F400/500/650. HYUNDAI WIA Vertical Machining Center
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- Arron Casey
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1 F400/500/650
2 Technical Leader The F400/500/650 Series, designed by Hyundai WIA with years of expertise and the latest technology, maximizes productivity while maintaining rigidity and accuracy. F400 Table Size mm(in) Max.Load Capacity kg(lb) Spindle Taper - Spindle RPM r/min Spindle Output kw(hp) No. of Tools EA Travel (X/Y/Z) mm(in) Rapid Traverse Rate m/min(ipm) [SIEMENS] 1, ( ) 600 (1,323) BT40 [BBT40] 8,000 [8,000][12,000] [8,000] [8,000] [12,000] 15 (20) [15 (20)] [11 (14.7)] [13.5 (18.1)] [15.8 (21)] [15.8 (21)] 24 [30] 800/460/520 (31.5 /18.1 /20.5 ) 32/32/32 (1,260/1,260/1,260) F500PLUS Table Size mm(in) Max.Load Capacity kg(lb) Spindle Taper - Spindle RPM r/min Spindle Output kw(hp) No. of Tools EA Travel (X/Y/Z) mm(in) Rapid Traverse Rate m/min(ipm) 1, ( ) 800 (1,764) BBT40 8,000 [10,000] [12,000] 15 (20) [18.5 (24.8)] [18.5 (24.8)] 30 1,060/510/635 (41.7 /20.1 /25 ) 36/36/30 (1,417/1,417/1,181) F500/50 Table Size mm(in) Max.Load Capacity kg(lb) Spindle Taper - Spindle RPM r/min Spindle Output kw(hp) No. of Tools EA Travel (X/Y/Z) mm(in) Rapid Traverse Rate m/min(ipm) [SIEMENS] 1, ( ) 800 (1,764) BT50 [BBT50] 6,000 [6,000] 15 (20) [27.8 (37.3)] 24 1,100/510/635 (43.3 /20.1 /25 ) 36/36/30 (1,417/1,417/1,181) F650PLUS Table Size mm(in) Max.Load Capacity kg(lb) Spindle Taper - Spindle RPM r/min Spindle Output kw(hp) No. of Tools EA Travel (X/Y/Z) mm(in) Rapid Traverse Rate m/min(ipm) 1, ( ) 1,300 (2,866) BBT40 8,000 [10,000] 15 (20) [18.5 (24.8)] 30 1,400/660/635 (55.1 /26 /25 ) 36/36/30 (1,417/1,417/1,181) F650/50 Table Size mm(in) Max.Load Capacity kg(lb) Spindle Taper - Spindle RPM r/min Spindle Output kw(hp) No. of Tools EA Travel (X/Y/Z) mm(in) Rapid Traverse Rate m/min(ipm) [SIEMENS] 1, ( ) 1,300 (2,866) BT50 [BBT50] 6,000 [6,000] 15 (20) [27.8 (37.3)] 24 1,400/660/635 (55.1 /26 /25 ) 36/36/30 (1,417/1,417/1,181)
3 The Fastest, the Most Versatile High-end Linear Machining Center F400/500/650 High accuracy headstock features a high precision angular contact bearing High power, high torque headstock for efficiency and precision in cutting Latest servo ATC implementation for the quickest tool change Fast feed rates through the 4 way Y-axis (F650 Series) Roller guide way for high accuracy cutting (F500 Series, F650 Series) Latest SIEMENS 828D controls with wide range of supporting software (F400, F500/50, F650/50)
4 01 F400/500/650 F400 Basic Features High Speed & Productivity 01 Direct Spindle The directly coupled spindle at a max rev of 12,000rpm, allows high speed machining. Additionally, the large diameter and the thickness of the spindle add stability to the machine. Double Anchored Ballscrew In order to eliminate thermal growth and increase accuracy, all axis are driven by high precision double anchored ballscrews. The pretensioned and double anchored design provides outstanding positioning and repeatability with virtually no thermal growth. 02 Directly Coupled Servo Motor The ballscrews are directly coupled to the servo motor. This eliminates the need for any transmission parts, which may impact machine accuracy and efficiency. Table & Machining Area 03 Table Size (X/Y axis) : 1,000/460 mm (39.4 /18.1 ) 460 (18.1 ) 635 (25 ) 150 (5.9 ) 600 kg (1,323 lb) 460 (18.1 ) 100 (3.93 ) 800 (31.4 ) 100 (3.93 )
5 Basic Features MACHINE TOOL Rapid Traverse Rate (X/Y/Z axis) : 32/32/32 m/min (1,260/1,260/1,260 i p m ) Travel (X/Y/Z axis) : 800/460/520 mm (31.5 /18.1 /20.5 ) F400/500/ High precision & High speed Spindle Speed : 8,000 [8,000] [12,000] [8,000] [12,000] rpm Spindle Output (Max./Cont.) : 15/11 [15/11] [11/7.5] [13.5/9] [15.8/10.5] [15.8/10.5] kw (20/14.7 [20/14.7] [14.7/10] [18.1/12] [21/14.8] [21/14.1] HP) Spindle Torque (Max./Cont.) : 95/70 [95/70] [70/45] [95/63] [95/63] [95/63] N. m (70/51.6 [70/51.6] [51.6/33.2] [70/46.5] [70/46.5] [70/46.5] lbf. ft) [SIEMENS]
6 02 F400/500/650 F500PLUS Basic Features High Speed & Productivity Double Anchored Ballscrew 02 In order to eliminate thermal growth and increase accuracy, all axis are driven by high precision double anchored ballscrews. The pretensioned and double anchored design provides outstanding positioning and repeatability with virtually no thermal growth. 01 Roller Type LM Guide Due to the rigidity of the linear roller guide, the feed rates on the F500PLUS are fast and reduce cutting time. Directly Coupled Servo Motor The ballscrews are directly coupled to the servo motor. This eliminates the need for any transmission parts, which may impact machine accuracy and efficiency. Table & Machining Area 03 Table Size (X/Y axis) : 1,200/500 mm (47.2 /19.7 ) 500 (19.7 ) 635 (25 ) 150 (5.9 ) 800 kg (1,764 lb) 500 (19.7 ) 70 (2.7 ) 1060 (41.7 ) 70 (2.7 )
7 Basic Features Solid Body High Column High column of 300mm(11.8") is provided. MACHINE TOOL 02 Rapid Traverse Rate (X/Y/Z axis) : 36/36/30 m/min (1,417/1,417/1,181 ipm) Travel (X/Y/Z axis) F500 Plus : 1,060/510/635 mm (41.7 /20.1 /25 ) F500/50 : 1,100/510/635 mm (43.3 /20.1 /25 ) F400/500/ High Precision & High Speed Spindle Speed F500 Plus : 8,000 [10,000] [12,000] rpm F500/50 : 6,000 [6,000] rpm Spindle Output (Max./Cont.) Spindle Torque (Max./Cont.) F500PLUS : 15/11 [18.5/15] [18.5/11] kw (20/14.7 [24.8/20][24.8/14.7] HP) F500/50 : 15/11[27.8/18.5] kw (20/14.7 [37.3/24.8] HP) F500PLUS : 286/143 [117.6/95.3] [117.7/70] N.m (211/105.5 [86.7/70.3] [86.8/51.6] lbf.ft) F500/50 : 358/179 [294/196] N.m (264/132 [216.8/144.6] lbf.ft) [SIEMENS]
