SIRIUS-UL + High Speed 600mm Y-Axis Vertical Machining Center for Die and Mold

Transcription

1 IRIU-UL + High peed 600mm Y-Axis Vertical Machining Center for Die and Mold

2 2 Hwacheon catalog : IRIU-UL + 1

3 Vertical Machining Center 3 HIGH PEED 600mm Y-AXI VERTICAL MACHINING CENTER FR DIE & MLD This is the perfect Die and Mold solution you've been looking for. IRIU-UL + is a vertical die and mold center whose performance is worldleading- it provides your company with a total one stop production solution, from tool selection to final product. 1 Die Casting / Automobile / KD61(HRC 60) 2 Motor Bike / Toy / NAK80 3 Break Calliper / Automobile / NAK80 4 LCD Back Cover(Cavity) / Home Appliances / NAK80 5 urface Finishing / Automobile / NAK

4 4 Hwacheon catalog : IRIU-UL + Hwacheon performance leaves competition in the dust- This is the best die and mold center you can get, period. IRIU-UL + machining center is manufactured to perfection with Hwacheon's workmanship that is the quality recognized and envied by everyone in the industry; and it guarantees to give you a perfect result every time. The high performance spindle which integrates Hwacheon's il-jet Cooling technology ensures consistent quality result after hours and hours of operation, while the machine's ptimal Machining system gives you a total production solution, from tool selection to final product. IRIU-UL + is designed using 3D simulations and the FEM analysis to achieve structural rigidity which can translate to quality product results; while the Hwacheon-designed machining software components enhance safety and the work efficiency in your organization. The IRIU-UL + is configurable with many different options so that it can integrate better in your work environment and application.

5 World s Best Die-and-mold Machining Center 5 Rigid bilateral gate structure machine frame The gate structure firmly supports the x-axis drive and diverts the load, vibration, and heat from the upper section of the machine evenly throughout the frame-the feature which helps to keep the feed drive stable after hours of operation. Also, the short distance between the X-axis drive and the tool's contact point is a plus for maintaining the rigidity and for enhancing the machining precision. ut-of-roundness of 4µm (DBB measurement) Positioning accuracy of 2µm Repetition accuracy of 1.5µm Cooling oil in Cooling oil out Motor housing radiation (Jacket Circulated) Front bearing radiation (Jacket Circulated) Rear bearing cooling (il-jet) pindle assembly The Hwacheon clean room assembly facility, where the super-precision, superspeed spindle built inside IRIU-UL + is manufactured, maintains optimal temperature and humidity, and is kept free of any foreign substances. nly the most skilled master engineers are allowed in the assembly facility, in the production of only the best equipment to comply with the toughest quality standard in the industry. Integrated motor Front bearing cooling (il-jet) il-jet Cooling ystem The jet of oil is injected directly onto the spindle bearing for effective cooling, and the motor and the spindle assembly are jacket-cooled to limit the displacement caused by heat.

6 World s Best Die-and-mold Machining Center 6

7 World s Best Die-and-mold Machining Center 7

8 8 Hwacheon catalog : IRIU-UL + Machining oftware + RELIABILITY The Hwacheon Machining oftware Components The Hwacheon's developed machining software monitors different variables related to the work environment and machining conditions and makes adjustments for best quality results and optimum work efficiency. HTDC (HDC + HFDC) Hwacheon Thermal Displacement Control ystem (HDC + HFDC) HTDC integrates the Hwacheon pindle Displacement Control system and the Frame Displacement Control ystem. HFDC Hwacheon Frame Displacement Control ystem HFDC is equipped with highly sensitive thermal sensors in the casting region where thermal activity is suspected; monitoring and correcting displacement. HDC Hwacheon pindle Displacement Control ystem When the spindle rotates at high speed, the centrifugal force drives the taper to expand, causing errors in Z axis. HDC constantly monitors the temperature at each spindle region and makes optimal prediction for thermal displacement. The system then makes necessary adjustments and effectively minimizing thermal displacement. tatic displacement compensation The HDC system corrects the Z-axis error occuring from the taper expansion during the spindle's high speed rotation.

