaded contacts made by a company of Switzerland. Page 6

37 Easy-Clean Break-Away Plug Size A Y R 0 R Dimensions in mm Size L L L D SW A Max. cable ) Size A Based on cable with one braided shield. Technical data see page 60 Contact configuration see page 6 Cable assembly information see ODU instruction (available at /amc/assembly). L L L D Easy-Clean max. cable SW A Page 7

38 Easy-Clean In-Line Receptacle Size K Y R 0 R Dimensions in mm Size L L L L D D SW A Max. cable ) Size A Based on cable with one braided shield. Easy-Clean Technical data see page 60 Contact configuration see page 6 Cable assembly information see ODU instruction (available at /amc/assembly). L L L L D max. cable SW A D Page 8

39 Easy-Clean Receptacle Connector type / style Y R 0 R 0 0 L Size Y R 0 R 0 0 L Connector type Style Size L L max. Size L Dimensions in mm X max. Panel cut out +0. SW +0. D D SW A M SW G K For installation from rear of panel low profile inside the device A Technical data see page 60 Contact configuration and PCB layout see page 6 IP 68, also in unmated condition. Easy-Clean Earth tag SW A D M D Nutdriver for slotted nut Size part number Torque in Nm (A) L L X L Page 9

40 Easy-Clean Receptacle Connector type / style Y R 0 R 0 0 L Size Y R 0 R 0 0 L Connector type Style Size L L max. Size L L X max. Dimensions in mm Panel cut out +0. SW +0. D D D SW A M SW G 8 For installation from rear of panel low profile outside the device A Easy-Clean Technical data see page 60 Contact configuration and PCB layout see page 6 IP 68, also in unmated condition. Earth tag D SW A D M D Nutdriver for slotted nut Size part number Torque in Nm (A) L L L X L Page 0

41 Easy-Clean Docking Plug Connector type / style Y R 0 R 0 0 L Size Y R 0 R 0 0 L Connector type Style Size L L L X max. Size Dimensions in mm Panel cut out +0. SW +0. D D SW A M SW G W Docking plug A Technical data see page 60 Contact configuration and PCB layout see page 6 IP 68, also in unmated condition. Easy-Clean Earth tag SW A D M D Nutdriver for slotted nut Size part number Torque in Nm (A) L L X L Page

42 For Your Notes Easy-Clean Page

43 ODU AMC Easy-Clean Details for the Part Number Key Keying Housing Material Contact Inserts Easy-Clean Page

44 Easy-Clean Keying Possibilities Housing Material Y R 0 R Y R P 0 R 0 0 Keying Receptacle front view Colour keying Housing material Standard A Light brown R Aluminium EN-60 Ruthenium over electroless Ni B Red C Blue Easy-Clean D Green Page

45 Easy-Clean Spring Loaded Contacts Environmental Operating temperature range: stainless steel C to + C Materials ( ) Piston Gold plated machined brass Barrel Tin plated machined brass Spring Stainless steel Clip Gold plated BeCu C700 Mechanical Min. diameter 0.8 mm Min. initial height 9 mm Travel / height ratio max. 0. Max. travel (stroke). mm Min. initial spring force 0. N Mechanical life ) 0,000 cycles Electrical Contact resistance ) max. 0 mohm Max. operating current ) A cont. / A peak Tested at nominal stroke with perpendicular pad connector area. Static measurement in halfway position of piston travel. Above max. current values are for single contacts in free air and for 0 C temperature rise. Values are indicative and may be affected by contact force, static or dynamic applications, shocks or vibrations. Easy-Clean Page

46 Easy-Clean Contact Configurations Size Y R 0 R 0 0 Size Insulator Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Pogo-pin contact side Flat contact side 0 P Maximal operating voltage at sea level up to.000 m acc. to SAE. More information see page 67. Derating factor see page 67. Other contact configurations on request. Easy-Clean Page 6