8 03 F400/500/650 F650PLUS Basic Features High Speed & Productivity 01 4 WAY Y-axis The 4 slide ways on Y-axis eliminate overhang and increase accuracy throughout the full extent of travel. 02 Double Anchored Ball Screw In order to eliminate thermal growth and increase accuracy, all axis are driven by high precision double anchored ballscrews. The pretensioned and double anchored design provides outstanding positioning and repeatability with virtually no thermal growth. 03 Roller Type LM Guide Due to the rigidity of the linear roller guide, the feed rates on the F650PLUS are fast and reduce cutting time. Directly Coupled Servo Motor The ballscrews are directly coupled to the servo motor. This eliminates the need for any transmission parts, which may impact machine accuracy and efficiency. Table & Machining Area 04 Table Size (X/Y axis) : 1,600/650 mm (63 /25.6 ) 650 (25.6 ) 635 (25 ) 150 (5.9 ) 1,300 kg (2,866 lb) 650 (25.6 ) 100 (3.93 ) 1,400 (55.1 ) 100 (3.93 )
9 Basic Features MACHINE TOOL Solid Body High Column High column of 300mm(11.8") is provided. Rapid Traverse Rate (X/Y/Z axis) : 36/36/30 m/min (1,417/1,417/1,181 ipm) Travel (X/Y/Z axis) : 1,400/660/635 mm (55.1 /26 /25 ) F400/500/ High precision & High speed Spindle Speed F650PLUS : 8,000 [10,000] rpm F650/50 : 6,000 [6,000] rpm Spindle Output (Max./Cont.) F650PLUS : 15/11 [18.5/15] kw (20/14.7 [24.8/20] HP) F650/50 : 15/11 [27.8/18.5] kw (20/14.7 [37.3/24.8] HP) Spindle Torque (Max./Cont.) F650PLUS : 286/143 [117.6/95.3] N. m (211/105.5 [86.7/70.3] lbf. ft) F650/50 : 358/179 [294/196] N. m (264/132 [216.8/144.6] lbf. ft)
10 04 F400/500/650 F400 Spindle Long Lasting High Accuracy & Excellent Performance Direct Type Spindle Direct coupling of the motor and the spindle reduces deceleration time, and provides easy maintenance. Spindle Cooling The spindle cooling system minimizes thermal displacement which can happen during lengthy machining operations, and offers continued accuracy based on the thermal stability. Dual Contact Spindle Before Clamping After Clamping The Big Plus spindle system (BBT40) provides dual contact between the spindle face and the flange face of the tool holder.this greatly increases tool rigidity, reduces run out and adds significant productivity to machining applications. The increase in standard diameter improves rigidity and ATC interactive precision, and Z-axis displacement revention further extends tool life.
11 Spindle FANUC Spindle F400 (8,000rpm : Belt, Direct) Power (kw[hp]) Torque (N m[lbf ft]) SIEMENS Spindle F400 (8,000 rpm : Belt) Power (kw[hp]) Torque (N m[lbf ft]) MACHINE TOOL 15kW[20HP] (30min) 15 [20] 11kW[14.7HP] (Cont.) 11 95N m[70lbf ft] (30min) [14.7] 95[70] 70N m[51.6lbf ft] (Cont.) 70 [51.6] 13 [18.1] 9 [12] 13.5kW[18.1HP] (30min) 9kW[12HP] (Cont.) 95N m[70lbf ft] (30min) 63N m[46.5lbf ft] (Cont.) 95 [70] 63 [46.5] F400/500/ ,500 3,500 Spindle Speed (r/min) 8, ,500 3,500 4,500 Spindle Speed (r/min) 8,000 F400 (12,000 rpm : Direct) Power (kw[hp]) Torque (N m[lbf ft]) 11kW[14.7HP] (30min) 11 [14.7] 7.5kW[10HP] (Cont.) N m[51.6lbf ft] (30min) [10] 70[51.6] 45N m[33.2lbf ft] (Cont.) 47 [33.2] 15.8 [21] 10.5 [14.1] Power (kw) F400 (8,000 rpm : Direct) 15.8kW[21HP] (S6-40%) 10.5kW[14.1HP] (Cont.) 95N m[70lbf ft] (S6-40%) Torque (N.m) 95 [70] N m[46.5lbf ft] (Cont.) 63 [46.5] 0 1,500 7,000 Spindle Speed (r/min) 12, ,000 4,000 Spindle Speed (r/min) 8,000 Through Spindle Coolant Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while decreasing cycle time. F400 8,000rpm Direct Spindle Non Applicable 15.8 [21] 10.5 [14.1] F400 (12,000 rpm : Direct) Power (kw[hp]) 15.8kW[21HP] (30min) 10.5kW[14.1HP] (Cont.) 95N m[70lbf ft] (30min) Torque (N m[lbf ft]) 95 [70] 63N m[46.5lbf ft] (Cont.) 63 [46.5] 20 bar / 30 bar / 70 bar (290 psi / 435 psi / 1,015 psi) ,000 4,000 Spindle Speed (r/min) 12,000
12 05 F400/500/650 F500/650 Plus Spindle Long Lasting High Accuracy & Excellent Performance Main Spindle F500/650PLUS applies belt driven spindle which generates less noise and is convenient for maintenance. Also, F500 PLUS provides direct drive spindle as an option which has maximum speed of 12,000rpm. It is designed with highly precise angular ball bearings where the spindle is directly connected with the motor to reduce acc/deceleration time. Spindle Cooling The spindle cooling system minimizes thermal displacement which can happen during lengthy machining operations and accurate machining is possible based on thermal stability. F500/650 PLUS Belt Driven Spindle (Thermal Displacement : 35% improvement, Acc/deceleration : 8.3% improvement) Compared with the previous models, thermal displacement and the acc/ deceleration has been improved by 35% and 8.3% respectively. It enhances machining ability with reduced non-cutting time so it is possible to machine highly precise products. Belt Damage Alarm System F500/650 PLUS features a unique alarm system that activates when the belts on the main spindle are damaged. It increases machining stability. Dual Contact Spindle(F500/50 F650/50 : ) The Big Plus spindle system (BBT40) provides dual contact between the spindle face and the flange face of the tool holder.this greatly increases tool rigidity, reduces run out and adds significant productivity to machining applications. The increase in standard diameter improves rigidity and ATC interactive precision, and Z-axis displacement revention further extends tool life. Through Spindle Coolant Before Clamping After Clamping 20 bar / 30 bar / 70 bar Through Spindle Coolant is exceedingly useful when drilling deep holes. It helps increase the lifetime of the tool, while decreasing cycle time. (290 psi / 435 psi / 1,015 psi)