9 The Hwacheon Machining oftware Components 9 PRECIIN + HTLD Hwacheon Tool Load Detect ystem HTLD constantly monitors the tool wear to prevent accidents, which may occur from a damaged tool and help to stop tool wear from deteriorating the workpiece. (The load is measured every 8 msec to ensure accuracy) HECC Hwacheon High-Efficiency Contour Control ystem HECC offers an easy-to-use programming interface for different work -pieces and different processing modes. The system provides a precise, custom contour control for the selected workpiece, while prolonging the life of the machine and decreasing process time. The customizable display provides real-time monitoring and quick access. Program offers different options for different cutting speed and accuracy for roughness and shapes. The customizable display provides real-time monitoring and quick, easy access. The program is executable on an existing NC DATA system and works with the G Code system. PTIMA Cutting Feed ptimization ystem PTIMA utilizes an adaptive control method to regulate the feed rate in real time, to sustain the cutting load during a machining process. As a result the tools are less prone to damage and the machining time is reduced. PEED +

10 10 Hwacheon catalog : IRIU-UL + User friendly design, A Wide RANGE F PTINAL FEATURE IRIU-UL + offers user friendly design and a wide variety of useful options for practical applications, so you can concentrate on what you do best: creating quality productswithout losing your valuable time to the worries of machine failure and safety. A wide variety of performance upgrade options are available for faster, more precise machining. Index Table (ption) Hwacheon's index table can be operated with ease without the need for additional 4-axis interface, and its 4.3 tons of clamping force and 5 degrees of division angle are ideal for hard turning. Auto measurement system (ption) When the machine begins to work, the measurement system automatically measures the workpiece reference and the tool, and makes necessary adjustment. This system saves machining time and guarantees high quality result every time regardless of the machinist's skill and because the system constantly monitors the tools and the work -piece for any abnormality, potential machine-related accidents can be prevented. The system integrates perfectly with other equipment to make your automated production line more productive and efficient.

11 Product Data 11 Product Data * Unit: mm(inch) 290 (11.42 ) Chip Conveyer 196 (7.7 ) Width: 3,100 ( ) Top Length: 2,720 ( ) 950 (37.4 ) 3,100 ( ) Door pen : 1,055 (41.54 ) Chip Conveyer 920 (36.22 ) 1,400 (55.12 ) 1,680 (66.14 ) Height: 3,170 (124.8 ) Front Right side pindle Power Torque Diagram tandard (20,000rpm) ption (12,000rpm) Torque(Nm) (Automatic switching) (Automatic switching) Nm(10min, 25%) 117.7Nm(10min, 25%) 98.1Nm(15min) 98.1Nm(15min) 79.5Nm(Cont.) 22kW(15min) 79.5Nm(Cont.) 18.5kW (15min) 18.5kW(Cont.) kW(15min) 15kW(Cont.) 15kW(Cont.) 42Nm(15min) 10 Power(kW) Torque(Nm) 50 42Nm(15min) (10min, 25%) 22Nm(Cont.) (10min, 25%) 22Nm(Cont.) 22kW(15min) 18.5kW(Cont.) Power(kW) pindle peed(rpm) pindle peed(rpm)