47 Easy-Clean PCB Layout for Print Contacts Size 0 Contact type Y R P 0 R 0 0 Fig. G8 Fig. GK Fig. GW X (mm) X (mm) X (mm) Termination Solder Print Contact type Contact type Available connector type Flat contact W A GW Spring load contact X G8 GK K Flat contact U GW Spring load contact V G8 GK 7 pos Fig. : Length earth tag and pin G8 Earth tag. Fig. : Length earth tag and pin GK Earth tag. Contact diameter / termination cross section X X Fig. : Length earth tag and pin GW 0 Y R P 0 R 0 0 Earth tag.0 Solder contacts Contact diameter Contact diameter Term. cross section Termination cross section Termination diameter mm AWG mm mm X Easy-Clean 0.6 D D 6 0. Print contacts 0.6 D 0 0. Page 7

48 Easy-Clean Contact Configurations Size Y R 0 R 0 0 Size Insulator Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage ) termination side kv Solder Print Pogo-pin contact side Flat contact side P P Maximal operating voltage at sea level up to.000 m acc. to SAE. More information see page 67. Derating factor see page 66. Other contact configurations on request. Easy-Clean Page 8

49 Easy-Clean PCB Layout for Print Contacts Size Contact type Y R P 0 R 0 0 Fig. G8 Fig. GK Fig. GW..9 X (mm) X (mm) X (mm) Termination Solder Contact type. Contact type Available connector type Flat contact W 6 A 60 GW Spring load contact X G8 GK K 0 pos Print Flat contact U GW Spring load contact V G8 GK pos Contact diameter / termination cross section Y R P 0 R Fig. : Length earth tag and pin G8 Fig. : Length earth tag and pin GK Earth tag.8 Earth tag.8 Solder contacts Contact diameter Contact diameter Term. cross section Termination cross section Termination diameter mm AWG mm mm X X Fig. : Length earth tag and pin GW Earth tag.0 Easy-Clean 0.6 D D 6 0. Print contacts 0.6 D 0 0. X Page 9

50 Easy-Clean Contact Configurations Size A Y R 0 R 0 0 Size Insulator Number of contacts ) Contact diameter Nominal current load per contact ) Test voltage acc. SAE mm A Contact to contact kv Rated Termination View on the voltage termination side kv Solder Print Pogo-pin contact side Flat contact side A P Maximal operating voltage at sea level up to.000 m acc. to SAE. More information see page 67. Derating factor see page 66. Other contact configurations on request. Easy-Clean Page 0

51 Easy-Clean PCB Layout for Print Contacts Size. Contact type A Y R P 0 R 0 0 Fig. G8 Fig. GK Fig. GW X (mm) X (mm) X (mm) Termination Solder Contact type Contact type Available connector type Flat contact W A GW Spring load contact X G8 GK K 9 pos Print Flat contact U GW Spring load contact V G8 GK.8 Fig. : Length earth tag and pin G8 Earth tag. Fig. : Length earth tag and pin GK Earth tag. Contact diameter / termination cross section X X Fig. : Length earth tag and pin GW A Y R P 0 R 0 0 Earth tag.0 Solder contacts Contact diameter Contact diameter Term. cross section Termination cross section Termination diameter mm AWG mm mm X Easy-Clean 0.6 D D 6 0. Print contacts 0.6 D 0 0. Page

52 For Your Notes Easy-Clean Page

53 Accessories Accessories Page

54 Accessories Protective Caps for Standard and Easy-Clean Version For receptacles G8 Size Part number Dimensions in mm A B C D L Crimp ferrule and lug are included. C B Crimp ferrule Cable lug. D A L For receptacles GK Size Part number Dimensions in mm A B C L Crimp ferrule and lug are included. Accessories Crimp ferrule Cable lug. A B C L Page

55 Accessories For in-line receptacles Size Part number Dimensions in mm A B C D L Crimp ferrule and lug are included. C B Crimp ferrule Cable lug. A D L For in-line receptacles Size Part number Dimensions in mm A B C L Crimp ferrule and lug are included. Crimp ferrule Cable lug. Accessories A B C L Page