13 Spindle FANUC Spindle 15[20] 11[14.7] 7.5 [10] 0 F500/650 Plus (8,000 rpm Belt) Power (kw[hp]) 15kW[20HP] (30min) Spindle Speed (r/min) Torque (N m[lbf ft]) 286N m[211lbf ft] (30min) 11kW[14.7HP] (Cont.) 143N m[105.5lbf ft] (Cont.) 6,000 8, [211] 143[105.5] 95[70] 18[13.3] 9[6.6] 0 F500/650 Plus (10,000 rpm Belt) Power (kw[hp]) Torque (N m[lbf ft]) 18.5kW[24.8HP] (30min) N m[86.7lbf ft] (30min) [24.8] kW[20HP] (Cont.) [86.7] 15[20] 95.3N m[70.3lbf ft] (Cont.) 95.3 [70.3] 35 1,500 Spindle Speed (r/min) 10,000 MACHINE TOOL F400/500/650 F500 Plus (12,000 rpm Direct) Power (kw[hp]) Torque (N m[lbf ft]) F500/50, F650/50 (6,000 rpm Belt) Power (kw[hp]) Torque (N m[lbf ft]) 18.5kW[24.8HP] (S3 25%) 18.5 [24.8] 117.7N m[86.8lbf ft] (S3 25%) kW[20HP] (S3 60%) 15[20] [86.7] 15[20] 95.5N m[70.4lbf ft] (S3 60%) 11kW[14.7HP] (Cont.) 95.3 [70.3] 11[14.7] 11[14.7] 70N m[51.6lbf ft] (Cont.) 7.5 [10] 358N m[264lbf ft] (30min) 179N m[132lbf ft] (Cont.) 15kW[20HP] (30min) 11kW[14.7HP] (Cont.) 358 [264] 179 [132] ,500 Spindle Speed (r/min) 10,000 12, Spindle Speed (r/min) 4,800 6,000 Power (kw[hp]) Torque (N m[lbf ft]) 1PH8 Spindle Motor F500/50, F650/50 (6,000 rpm Belt) The 1PH8 Series is a high quality performance motor providing concentricity of 10 μm and fast response time. They operate smoothly in extreme environments such as high temperature, dust and dirt. Heat emission minimizing design makes it possible to maintain a degree of accuracy at all time [37.3] 18.5kW[24.8HP] (Cont.) N.m[216.8lbf ft] (S6-40%) [24.8] 294 [216.8] 196N.m[144.6lbf ft] (Cont.) 196 [144.5] kW[37.3HP] (S6-40%) 1,500 Spindle Speed (r/min) 4,000 6,000
14 06 F400/500/650 ATC & Magazine High Productivity Achieved with Rigidity and Accuracy in Machining 24 Tool Magazine 30 Tool Magazine
15 Peripheral Device Servo ATC Position control of the twin arm ATC using servo motors has been improved drastically. Also the tool changing speed has been improved, leading to the reduction of non-cutting time. F500PLUS Standard Tool to Tool Time : 20% Improvement Chip to Chip Time : 6% Improvement Magazine The tool magazine holds 24 tools as standard and 30 tools as an option. <F500/650PLUS : 30 Tools Standard> Due to the wider selection of tools and the random tool selection method, tool change time has been improved. F400 F500/650PLUS No. of Tools : F400 : 24 [30] EA F500/650 Plus : 30 EA Tool Shank F400 : BT40 [BBT40] F500/650PLUS : BBT40 Max. Tool Dia. (W.T) F400 : Ø90/Ø150 (Ø3.5 /Ø5.9 ) F500/650PLUS : Ø80/Ø125 (Ø3.1 /Ø4.9 ) Max. Tool Weight : 8 kg (17.6 lb) Tool Selection Method : Random F500/50 F650/50 No. of Tools : 24 EA Tool Shank : BT50 [BBT50] Max. Tool Dia. (W.T) Ø110/Ø200 (Ø4.3 /Ø7.9 ) Max. Tool Weight : 15 kg (33.1 lb) Tool Selection Method : Random MACHINE TOOL F400/500/
16 07 F400/500/650 Machining Capability High Performance, High Accuracy Cutting
17 Machining F400 FACE MILL Material JIS :S45C(Carbon steel) F500PLUS FACE MILL Material JIS :S45C(Carbon steel) MACHINE TOOL Tool diameter Cutting depth Cutting width Cutting speed Spindle rpm Feed rate Chip quantity Ø80 (Ø3.15 ) x 6F 3 mm (0.118 ) 70 mm (2.755 ) 286 mm/min (11.26 ipm) 1,137 r/min 0.9 mm/rev (0.035 /rev) 210 cc/min DRILL Material JIS :S45C(Carbon steel) Tool diameter Cutting depth Cutting speed Spindle rpm Feed rate Chip quantity Ø32 (Ø1.25 ) 40 mm (1.57 ) 24 mm/min (0.94 ipm) 268 r/min 0.2 mm/rev (0.007 /rev) 43 cc/min Tool diameter Cutting depth Cutting width Cutting speed Spindle rpm Feed rate Chip quantity Ø80 (Ø3.15 ) x 5F 5.5 mm (0.216 ) 70 mm (2.755 ) 236 mm/min (9.29 ipm) 1,137 r/min 0.99 mm/rev (0.038 /rev) 430 cc/min DRILL Material JIS :S45C(Carbon steel) Tool diameter Cutting depth Cutting speed Spindle rpm Feed rate Chip quantity Ø43 (Ø1.69 ) 43 mm (1.69 ) 27 mm/min (Ø1.06 ipm) 199 r/min 0.38 mm/rev (0.014 /rev) 109 cc/min F400/500/650 TAP. Material JIS :S45C(Carbon steel) Tap spec./pitch Cutting depth Cutting speed Spindle rpm Feed rate M24 x P mm (1.57 ) 8 mm/min (0.31ipm) 106 r/min 3 mm/rev (0.118 /rev) TAP. Material JIS :S45C(Carbon steel) Tap spec./pitch Cutting depth Cutting speed Spindle rpm Feed rate M42 x P mm (1.65 ) 7 mm/min (0.27 ipm) 53 r/min 4.5 mm/rev (0.177 /rev) The above result might be different based on your processing circumstances Sample Workpieces
18 08 F400/500/650 Smart System Software for smart operating and machining Faster processing and enhanced accuracy in are possible through the Smart System. The user friendly software and equipment monitoring of the Smart System maximizes productivity. Mold-related Software HW-AFC Adaptive Feed Control (FANUC) HW-MCS (FANUC) Machining Condition Selection Software that controls the feed automatically to maintain a certain working load to extend tool life as well as productivity. Software that automatically sets cutting and feeding parameters according to the machining types (speed, degree, quality)
19 Smart System Smart Factory HW-MMS (-Machine Monitoring System) MACHINE TOOL A brand new manufacturing machine by, HW-MMS is a unique software capable of monitoring the operation status of manufacturing machines in factories, a smart solution to improve manufacturing conditions of customers HW-MMS Remote System Real-time monitoring of machine operation status (Cloud) History and statistics of machine operation (Cloud) History and statistics of alarm occurrence (Cloud) History and statistics of work count (Cloud) Remote diagnosis (Remote) F400/500/650 HW-MCG (FANUC) HW-TDC Machine Guidance Thermal Displacement Compensation Software that offers operation, maintenance, management monitoring and various user friendly features. Software that measures the changes in the external environment as well as heat emission during processing to help reduce thermal displacement. HW-WARMUP WARMing Up (FANUC) HW-ESS Energy Saving System (FANUC) Warm-up software that measures main spindle halt and offers system warm-up time automatically. An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation. HW-TOM Tool Offset Measurement User friendly GUI software that indicates tool length, diameter, and damage (H/W excluded) HW-TM Tool Monitoring A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools.
20 09 F400/500/650 SIEMENS Controller Software for smart operating and machining DIFFERENTIATED CAPABILITIES, INTEGRATED ENGINEERING PERFECTLY INTERLINKED SIEMENS 828D is a latest model CNC. It is designed for horizontal/vertical all-purpose equipment. Its 80-bit control reduces processing time and increases productivity. The 828D is easy to maintain and run, with its easy setup functions.