12 12 Hwacheon catalog : IRIU-UL + Product Configuration Each product can be configured to fit your application. IRIU-UL + BT / 18.5kW 20,000rpm 12,000rpm 30-tools magazine Machine pecifications ITEM IRIU-UL + 20,000 12,000 Travel troke (X / Y / Z) mm(inch) 1,050 (41.34 ) / 600 (23.62 ) / 550 (21.65 ) Distance from table surface to spindle gauge plane mm(inch) 150 (5.91 ) ~ 700 (27.56 ) Table Working surface mm(inch) 1,200 (47.24 ) x 600 (23.62 ) Table loading capacity kg(lb) 800 (1,764) Table surface configuration (T slots WxP No. of slots) mm(inch) 18 x 100 (0.71 x 3.94 ) - 5ea pindle Max. pindle speed rpm 20,000 12,000 pindle Motor kw(hp) 22 / 18.5 (30 / 25) Feedrate Rapid peed (X / Y / Z) m/min(ipm) 40 (1,575) / 40 (1,575) / 40 (1,575) Feedrate (X / Y / Z) mm/min(ipm) 1 ~ 24,000 (0.04 ~ 945) ATC Type of tool shank - MA-403 BT-40 (pt. : BBT-40, CAT-40) Type of pull stud - MA P40T-1 (45 ) Tool storage capacity ea 30 Max. Tool diameter [Without adjacent tools] mm(inch) Ø90 (3.54 ) / Ø170 (6.69 ) Max. Tool length mm(inch) 300 (11.81 ) Max. Tool weight kg(lb) 8 (17.64) Tool changing time (T to T / C to C) sec 2 / 5 Motor Feed motor (X / Y / Z) kw(hp) 4.0 (5.36) / 4.0 (5.36) / 7.0 (9.39) Coolant motor (pindle / Chip Flushing) kw(hp) 0.4 (0.54) / 0.4 (0.54) pindle cooler (50 / 60Hz) Inverter type kw(hp) 5.0 / 5.6 (7 / 7.5) 2.8 / 3.2 (3.8 / 4.3) Power ource Electric power supply kva 55 Compressed air supply (Pressure x Consumption) ~ 0.7MPa x 690Nl/min Tank Capacity pindle cooling / Lubrication l(gal) 40 (10.57) / 12 (3.17) Coolant l(gal) 270 (71.33) Machine ize Height mm(inch) 3,170 (124.8 ) Floor space (Length x Width) mm(inch) 2,720 ( ) x 3,100 ( ) Weight kg(lb) 9,500 (20,944) 9,450 (20,834) NC Controller Fanuc 31i-A