56 Accessories For plugs Push-Pull plug and Break-Away plug S and A Size Part number Dimensions in mm A B C L Crimp ferrule and lug are included. Crimp ferrule Cable lug. A B C L Environmental and electrical characteristics Type Performance Standard Tightness IP 67 IEC 609 Operating temperature C to + C IEC i+j Shielding effectiveness > db VG 9- Material Part Material Flammability Cap Conductive silicone UL9 (V) Lanyard Aramid UL9 (V0) Crimp ferrule, lug Brass, copper Shrinktube FPO (RNF-00) ASTM D 876 (0 sec) Assembly information including tools see ODU instruction (available at odu.de\amc\assembly). Accessories Page 6

57 Technical Information Page 7 Technical Information

58 Technical Information Technical Data ODU AMC Standard Environmental and testing Type Performance Standard Tightness IP 68 IP 69 K Sand and dust Blowing sand and dust, settling dust Operating temperature Thermal shock C up to + C 6 C up to +0 C Humidity cyclic 8 % up to 9 %, 8 up to 7 C Low pressure (rapid decompression) Low pressure Icing Corrosion resistance 9. kpa to 8.8 kpa 7. kpa C Rime ice 6 mm 96 h salt mist, % salt solution, C IEC 609 / MIL-STD-80F 8./ DIN MIL-STD-80F 0./ Procedure I / II DIN / IP6kx IEC i+j EIA 6--E IEC MIL-STD-A Method 00. Type III IEC AECTP 00, Procedure III (STANAG 70) MIL-STD-80F 00./ IEC MIL-STD-80F./ EIA-6-6B STANAG 70, AECTP MIL-STD-80F 09./ Mould growth European fungus IEC Solar radiation Chemical endurance Several substances ) ISO 670- Substances listed at ODU datasheet Mechanical data Type Performance Standard Mechanical endurance Electrical data Type Performance Standard Contact resistance (fig. ) over,000 mating cycles,000 mating cycles IEC a EIA-6-09 Vibration MIL-STD Method 00 EIA-6-8 Shock 00 g amplitude, half sine pulse of ms, no discontinuity > us Contact diameter / resistance 0. mm < mohm 0.7 mm < mohm 0.9 mm < mohm. mm < mohm.0 mm < mohm IEC 60-- Shell resistance (fig. ) < mohm IEC 60-- Insulation resistance > 00 MOhm IEC 60-- Shielding effectiveness ) > 6 db VG 9- AY, GKY connector pair MIL-STD Method 00 EIA-6-7 Fig. Measurement points A mv A Fig. Measurement points A mv A Technical Information Page 8

59 Technical Information Material and surface treatments Material Standard Surface Standard Flammability EU Housing (conductive parts) Aluminium AlMgSiSnBi EN-AW 60 Ruthenium over electroless nickel Housing / nut (non conductive parts) Aluminium AlMgSiSnBi EN-AW 60 Black anodized (hardcoat) US Backshell (Push-Pull plug) Backshell (Break-Away plug and in-line receptacle) Aluminium AlMgSiSnBi EN-AW 60 Ruthenium over electroless nickel Aluminium AlMgSiSnBi EN-AW 60 Electroless nickel SAE-AMS0 EMI-locking ring CuBe CW0C (.8) Electrodeposited nickel Crimp sleeve CuZn8Pb. CW608N (.07) C00 Electrodeposited nickel Colour ring PSU UL9 (V0) Insulator PEEK UL9 (V0) contact Copper alloy CW6N (.00) C800. µm gold over electrodeposited nickel MIL-G-0D Socket contact Copper alloy CW6N (.00) C800. µm gold over electrodeposited nickel MIL-G-0D O-rings FVMQ (floursilikon) Potting potting compound UL9 (V0) Overmolding material TPU UL9 (HB) Shrink boots Polyester-elastomeer acc to. VG9 Page 9 Technical Information