21 SIEMENS SIEMENS Advanced Surface SIEMENS 828D comes with Advanced Surface, metal processing software that monitors speed and accuracy. Machining Time Time : 48 min Machining Time Time : 33 min MACHINE TOOL Speed SINUMERIK + SINAMICS 80bit NANO FP Accuracy Unblanced Velocity Blanced Velocity Speed F400/500/650 SIEMENS Technology Shop Mill Dialogue-type programming, simple and convenient Effective specifications for small quantity batch production Step-by-step operation possible without knowledge of the DIN/ISO code SIEMENS Communication Variable Communication Port RJ 45 Ethernet USB 2.0 Compact Flash Card D Simulation 3D confirmation of the completed processing configuration of the NC program is possible. Offers standards for 2D simulation. Possible to confirm the simulation of the NC grogram during processing. Easy Extend Easy to install/uninstall an option (Ex : barfeeder and chip conveyor, etc.) Possible to install in one motion without revision of individual perimeters. A spate list is unnecessary as option items are indicated with letters. Easy input/output of a program is possible as a USB memory card, a CF memory card and LAN can all be used. ISO Code Programming If the ISO Dialect (G291) is ordered, JIS-based G-code programs can be used. (Standard)
22 10 F400/500/650 User Convenience Various Devices for User Convenience Measuring Device Precision Device Touch Sensor Workpiece coordinate values can be set automatically using the optional spindle probe. NC Rotary Table The NCRT makes it possible to machin up to 5-axis. Various types of products can be machined. U-Center The U-Center makes external and internal diameter turning possible, allowing for a wide range of variety in products. TLM - Laser & Touch Tool lengths and diameters can be set automatically using the optional tool setter. This can also be used to monitor tool attrition and detect broken tools. Laser Type Hydraulic Device Hydraulic Supply Unit Instead of the standard hydraulic supply unit, an optional fixture unit can bring the pressure up to 100 bar,(1,450 bar,) maximizing the clamping force on the fixture. Touch Type
23 Optional Chip Disposal Process (F500PLUS) MACHINE TOOL Chip Conveyor Rear (Left) Coolant Unit (F500/650PLUS Std.) Std. Coolant (Nozzle) Standard Bed Flushing Coolant Standard Through Spindle Coolant Option (20/30/70 bar [290/435/1,015 psi) Jet Coolant Option Gun Coolant Option Side Oil Hole Coolant Option F400/500/650 Chip Conveyor Front (Left) Chip Conveyor Timely and effective disposal of chips will enhance productivity as well as the working environment. Hinge Belt Type : Highly efficient when disposing a lot of chips. Capable of handling stringy chips. (Long Chip) Scraper Type : Convenient for shortly cut chips.. (Short Chip) Drum Filter Type : Advantageous in precision, as the chips do not flow in to the coolant nozzle. (AL Chip) Gantry Loader System Implementation of high speed gantry loaders is possible as well as the construction of flexible automation cells by a work stocker. Optimization of the installation space is also possible. Work Stocker
24 Specifications Standard & Optional : Standard : Option : Prior Consultation - : Non Applicable Spindle F400 8,000rpm (Direct) FANUC 8,000rpm (Belt) FANUC 8,000rpm (Belt) SIEMENS 8,000rpm (Direct) SIEMENS 12,000rpm (Direct) FANUC 12,000rpm (Direct) SIEMENS Spindle Cooling System Std. 12K ATC ATC Extension BT40 Tool Shank Type BBT40 CAT40/BCV40 U-Center D'andrea 45 Pull Stud Table & Column APC - Tap Type Pallet - T-Slot Pallet NC Rotary Table High Column 200mm (7.8 ) Coolant System Std. Coolant (Nozzle) Bed Flushing Coolant 20bar (290 psi) 30bar (435 psi), 20l(5.3 gal) Through spindle coolant* (8,000rpm BELT) 70bar (1,015 psi), 15l(4 gal) 70bar (1,015 psi), 30l(7.9 gal) Top Cover Jet Coolant Gun Coolant Side Oil Hole Coolant Air Gun Cutting Air Blow Tool Measuring Air Blow (Only for TLM) Air Blow for Automation Thru MQL Device (Without MQL) Coolant Chiller Power Coolant System (For Automation) Chip Disposal Coolant Tank 300l(79.2 gal) Cabin Screw Chip Conveyor - Chip Conveyor Left(Left) (Hinge/Scraper) Left(Rear) Special Chip Conveyor (Drum Filter) Standard (180l[47.5 gal]) Swing (200l[52.8 gal]) Chip Wagon Large Swing (290l[76.6 gal]) Large Size (330l[87.2 gal]) Customized S/W Machine Guidance (HW-MCG) : FANUC/SIEMENS /- Tool Monitoring (HW-TM) DNC Software (HW-eDNC) Spindle Heat Distortion Compensation (HW-TDC) Spindle Warm up Function (HW-WARMUP) : FANUC/SIEMENS /- Energy Saving System (HW-ESS) : FANUC/SIEMENS /- Machine Monitoring System (HW-MMS) S/W F400 Tool Offset Measurement (HW-TOM) Machining Condition Selection (HW-MCS) : FANUC/SIEMENS /- Adaptive Feed Control (HW-AFC) : FANUC/SIEMENS /- Conversational Program (HW-DPRO) Safety Device Total Splash Guard Electric Device Call Light 1 Color : Call Light 2 Color : Call Light 3 Color : Call Light & Buzzer 3 Color : B Work Light Electric Cabinet Light Remote MPG 3 Axis MPG FANUC SIEMENS - Work Counter Digital Total Counter Digital Tool Counter Digital Multi Tool Counter 6 EA 9 EA Electric Circuit Breaker AVR (Auto Voltage Regulator) Transformer 25kVA Auto Power Off Back up Module for Black out Measuring Device Air Zero TACO SMC Work Measuring Device TLM Touch (Marposs/Renishaw/Blum) Laser Tool Broken Detective Device Linear Scale X/Y/Z Axis Coolant Level Sensor (Only for Chip Conveyor, Bladder Type) Environment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Auto Door Std. High Speed Auto Shutter (Only for Automatic System) - Sub O/P NC Rotary TableI/F Single Channel Control of Additional Axis 1Axis 2Axis External M Code 4ea Automation Interface I/O Extension (In & Out) 16 Contact 32 Contact Hyd. Device Std. Hyd. Unit 65bar (942.7 psi) / 20l(5.3 gal) 45bar (652.7 psi) Hyd. Unit for Fixture 70bar (1,015 psi) 100bar (1,450 psi) Customized ETC Tool Box Customized Color Need for Munsel No. CAD&CAM Software Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.