13 Machine pecifications 13 tandard and ptional product components tandard Accessories ptional Accessories Adjust bolt, block & plate 8.4 LCD Color screen Air dryer Transformer Air blower Hwacheon AI Nano Contour Control Air gun Tool Life Management Base around splash guard ystem(hai) 200 block buffer Auto door Tool measuring system-renishaw / Blum Coil conveyor (2ea) Hwacheon Efficient Contour Control Coolant gun (Touch type, Laser type) Coolant system ystem (HECC) Data server (1,024MB) Workpiece measuring system Data server (256MB) Hwacheon Tool Load Detect ystem (HTLD) Data server interface -Renishaw / Blum (Touch type) Door interlock Hwacheon Thermal Displacement Linear scale (X / Y / Z) 4-axis interface Lubrication system Control ystem (HTDC) Lift up chip conveyor Hwacheon AI Nano Contour Control ystem MPG Handle (1ea) - Hwacheon pindle Displacement (Hinge type, craper type) (HAI) 600/1000 block buffer peration manual & parts list Control ystem (HDC) + Nano moothing Interpolation Pneumatics system - Hwacheon Frame Displacement NURB Interpolation Rigid tapping Control ystem (HFDC) Manual Guide i ignal lamp (R / G, 2 color) Cutting Feed ptimization ystem (PTIMA) MPG Handle (3ea) pindle cooler il skimmer Tool kit & box il mist (emi dry cutting system, Eco booster) Work light ignal lamp (R / G / Y, 3 color) Workpiece coordinate system (48ea) pindle through coolant (30bar, 70bar) NC pecifications [Fanuc 31i-A] Controlled axis Item pecification Controlled axis 3 - Axes Controlled axis 5 - Axes (Max.) imultaneously controlled axes 3 - Axes imultaneously controlled axes 4 - Axes (Max.) Least input increment 0.001mm, 0.001deg, inch Least input increment 1 / mm, deg, inch inch/metric conversion G20, G21 tore troke Check 1 / 2 Mirror Image peration Automatic & MDI operation DNC operation by memory card PCMCIA card is required Dry Run, ingle Block Manual handle feed / feed rate 1Unit / x1, x10, x100 Feed function Positioning / Linear interpolation / Circular interpolation / Dwell (Per seconds) G00 / G01 / G02,G03 / G04 Cylindrical interpolation 4 - axis interface option is required Helical interpolation Circular interpolation plus max.2axis linear interpolation Nano moothing Reference position return check / return G27 / G28.G29 2nd reference position return / kip G30 / G31 NURB interpolation Interpolation function Rapid traverse override F0, F25, F50, F100 Feedrate (mm/min) Feedrate override 0 ~ 150% Jog feed override 0 ~ 4,000mm/min verride cancel M48, M49 Program input ptional block skip 1ea Program number search 4 - Digits equence number N8 - Digits Decimal point programming Coordinate system setting G92 Workpiece coordinate system G54 - G59 Workpiece coordinate system preset Addition of workpiece coordinate pair 48ea Addition of workpiece coordinate pair 300ea Manual absolute on and off Chamfering / corner R Programmable data input G10 ub program call 10 folds nested Custom Macro B Addition of custom macro common variables #100 - #199, #500 - #999 Canned Cycles for Drilling mall-hole peck drilling cycle Item ㅡ : Not available : tandard : ption pecification Automatic corner override Feedrate clamp based on arc radius caling Coordinate system rotation Programmable Mirror Image Tape format for Fanuc series 15 Manual Guide i pindle speed function pindle override % pindle orientation Rigid tapping Tool function / compensation Tool function T4 - digits Tool offset pairs ±6 - digits 200ea Tool offset pairs ±6 - digits 400ea, 999ea Tool offset memory C Tool length compensation / Cutter compensation C Tool life management Tool length measurement Editing operation Part program storage length / Number of register able programs 128kB / 250ea Part program storage length / Number of 256kB / 500ea, 512kB / 1,000ea register able programs 1MB / 1,000ea, 2MB / 1,000ea Background editing Extended part program editing Play Back etting and display Display unit 8.4 Color LCD Clock function elf-diagnosis function / Alarm history display Help function / Graphic function Run hour and parts count display Multi-language display English, German, French, Italian, Chinese, panish, Korean, Russian Portuguese, Polish, Hungarian, wedish Data input / output Reader / Puncher interface CH1 R232C Data server 256MB Data server 1,024MB Ethernet Interface / Memory card interface Auto Data Backup RAM + Part Program HWACHEN Artificial Intelligence Hwacheon AI Nano Contour Control ystem (HAI) 200 Block Buffer Hwacheon AI Nano Contour Control ystem (HAI) 600 / 1000 Block Buffer Hwacheon Tool Load Detect ystem (HTLD) Cutting Feed ptimization ystem (PTIMA) Hwacheon Thermal Displacement Control ystem (HTDC) Hwacheon Efficient Contour Control ystem(hecc)

14 Hwacheon Global Network Hwacheon Headquarters Hwacheon Europe Hwacheon Asia Hwacheon America Please call us for product inquiries. The product design and specifications may change without prior notice. Read the operation manual carefully and thoroughly before operating the product, and always follow the safety instructions and warnings labels attached on the surfaces of the machines. HEAD FFICE HWACHEN MACHINE TL C., LTD 976-1, JANGDEK-DNG GWANGAN-GU, GWANGJU, KREA TEL: FAX: EUL FFICE , BANGBAE-DNG, ECH, EUL, KREA TEL: FAX: UA HWACHEN MACHINERY AMERICA, INC. 50, LAKEVIEW PARKWAY VERNN HILL, IL60061, UA TEL: FAX: INGAPRE HWACHEN AIA PACIFIC PTE. LTD. 21 BUKIT BATK CRECENT, #08-79 WCEGA TWER INGAPRE TEL: FAX: GERMANY HWACHEN MACHINERY EURPE GMBH JEF-BAUMANN TR. 25, 44805, BCHUM, GERMANY TEL: FAX: HC-M267-R