60 Technical Information Technical Data ODU AMC Easy-Clean Environmental and testing Type Performance Standard Tightness IP 68 IP 69 K Sand and dust Blowing sand and dust, settling dust Operating temperature Thermal shock C up to + C 6 C up to +0 C Humidity cyclic 8% up to 9 % 8 up to 7 C Low pressure (rapid decompression) Low pressure Icing Corrosion resistance 9. kpa to 8.8 kpa 7. kpa C Rime ice 6 mm 96 h salt mist, % salt solution, C Mould growth European fungus IEC Solar radiation Chemical endurance Several substances ) ISO 670- IEC 609 / MIL-STD-80F 8./ DIN MIL-STD-80F 0./ Procedure I / II DIN / IP 6kx IEC i+j EIA 6--E IEC MIL-STD-A Method 00. Type III IEC AECTP 00, Procedure III (STANAG 70) MIL-STD-80F 00./ IEC MIL-STD-80F./ EIA-6-6B, STANAG 70, AECTP 00-09, MIL-STD-80F 09./ Mechanical data Type Performance Standard Mechanical endurance Electrical data Type Performance Standard Contact resistance (fig. ) over,000 mating cycles ),000 mating cycles ) IEC a EIA-6-09 Vibration MIL-STD Method 00 EIA-6-8 Shock 00 g amplitude, half sine pulse of ms, no discontinuity > us MIL-STD Method 00 EIA-6-7 Contact diameter / resistance mm pogo pin < 0 mohm IEC 60-- Shell resistance (fig. ) < 0 mohm IEC 60-- Insulation resistance > 00 MOhm IEC 60-- Substances listed at ODU datasheet Up to,000 mating cycles, dependent on the specific application. Fig. Measurement points A mv A Fig. Measurement points A mv A Technical Information Page 60

61 Technical Information Material and surface treatments Material Standard Surface Standard Flammability EU US Housing (conductive parts) Aluminium AlMgSiSnBi EN-AW 60 Ruthenium over electroless nickel Nut Aluminium AlMgSiSnBi EN-AW 60 Black anodized (hardcoat) Backshell Aluminium AlMgSiSnBi EN-AW 60 Electroless nickel SAE-AMS0 EMI-locking ring Stainless steel CW0C (.8) Electrodeposited gold Crimp sleeve CuZn8Pb. CW608N (.07) C00 Electrodeposited nickel Colour ring PSU UL9 (V0) Insulator PEEK / PBT / PCT UL9 (V0) contact (pogo-pin) Copper alloy, CuBe, steel,. µm gold over electro deposited nickel (on piston) MIL-G-0D Socket contact Copper alloy CW6N (.00) C800. µm gold over electrodeposited nickel MIL-G-0D O-rings FVMQ (floursilikon) Potting potting compound UL9 (V0) Overmolding material TPU UL9 (HB) Shrink boots Polyester-elastomeer Acc. to VG9 Page 6 Technical Information

62 Technical Information Insulation Groups / Nominal Voltage / Test Voltage Insulation groups in acc. with DIN VDE 00 T/.79 Groups of connectors based on ambient and operating conditions. Example: A connector used in a shop environment falls into group B. (Laboratory environment would fall into Group A). Insulation group A0: For low power equipment in climate-controlled and dry rooms with only minimal heat rise when subjected to short circuit conditions. Insulation group A: For equipment operated in climate-controlled and dry rooms. Insulation group B: For equipment operated in living quarters, offices, and other commercial environments. Also for clean machine shops, laboratories, test stands, and medical environments. Insulation group C: Equipment primarily operated in industrial, commercial, and agricultural establishments. Non climate-controlled warehouses, workshops, boiler rooms and manufacturing floors. Insulation group D: Equipment operated on vehicles subjected to dirt, brake dust, and splash water or snow. Unprotected by housing. Determination of nominal voltage from test voltage in accordance with VDE 067 The following explains how to derive the nominal voltage from the test voltage (for practical purposes nominal voltage, rated voltage and reference voltage are the same.) The operating voltage must be less than the nominal voltage. Example: The selected connector has a test voltage of,000 VAC and will be operated in a clean mechanical shop environment (insulation group B). According the table below, the connector has a nominal voltage of 0 VDC (the example shows both printed in bold). Notice: According to MIL-STD-, Method 00 higher test voltages are acceptable (see next page). Table from DIN VDE 067 Reference voltage / nominal voltage Test voltage in Volt (AC 0 Hz) Insulation group in Volt (DC) in Volt (AC) A0 A B C D , ,000, ,000, ,000,0, ,0,70, ,000,70,0, ,000,0,000,70, ,0,70,00,00, ,00,70,70,00,00,00,000,70,0,00,00,00 Technical Information Page 6