25 Specifications Standard & Optional Spindle F500 Plus F500/50 8,000rpm (Belt) FANUC - 6,000rpm (Belt) FANUC - 6,000rpm (Belt) SIEMENS - 10,000rpm (Belt) FANUC - 12,000rpm (Direct) FANUC - Spindle Cooling System Std. 10K, 12K - ATC ATC Extension BT40 - BBT40 - Tool Shank Type BT50 - BBT50 - CAT40/BCV40 - CAT50/BCV50 - U-Center D'andrea 45 Pull Stud Table & Column APC - - Tap Type Pallet - - T-Slot Pallet NC Rotary Table High Column 300mm (11.8 ) Coolant System Std. Coolant (Nozzle) Bed Flushing Coolant 20bar (290 psi) 30bar (435 psi), 20l(5.3 gal) Through spindle coolant* 70bar (1,015 psi), (8,000rpm BELT) 15l(4 gal) 70bar (1,015 psi), 30l(7.9 gal) Top Cover Jet Coolant Gun Coolant Side Oil Hole Coolant Air Gun Cutting Air Blow Tool Measuring Air Blow (Only for TLM) Air Blow for Automation Thru MQL Device (Without MQL) Coolant Chiller Power Coolant System (For Automation) Chip Disposal Coolant Tank 350l(92.5 gal) Cabin Screw Chip Conveyor Chip Conveyor Left(Left) (Hinge/Scraper) Left(Rear) Special Chip Conveyor (Drum Filter) Standard (180l[47.5 gal]) Swing (200l[52.8 gal]) Chip Wagon Large Swing (290l[76.6 gal]) Large Size (330l[87.2 gal]) Customized S/W Machine Guidance (HW-MCG) : FANUC/SIEMENS /- Tool Monitoring (HW-TM) DNC Software (HW-eDNC) Spindle Heat Distortion Compensation (HW-TDC) Spindle Warm up Function (HW-WARMUP) : FANUC/SIEMENS /- Energy Saving System (HW-ESS) : FANUC/SIEMENS /- : Standard : Option : Prior Consultation - : Non Applicable S/W F500 Plus F500/50 Machine Monitoring System (HW-MMS) Tool Offset Measurement (HW-TOM) Machining Condition Selection (HW-MCS) : FANUC/SIEMENS /- Adaptive Feed Control (HW-AFC) : FANUC/SIEMENS /- Conversational Program (HW-DPRO) Safety Device Total Splash Guard Electric Device Call Light 1 Color : Call Light 2 Color : Call Light 3 Color : Call Light & Buzzer 3 Color : B Work Light Electric Cabinet Light Remote MPG 3 Axis MPG FANUC SIEMENS - - Work Counter Digital Total Counter Digital Tool Counter Digital Multi Tool Counter 6 EA 9 EA Electric Circuit Breaker AVR (Auto Voltage Regulator) Transformer 25kVA 30kVA - - Auto Power Off Back up Module for Black out Measuring Device Air Zero TACO SMC Work Measuring Device TLM Touch (Marposs/Renishaw/Blum) Laser Tool Broken Detective Device Linear Scale X/Y/Z Axis Coolant Level Sensor (Only for Chip Conveyor, Bladder Type) Environment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Auto Door Std. High Speed Auto Shutter (Only for Automatic System) Sub O/P NC Rotary TableI/F Single Channel Control of Additional Axis 1Axis 2Axis External M Code 4ea Automation Interface I/O Extension (In & Out) 16 Contact 32 Contact Hyd. Device 40bar (580 psi) / 15l(4 gal) - Std. Hyd. Unit 70bar (1,015 psi) 100bar (1,450 psi) Customized ETC Tool Box Customized Color Need for Munsel No. CAD&CAM Software MACHINE TOOL F400/500/ Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.
26 Specifications Standard & Optional Spindle F650 Plus F650/50 8,000rpm (Belt) FANUC - 6,000rpm (Belt) FANUC - 6,000rpm (Belt) SIEMENS - 10,000rpm (Belt) FANUC - Spindle Cooling System Std. 10K - ATC ATC Extension BT40 - BBT40 - Tool Shank Type BT50 - BBT50 - CAT40/BCV40 - CAT50/BCV50 - U-Center D'andrea 45 Pull Stud Table & Column APC - - Tap Type Pallet - - T-Slot Pallet NC Rotary Table High Column 300mm (11.8 ) Coolant System Std. Coolant (Nozzle) Bed Flushing Coolant 20bar (290 psi) 30bar (435 psi), 20l(5.3 gal) Through spindle coolant* 70bar (1,015 psi), (8,000rpm BELT) 15l(4 gal) 70bar (1,015 psi), 30l(7.9 gal) Top Cover Jet Coolant Gun Coolant Side Oil Hole Coolant Air Gun Cutting Air Blow Tool Measuring Air Blow (Only for TLM) Air Blow for Automation Thru MQL Device (Without MQL) Coolant Chiller Power Coolant System (For Automation) Chip Disposal Coolant Tank 350l(92.5 gal) Cabin Screw Chip Conveyor Chip Conveyor Left(Left) (Hinge/Scraper) Left(Rear) Special Chip Conveyor (Drum Filter) Standard (180l[47.5 gal]) Swing (200l[52.8 gal]) Chip Wagon Large Swing (290l[76.6 gal]) Large Size (330l[87.2 gal]) Customized S/W Machine Guidance (HW-MCG) : FANUC/SIEMENS /- Tool Monitoring (HW-TM) DNC Software (HW-eDNC) Spindle Heat Distortion Compensation (HW-TDC) Spindle Warm up Function (HW-WARMUP) : FANUC/SIEMENS /- Energy Saving System (HW-ESS) : FANUC/SIEMENS /- : Standard : Option : Prior Consultation - : Non Applicable S/W F650 Plus F650/50 Machine Monitoring System (HW-MMS) Tool Offset Measurement (HW-TOM) Machining Condition Selection (HW-MCS) : FANUC/SIEMENS /- Adaptive Feed Control (HW-AFC) : FANUC/SIEMENS /- Conversational Program (HW-DPRO) Safety Device Total Splash Guard Electric Device Call Light 1 Color : Call Light 2 Color : Call Light 3 Color : Call Light & Buzzer 3 Color : B Work Light Electric Cabinet Light Remote MPG 3 Axis MPG FANUC SIEMENS - - Work Counter Digital Total Counter Digital Tool Counter Digital Multi Tool Counter 6 EA 9 EA Electric Circuit Breaker AVR (Auto Voltage Regulator) Transformer 25kVA kVA Auto Power Off Back up Module for Black out Measuring Device Air Zero TACO SMC Work Measuring Device TLM Touch (Marposs/Renishaw/Blum) Laser Tool Broken Detective Device Linear Scale X/Y/Z Axis Coolant Level Sensor (Only for Chip Conveyor, Bladder Type) Environment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Auto Door Std. High Speed Auto Shutter (Only for Automatic System) Sub O/P NC Rotary TableI/F Single Channel Control of Additional Axis 1Axis 2Axis External M Code 4ea Automation Interface I/O Extension (In & Out) 16 Contact 32 Contact Hyd. Device 40bar (580 psi) / 15l(4 gal) - Std. Hyd. Unit 70bar (1,015 psi) 100bar (1,450 psi) Customized ETC Tool Box Customized Color Need for Munsel No. CAD&CAM Software Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.
27 Specifications External Dimensions unit : mm(in) F400 LEFT SIDE CHIP CONVEYOR 1200 (47.2) 548 (21.6) 1950 (76.8) 2833 (111.5) F400/500/650 MACHINE TOOL 918(36.1) 280 (11) 2450 (96.5) 90 (3.5) 2540 (100) (111.5) 2498 (98.3) 2287 (90) 1200 (47.2) REAR CHIP CONVEYOR 618 (24.3) 1950 (76.8) 60 (2.4) 1200 (47.2) 1134 (44.6) 1860 (73.2) 2994 (117.9) 918(36.1) 280 (11) LEFT SIDE
28 Specifications External Dimensions unit : mm(in) F500PLUS LEFT SIDE CHIP CONVEYOR 1200 (47.2) 340 (13.4) 1560 (61.4) 378 (14.9) 1900 (74.8) 1200 (47.2) 1197 (47.1) 1263 (49.7) 2800 (110.2) 4063 (160) 918(36.1) 280 (11) 2573 (101.3) 523 (20.6) F500 : 2800 (110.2) F500/50 : 2876 (113.2) 1200 (47.2) REAR CHIP CONVEYOR 1900 (74.8) 205 (8.1) 1200 (47.2) LEFT SIDE CHIP CONVEYOR 708 (27.9) 281 (11.1) 1795 (70.7) 2670 (105.1) 340 (13.4) 613 (24.1) 1263 (49.7) Please check the dimension with sales representative when applying 12K spindle.
29 Specifications 1200 (47.2) External Dimensions F650PLUS unit : mm(in) 918(36.1) 28 (1 MACHINE TOOL 1145 (45.1) 302 (11.9) 632 (24.9) 386 (15.2) 440 (17.3) 350 (13.8) 2110 (83.1) 2840 (111.8) F400/500/ (51.7) 905 (35.6) 1689 (66.5) 906 (35.6) 4814 (189.5) 708 (27.9) (70.7) (11.1) (49.7) (47.2) 24Tool : 2611 (102.8) 30Tool : 2760 (108.7) 2055 (80.9) 1200 (47.2) 1200 (47.2) LEFT SIDE CHIP CONVEYOR 2804 (110.4) 458 (18) 415 (16.3) 1950 (76.8) 428 (16.9) 120 (4.7)
30 Specifications Table Dimensions unit : mm(in) 224 (8.8) Ø90 (Ø3.5) Ø550 (Ø21.7) Ø460 (Ø18.1) Basic Hole 42.5 (1.7) 125 (4.9) 125 (4.9) 460 (18.1) 52.8 (2.1) 125 (4.9) F (3.9) 800 (31.5) 1,000 (39.4) 100 (3.9) 42.5 (1.7) Center (8.1) 205 (8.1) 905 (35.6) 700 (27.6) 32 (1.3) 20 (0.8) Other (0.5) 30(1.2) Detail T-Slot Ø553 (Ø21.8) Ø458 (Ø18) 100 (3.9) 100 (3.9) 650 (25.6) 432 (17) 330 (13) 102 (4) 102 (4) 100 (3.9) 300 (11.8) 125 (4.9) 5 (0.2) F650 Plus 100 (3.9) 700 (27.6) 1,600 (63) 700 (27.6) 100 (3.9) 100 (3.9) 125 (4.9) 5 (0.2) 300 (11.8)
31 Ø553 (Ø21.8) Specifications Table Dimensions unit : mm(in) Ø95 (Ø3.7) 205 (8.1) Ø458 (Ø18) 100 (3.9) 102 (4) 100 (3.9) 100 (3.9) 100 (3.9) 50 (2) 500 (19.7) 5 (0.2) MACHINE TOOL Ø110 (Ø4.3) (10.4) 70 (2.8) 1,060 (41.7) 1,200 (47.2) 20 (0.8) 70 (2.8) 50 (2) 5 (0.2) Ø710 (Ø28) Ø600 (Ø23.6) (5.6) 100 (3.9) 100 (3.9) 100 (3.9) 32 (1.3) 100 (3.9) 50 (2) 500 (19.7) 5 (0.2) F400/500/650 F500 Plus Center 1-18 Other (0.5) 30(1.2) Detail T-Slot F500/50 50 (2) 1,100 (43.3) 1,200 (47.2) 50 (2) 50 (2) 5 (0.2)
32 Specifications Tool Shank unit : mm(in) F400 F500PLUS F650PLUS BT40/BBT40, BIG PLUS 10 (0.39) 1 (0.04) (BBT40) 22.6 (0.88) M16 Ø63 (Ø2.48 ) Ø44.45 (Ø1.75 ) 7/24 Ø10 (Ø0.39) 45 Ø15 (Ø0.59) 16.1 (0.63) (0.65) 2 (0.08) (BT40) 6 (0.24) 29 (1.14) Ø3 (Ø0.11) P5 Ø5 (Ø0.19) Ø4 (Ø0.15) 27 (1.06) 65.4 (2.57) 35 (1.38) 11.5(0.45) 3 (0.11) Through Coolant F500/50 F650/50 BT50/BBT50, BIG PLUS 15 (0.59) Ø100 (Ø3.93) (0.91) 38 (1.49) 1.5 (0.059) (BBT50) 35.4 (1.39) Ø69.85 (Ø2.75) 3 (0.11) (BT50) (4) M24 7/24 10 (0.39) Ø17 (Ø0.66) 35 (1.37) 45 (1.77) 45 Ø23 (Ø0.91) Ø6.2 (0.244) 1BP8 1BP8 16 (0.63) 60 7 (0.276) Ø8 (0.315) 25.7 (1.01) Ø6 (Ø0.23) Through coolant
33 Specifications Tool Shank unit : mm(in) F400 F500PLUS F650PLUS CAT40/BCV (0.75) 1 (0.04) 7/24 (BCV40) 5/ (0.984) 25 (0.984) MACHINE TOOL Ø63.5 (2.5) 15.8 (0.625) 60 Ø44.5 (1.75) 3.2 (0.125) (CAT40) (2.687) (1.266) 15 (0.59) 45 Ø3 (Ø0.11) P5 Ø5 (Ø0.19) (0.645) 16.1 (0.63) Ø4 (Ø0.15) F400/500/ (0.45) 3 (0.11) Through Coolant F500/50 F650/50 Ø98.4 (3.875) CAT-50/BCV (0.059) (BCV50, BIG PLUS) 37.5 (1.478) 1-8UNC Ø69.8 (Ø2.750) 7/24 23 (0.906) (1.383) 25.8 (1.015) (0.125) (CAT50) (0.750) (4.000) 45 (1.772) Ø6.2 (0.244) 1BP8 60 Ø8 (0.315) Ø6 (Ø0.23) 1BP8 16 (0.63) 7 (0.276) Through coolant
34 Specifications Specifications [ ] : Option ITEM F400 Table Size mm(in) 1, ( ) Maximum Load Capacity kg(lb) 600 (1,323) Table Table Change Time sec - Change Method - - Table Driving Method - - Spindle Taper - NT #40 Spindle RPM r/min 8,000 [8,000] [12,000] [8,000] [8,000] [12,000] Spindle Spindle Power Output (Max./Cont.) Spindle Torque (Max./Cont.) kw(hp) N m(lbf ft) 15/11 (20/14.7) [15/11 (20/14.7)] [11/7.5 (14.7/10)] [13.5/9 (18.1/12)] [15.8/10.5 (21/14.1)] [15.8/10.5 (21/14.1)] 95/70 (70/51.6) [95/70 (70/51.6)] [70/45 (51.6/33.2)] [95/63 (70/46.5)] [95/63 (70/46.5)] [95/63 (70/46.5)] Spindle Driving Method - Direct [Belt] [Direct] [Belt] [Direct] [Direct] Travel (X/Y/Z) mm(in) 800/460/520 (31.5 /18.1 /20.5 ) Distance from Table Surface to SP mm(in) 130~650 (5.1 ~25.6 ) Feed Distance from Column to SP. center mm(in) 475 (18.7 ) Rapid Traverse Rate (X/Y/Z) m/min(ipm) 32/32/32 (1,260/1,260/1,260) Slide Type - LM Guide Number of Tools EA 24 [30] Tool Shank - BT40 [BBT40] Max. Tool Dia. (W.T / W.O) mm(in) Ø90/Ø150 (Ø3.5 /Ø5.9 ) ATC Max. Tool Length mm(in) 300 (11.8 ) Max. Tool Weight kg(lb) 8 (17.6) Tool Selection Method - Random Tool Change Time T-T sec 1.3 C-C sec 3.6 tank Capacity Coolant Tank l(gal) 300 (79.3) Lubricating Tank l(gal) 2 (0.5) Hydraulic Tank l(gal) 20 (5.3) Air Consumption (0.5MPa) l/min(gal) 250 (66) power Supply Electric Power Supply KVA 20 Thickness of Power Cable Sq Over 25 Voltage V/Hz 220/60 (200/50*) Floor Space (L W) mm(in) 2,450 2,100 ( ) Machine Height mm(in) 2,833 (111.5 ) Weight kg(lb) 5,100 (11,244) NC Controller - HW F i Series [F 32i-A] [S 828D] *) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.