63 Technical Information International Protection (IP) Classes in Accordance with DIN EN 60 9 (or IEC 9 / VDE 070 T, respectively) Code letters (International Protection) IP First code number (Protection against solid foreign bodies) 6 Second code number (Protection against water) Code number Extent of protection Code number Extent of protection 0 No protection No protection against contact, no protection against solid foreign bodies 0 No protection against water No protection against water Protection against large foreign bodies Protection against large-surface contact with the back of the hand, protection against foreign bodies 0 mm Protection against dripping water Protection against vertically falling water drops Protection against medium-sized foreign bodies Protection against contact with the fingers, protection against foreign bodies. mm Protection against dripping water when tilted Protection against falling water drops when tilted (any angle up to from the vertical) Protection against small foreign bodies Protection against contact with tools, wires, or the like with. mm, protection against foreign bodies. mm Protected against spraying water Protection against water spraying at any angle up to 60 from the vertical Protection against granular foreign bodies The same as, except mm Protection against splashing water Protection against splashing water from all directions Protection against dust deposits Protection against contact, protection against harmful dust deposit in the interior Protection against water jet Protection against water jet (nozzle) from any angle 6 Protection against dust ingress Protection against foreign bodies mm, protection against dust ingress 6 Protection against powerful water jet Protection against powerful water jet from any angle 7 Protection against immersion Protection against water ingress during temporary immersion 8 Protection against continuous immersion Protection against pressurized water during continuous immersion 9k Protection against high pressure Protection against water from high-pressure/ steam jet cleaners. IP x9k is not included in EN 609 or IEC 609, but is included in DIN Page 6 Technical Information

64 Technical Information Watertightness of the Series AMC Plug and in-line receptacle connection (case ) Overmolding Potting O-Ring O-Ring Potting Overmolding Plug and receptacle connection (case ) Overmolding Potting O-Ring O-Ring O-Ring Potting In mated condition the contacts are protected (in cases and ). In unmated condition the contacts can be protected using a protective cover (see page ). The cover must be removed before mating the plug with the receptacle. Protection against water through following seals Termination area Mated Unmated Position Position Cable Cable (Case ) Yes No Device Cable (Case ) Yes Yes Technical Information Page 6

65 Technical Information Conversions AWG Cross Section (AWG = American Wire Gauge) The AWG system describes the cross section of a wire using a gauge number for every 6 % increase in conductor cross section. With larger wire diameters, the AWG gauge numbers decrease; as the wire sizes increase, the AWG gauge numbers decrease. This is only valid for solid conductors. Most wires are made with stranded conductors. Compared to solid conductors stranded wires offer higher durability, higher flexibility and better performance under bending and vibration. Stranded wires are made from wires with smaller gauge sizes (higher AWG gauge number). The AWG gauge number of the stranded wire is equal to that of a solid conductor of the same size wire. The cross section of the stranded conductor is the sum of cross sections of the single conductors. For example, a AWG-0 stranded wire of 7 AWG- 8 conductors has a cross section of 0.6 mm²; an AWG- 0 stranded wire with 9 AWG- conductors has a cross section of 0.66 mm². Conversion table AWG/mm² Circular wire AWG Diameter Cross section Weight Max. resistance Inch mm mm² kg/km Ω/km 0 () (7/6) () (9/) (7/8) () (9/7) (7/0) () (9/9) () (9/0) () (7/8) (9/) () (7/0) (9/) () (7/) (9/6) () (7/) (9/8) () (7/6) (9/0) () (7/8) (9/) () (7/0) (9/) () (7/) , () , (7/) ,.00 8 () , () , () ,96.00 () , Page 6 Technical Information