35 Specifications Specifications [ ] : Option ITEM F500PLUS F500/50 Table Size mm(in) 1, ( ) Table Maximum Load Capacity kg(lb) 800 (1,764) Table Change Time sec - Change Method - - Table Driving Method - - MACHINE TOOL Spindle Taper - BIG PLUS #40 NT #50 Spindle RPM r/min 8,000 [10,000] [12,000] 6,000 [6,000] Spindle Feed Spindle Power Output (Max./Cont.) Spindle Torque (Max./Cont.) kw(hp) N m(lbf ft) 15/11 (20/14.7) [18.5/15 (24.8/20)] [18.5/11 (24.8/14.7)] 286/143 (211/105.5) [117.7/95.4 (86.8/70.4)] [117.7/70 (86.8/51.6)] 15/11 (20/14.7) [27.8/18.5 (37.3/24.8)] 358/179 (264/132) [294/196 (216.8/144.6)] Spindle Driving Method - Belt [Belt] [Direct] Belt [Belt] Travel (X/Y/Z) mm(in) 1,060/510/635 (41.7 /20.1 /25 ) 1,100/510/635 (43.3 /20.1 /25 ) Distance from Table Surface to SP mm(in) 150~785 (5.9 ~30.9 ) Distance from Column to SP. center mm(in) 615 (24.2 ) Rapid Traverse Rate (X/Y/Z) m/min(ipm) 36/36/30 (1,417/1,417/1,181) F400/500/650 ATC Slide Type - Roller Guide Number of Tools EA Tool Shank - BBT40 BT50 [BBT50] Max. Tool Dia. (W.T / W.O) mm(in) Ø80/Ø125 (Ø3.1 /Ø4.9 ) Ø110/Ø200 (Ø4.3 /Ø7.9 ) Max. Tool Length mm(in) 300 (11.8 ) 350 (13.8 ) Max. Tool Weight kg(lb) 8 (17.6) 15 (33.1) Tool Selection Method - Random Tool Change Time T-T sec C-C sec tank Capacity Coolant Tank l(gal) 350 (92.5) Lubricating Tank l(gal) 2 (0.5) Hydraulic Tank l(gal) 15 (4) Air Consumption (0.5MPa) l/min(gal) 110 (29.1) power Supply Electric Power Supply KVA 23 Thickness of Power Cable Sq Over 25 Voltage V/Hz 220/60 (200/50*) Floor Space (L W) mm(in) 2,910 2,690 ( ) 2,910 2,860 ( ) Machine Height mm(in) 2,815 (110.8 ) 3,021 (118.9 ) Weight kg(lb) 7,500 (16,976) 7,700 (16,976) NC Controller - HW F i Series HW F i Series [F 32i-B] [S 828D] *) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.
36 Specifications Specifications [ ] : Option ITEM F650PLUS F650/50 Table Size mm(in) 1, ( ) Maximum Load Capacity kg(lb) 1,300 (2,866) Table Table Change Time sec - Change Method - - Table Driving Method - - Spindle Taper - BIG PLUS #40 NT #50 Spindle RPM r/min 8,000 [10,000] 6,000 [6,000] Spindle Spindle Power Output (Max./Cont.) Spindle Torque (Max./Cont.) kw(hp) N m(lbf ft) 15/11 (20/14.7) [18.5/15 (24.8/20)] 286/143 (211/105.5) [117.7/95.3 (86.8/70.4)] Spindle Driving Method - Belt 15/11 (20/14.7) [27.8/18.5 (37.3/24.8)] 358/179 (264/132) [294/196 (216.8/144.6)] Travel (X/Y/Z) mm(in) 1,400/660/635 (55.1 /26 /25 ) Distance from Table Surface to SP mm(in) 150 ~ 785 (5.9 ~30.9 ) Feed Distance from Column to SP. center mm(in) 735 (28.9 ) Rapid Traverse Rate (X/Y/Z) m/min(ipm) 36/36/30 (1,417/1,417/1,181) Slide Type - Roller Guide Number of Tools EA Tool Shank - BBT40 BT50 [BBT50] Max. Tool Dia. (W.T / W.O) mm(in) Ø80/Ø125 (Ø3.1 /Ø4.9 ) Ø110/Ø200 (Ø4.3 /Ø7.9 ) ATC Max. Tool Length mm(in) 300 (11.8 ) 350 (13.8 ) Max. Tool Weight kg(lb) 8 (17.6) 15 (33.1) Tool Selection Method - Random Tool Change Time T-T sec C-C sec tank Capacity Coolant Tank l(gal) 350 (92.5) Lubricating Tank l(gal) 2 (0.5) Hydraulic Tank l(gal) - 15 (4) Air Consumption (0.5MPa) l/min(gal) 125 (33.0) 110 (29.1) power Supply Electric Power Supply KVA 24 Thickness of Power Cable Sq Over 25 Voltage V/Hz 220/60 (200/50*) Floor Space (L W) mm(in) 3,500 2,560 ( ) Machine Height mm(in) 2,810 (110.6 ) 2,871 (113 ) Weight kg(lb) 9,500 (20,944) NC Controller - HW F i Series HW F i Series [F 32i-B] [S 828D] *) Using 50Hz voltage instead of 60Hz may lower the output of motors. (excluding servo motors and inverter motors) Specifications are subject to change without notice for improvement.
37 Controller SIEMENS 828D (F400 F500/50 F650/50) Control Function Max. configuration of axis 5 axis Max. configuration of axis and spindle 6 axis (axis + spindle) Least Command/input mm / inch Feed Function Feedrate Override 0-120% Rapid Traverse Override F0, 5, 25/50, 100% Acceleration with jerk limitation Programmable acceleration Follow-up mode Measuring system 1 and 2, selectable Separate path feed for corners and chamfers Travel to fixed stop Spindle Functions Spindle Override 50% - 120% Spindle Orientation Spindle Speed Limitation Rigid Tapping Interpolations Linear interpolation axis Max 4 axis Circle via center point and end point Circle via interpolation point Helical interpolation Universal interpolator NURBS (non-uniform rational B splines) Advanced Surface High Speed, High Rigidity Function Compressor for 3-axis machining Tool Function Tool Radius Comp. Zero Offset (G54, G55, G56, G57,G58, G59) 100 EA Programmable Zero Offset 3D Tool Radius Compensation Tool management Display CRT / MDI 10.4 Color LCD Screen saver Manual Operation Manual Handle/Jog Feed Reposition Reference Approach Ref 1, 2 Approach Spindle Control Start, Stop, Rev, Jog, Ort. Auto Operation Single Block Feed Hold Optional Block Skip Machine Lock Dry Run Simulation 2D Diagnosis Function Alarm display Spindle Load Meter/RPM Meter (monitor) PLC status/lad display Programming Function Part Program Storage Length 5MB Program Name 23 digits Subroutine Call Protection Level Absolute/incremental Command G90 - G91 Scaling, ROT Inch / Metric Conversion Conversational Cycle Program Block Search Variable Program (Macro) Read / Write System Variable BackGround Editing Miscellaneous Functions M - Code Lable Skip Program Stop / End M00, M01, M02, M30 Lookahead, Jerk Limitation Feed 150 Block & Forward Control SIEMENS Program exe. Maximum number of tools/cuttings 256/512 Number of levels for skip blocks 1 Protection Function Emergency Stop Over Travel Soft Limit Contour Monitoring Program Protection Automation Support Fun. Actual Speed Display(Monitor) Tool Life Management (Time, Parts) Work Count Function (Internal) Language Function (6EA) Chinese Traditional, Czech, Danish, Two Language switchable Dutch, Finnish, Hungarian, Japanese, Korean, Polish, Russian, Swedish, Portuguese, Turkish Data Transfer RS 232C I/F / Ethernet Ethernet USB Memory Stick & CF Card Option DRF offset Load and save of MDI Teach-in Number of levels for skip blocks 8 Simulation in 3D display Shop Turn Conversational Program TRACYL TRANSMIT MACHINE TOOL F400/500/ Figures in inch are converted from metric values. The SIEMENS controller specifications are subject to change based on the policy of company CNC supplying.