66 Technical Information Current Load Contacts Nominal single contact current load for pin / slotted socket (nominal diameter 0. mm.6 mm) Ø 0. mm Ø 0.7 mm Ø 0.9 mm Ø. mm Ø.6 mm 80 Measured temperature in C Load Current in Ampere Upper maximum temperature for standard contacts: + C Test contact was terminated to largest possible conductor. Connectors or cables with more than one contact or conductor generate a higher heat than a single contact. Therefore, a derating factor must be applied. For connectors the derating factor is applied according to DIN IEC 60- / VDE The derating factor is used starting with loaded wires. Derating factor Number of loaded wires Derating factor Technical Information Page 66

67 Technical Information Operating Voltage acc. to SAE AS -Method 00. The values acc. to SAE AS -method 00. comply with MIL-Std. method 00. The chart values results are acc. to IEC 60-. The inserts have been tested in mated condition and the test voltage was applied to the pin insert. 7 % of the measured break-down voltage is the basic for the further calculation. of this value is the corresponding operating voltage. All tests were performed at standard environment conditions (room temperature) and can be applied up to an altitude of,000 m. For any deviations one has to consider the reduction factor acc. to the relevant standards. Suitable safety precautions must be taken in order to ensure that personnel do not come into contact with live conductors during installation and operation. All entries were reviewed with maximum care before this catalogue was printed. ODU reserves the right to make changes in accordance with the current state of the art without advance notice, and without being obligated to provide replacement deliveries or to continue production of older designs. Test voltage: Break-down voltage 0.7 Operating voltage: Break-down voltage Caution Electrical appliances: for various applications the safety requirements regarding the operating voltage is even more severe! The relevant datas in such cases for the operating voltage are the creepage and clearance distances. For any advise how to chose the proper connector please consult us and indicate the safty standard which your product has to meet. Page 67 Technical Information

68 For Your Notes Overview All Push-Pull Connector Series from ODU ODU MINI-SNAP L ODU MINI-SNAP K ODU MINI-SNAP B Push-Pull series Coding Sizes and groove and groove and groove No. of mechanical coding Diameter plug (mm) Max. cable (mm) Max. no. of contacts Solder Crimp Print IP Protection Class A) IP 0 IP 68 IP 68 IP Protection Class B) up to IP 68 up to IP 68 up to IP 68 ODU MINI-SNAP S ODU MINI-SNAP F ODU AMC ODU MINI-SNAP PC Insulator Half shell and groove Half shell up to IP 68 up to IP 68 up to IP 69K up to IP 67 up to IP 68 up to IP 68 IP 68 IP 0 ODU MEDI-SNAP and groove up to IP 6 IP 0 IP Protection Class in mated condition. IP Protection Class in unmated condition to the end device. Company Information Page 68

69 Quality Management ODU has had a powerful quality management system in place for years. ODU has been successfully certified to ISO 900 since 99. In addition, the automotive sector of the company group is certified to ISO TS 699. The certification process was carried out by the internationally active BVQI (Bureau Veritas Quality International) company. ODU is also certified according to the medical standard ISO 8 : 00 + AC : 007. Additional to this ODU is certificated to DIN EN ISO 00 : 009 as well as to different certifications: VDE, UL, UL wiring harness, SCA, VG, MIL. Page 69 Company Information

70 Your Partner in Many Application Areas ODU stands for quality, flexibility and reliability. This is why customers working in many application areas rely on ODU products in markets such as the following: Medical Industrial Measuring and testing Military and security Energy Automotive. Company Information Page 70

71 The Complete ODU Product Range Single contacts (round or flat) High current connectors Circular connectors with Push-Pull locking Modular rectangular connectors PCB connectors Robust connectors Disposable Systems Application specific solutions AMC Advanced Military Connector Cable assembly Page 7 Company Information

72 Everything from one Source Each connection needs its individual cable. Make no compromises when it comes to the quality of the complete connection system. ODU gives you the complete system solution from one source, with no intermediary suppliers. Cable assembly is a very complex subject. It requires equal measures of expertise in the areas of connectors, cables and assembly. ODU meets all these requirements in full. Our competent assembly team tests the complete system according your specifications. Our assembly service promises you the same quality found in our connectors without compromises. ODU offers you all from one source 00 % final inspections Production in clean room acc. to EN ISO6- possible Automatic processes (cutting, stripping, attaching) Extrusion possible with a hot-melt and high pressure/ temperature process Ultrasound welding EMC-compatible assembly Application specific labeling Widest range of potting possibilities for sealed systems Extruded cable crossovers. Advantages for the customer Modern manufacturing facilities in Mühldorf (Germany), Shanghai (China) and Sibiu (Romania) Reliability thanks to our company-wide quality strategy Products with durability and functional reliability Production according to UL (file: E666) possible Inspections, such as crimp force monitoring, during production. Assembly instruction you will find on our website: /amc/assembly Standard solutions Application specific solutions Company Information Page 7

73 Application Specific Connectors Innovative, dynamic markets call for innovative connectors. As an expert for special applications and requirements, we develop forward-looking, appropriate connectors attuned to your needs! In spite of the global trend toward standardized connectors, there are always applications that call for an application specifi c solution. We accept this challenge and develop innovative products for our customers based on our many years of extensive know-how, our creativity and, not least, our high level of vertical integration. Technology access and technology mastery, combined with intensive cooperation with the user, form the basis for achieving success together. Design-to-cost is joined by design-for-application for the customer s benefit. Page 7 Company Information

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75 Telefax Inquiry ODU AMC Fax-No.: ODU Steckverbindungssysteme GmbH & Co. KG Pregelstr. 8 Mühldorf a. Inn GERMANY Company:... Name:... Department:... Street:... City:... Phone:... Date... ODU AMC Summary of Technical Requirements ) Connector application ) Environment ) Connector type Plug Receptacle In-line receptacle ) Special version ) Style 6) Size 0. (A). (E) 7) Series Y Standard Y Easy-Clean 8) Coding 9) Number of positions 0) Termination Solder PCB ) Cross section of wire mm² AWG Cable diameter mm ) Operating temperature C max C min ) Electrical specs: Operating voltage V AC V DC Operating current A (constant) A (short-term) sec. ) Chemical resistance against ) Other requirements Required quantity Production quantity Page 7

76 The Part Number Key No. Description Coding Type S = Push-Pull plug G = Receptacle K = In-line receptacle A = Break-Away plug Style, 8, K, W Size 0,, A,,, E Series Y = ODU AMC Keying (colour and mechanical) A D 6 Material / surface of housing R = Ruthenium 8 Material insulator 9 0 Contact configuration ( positions) Contact type / surface Contact diameter Termination cross section 0 6 Locking principle 0 =, see page R = Easy-Clean Version, see page 7 Cover / nut 0 = Standard Receptacle earth tag GK and G8 L Example plug S Y A R P 0 8 X F G = Plug = Style = Size = Series Y = ODU AMC = Coding A = light brown 6 = Ruthenium over Aluminium 8 = Peek insulator 9, 0 = 8 positions = Solder pin = Contact diameter 0.7 mm = Cross section AWG /0.8 mm = free (0) 6 = Locking Push-Pull 7 = free (0) 8 = free (0) 9 = free (0) Example receptacle G 8 Y A R P 0 8 W F G L = Receptacle = Style 8 = Size = Series Y = ODU AMC = Coding A = light brown 6 = Ruthenium over Aluminium 8 = Peek insulator 9, 0 = 8 positions = Solder pin = Contact diameter 0.7 mm = Cross section AWG /0.8 mm = free (0) 6 = Locking Push-Pull / Break-Away 7 = free (0) 8 = free (0) 9 = Earth tag Page 76

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78 ODU Worldwide ODU Steckverbindungssysteme GmbH & Co. KG Pregelstr. 8 Mühldorf a. Inn Germany Phone: Fax: zentral@odu.de ODU France Phone: odu@odu.fr ODU Scandinavia Phone: sales@odu.se ODU UK Phone: sales@odu-uk.co.uk ODU USA Phone: sales@odu-usa.com ODU Shanghai Trading Phone: oduchina@odu.com.cn Other qualified representatives shown on our website: /sales Stand: 0/0 69-Katalog-AMC_e Design: KOMMA Werbeagentur GmbH