38 Controller FANUC i Series Controlled axis / Display / Accuracy Compensation Controlled axis 3 axis (X, Y, Z) Simultaneous controllable axis 3 axis (G00 & G01 : 3 axis, G02 & G03 : 2 axis) Least input increment X, Y, Z축 : mm ( ) Least command increment X, Y, Z축 : mm ( ) Inch/Metric conversion G20 / G21 Interlock Each axis / All axis Machine lock All axis Emergency stop Stored stroke check 1 Over Trable Stored stroke check 2 Stored stroke check 3 Follow-up Servo off Backlash compensation +/- 0~9999 pulse (rapid traverse & cutting feed) Position switch Stored pitch error compensation LCD/MDI 8.4 color LCD Operation Automatic operation (memory) MDI operation DNC operation Need DNC Program Search function Sequence, Program Program restart Wrong operation prevention Buffer register Program check function Dry run, program check Single block Handle interrupt Feed functions Manual jog feed Rapid, Jog, handle Manual handle feed-rate x1, x10, x100 Feed command F code feedrate direct command Feedrate override 0~200% (10% Unit) Jog feed 0~5,000 mm/min (197 ipm) Rapid traverse override F1, F25%, F50%, F100% Override cancel Rapid traverse bell-shaped acceleration/ deceleration Auto corner override G62 Program input & Interpolation functions Label Skip Control in/out Nano Interpolation Positioning/Linear/Circular (G00/G01/G02/G03) Exact stop mode/exact stop G61 / G09 Dwell G04, 0~ sec Helical interpolation Threading/synchronous feed G33 Manual reference point return Reference point return G28 Reference point return check G27 2nd, 3rd, 4th Reference point return G30 Program stop/end M00, M01 / M02, M30 Tape code EIA RS-244/ISO 840 (Automatic recognition) Optional block skip 1 EA Max. programmable dimensions +/ (+/- 8 digits) Program number O4 /N8 Absolute/incremental command G90 / G91 Decimal point input Plane selection G17, G18, G19 Work coordinate system setting G52~G59 Work coordinate preset G50.3 Additional work coordinate system G54.1 P1 ~P48 (48 pairs) Manual absolute "On" fixed Programmable data input G10 Program input & Interpolation functions Sub program call 10 folds nested Custom macro Addition to custom macro common variables #100 ~ #199, #500 ~ #999 Cylinderical interpolation G02, G03 Canned cycle G73, G74, G76, G80 ~ G89 Optional chamfering/corner R Skip function G31 High speed Skip function Automatic coordinate system setting Coordinate system rotation G68, G69 Programmable mirror image G50.1, G51.1 Single direction positioning G60 External data input Tool offset, message, machine zero point shift Cylindrical interpolation AI advanced preview control G5.1 (20 Block look ahead) Polar coordinate command G15, G16 Sub / Spindle functions Miscellaneous function M3 digits Miscellaneous function lock Spindle speed command S5 digits, binary output Spindle speed override 50%~120% (10% unit) Spindle orientation Rigid tapping Tool functions / Tool compensation Tool function Max. T8 digits Cutter compensation C G40~G42 Tool length measurement Z Axis INPUT C Tool length compensation G43, G44, G49 Tool offset amount G45~G48 (+/- 6 digits) Tool offset pairs 400 pairs Tool life management Data input / Output & Editing functions Reader/Puncher interface RS232C Memory card input/output USB input/output Embeded Ethernet 100Mbps Part program storage length 1280m (512 Kbyte) Registered programs 400 ea Memory lock Back ground editing Extended part program editing Copy, move, change of NC program Setting, display, diagnosis Self-diagnosis function History display Alarm & operator message Help function Run hour/parts count display Actual cutting feedrate display Spindle/Servo setting screen Multi-language display Selection of 5 optional language Dynamic switching display language LCD Screen Save Screen saver Option Sub Axis Control 4, 5 Axis wo way pitch error compensation Manual Guide 0i 8.4 color LCD Manual Guide i 10.4 color LCD (Conversational Program) Dynamic graphic display Optional block skip add 9 ea (Application can be limited) AI contour control(aicc) 40 Block look ahead AI contour control(aicc) Ⅱ 200 Block look ahead Nano Smoothing Tool Management Function Protection of data at 8 levels Data server 1GB FASTethernet 100 Mbps (Option board is required) Part program storage length Expand 5120m (2 Mbyte) Figures in inch are converted from metric values. The FANUC controller specifications are subject to change based on the policy of company CNC supplying.
39 Controller FANUC 32i-A (F400) Axis control / Display unit Controlled axis 3 axis (X, Y, Z) 3 axis Simultaneous controllable axis (G00 & G01 : 3 axis, G02 & G03 : 2 axis) Least input increment X, Y, Z axis : 0.001mm ( ) Least command increment X, Y, Z axis : 0.001mm ( ) G20 / G21 Inch / Metric conversion G20 / G21 Interlock Each axis / All axis Machine lock All axis Emergency stop Stored stroke check 1 Mirror Image Follow-up Servo off +/- 0~9999 pulse Backlash compensation (rapid traverse & cutting feed) Position switch Pitch error compensation LCD/MDI 10.4 color LCD Operation Automatic operation (memory) MDI operation Research Function Sequence, Program Program restart Dry run Single Block Buffer register Memory Card DNC operation Feed functions Manual jog feed Rapid, Jog, handle Manual handle feed-rate x1, x10, x100 Feed command F code feedrate direct command Feedrate override 0~200% (10% Unit) Jog feed 0~5,000 mm/min (197 ipm) Rapid traverse override F0, F25%, F50%, F100% Override cancel Rapid traverse bell-shaped acce/deceleration Program input & Interpolation functions Label Skip Positioning/Linear/Circular Interpolation function (G00/G01/G02/G03) Exact stop mode/exact stop G61 / G09 Control in/out Dwell Helical interpolation G04, 0~ sec Threading/synchronous feed Manual reference point return Reference point return Reference point return check G28 2nd, Reference point return G27 Program stop/end G30 Tape code M00, M01 / M02, M30 Optional block skip EIA / ISO (Automatic recognition) Max. programmable dimensions 1 ea Program number +/ (+/- 8digit) Sequence number O4 / N8 digit Absolute/incremental command Decimal point input G90 / G91 Plane selection G17, G18, G19 Work coordinate preset G52~G59 Manual absolute On fixed Programmable data input G10 Sub program call 10 folds nested Custom macro Program input & Interpolation functions AI Contour Control(AICC) I Cylinderical interpolation Canned cycle Optional chamfering/corner R G73, G74, G76, G80 ~ G89 Skip function Automatic coordinate system setting G31 Coordinate system rotation Programmable mirror image Sub / Spindle functions Miscellaneous function M3 digit Miscellaneous function lock Spindle speed command S5 digits, binary output Spindle speed override 50% ~ 120% (10% Unit) Spindle orientation Rigid tapping Tool functions / Tool compensation Tool function Max. T8 digits Cutter compensation C G40~G42 Tool length compensation G43, G44, G49 Tool offset pairs 64 Pair Tool life management Data input / Output & Editing functions Reader/Puncher interface RS232C Memory card input/output Embeded Ethernet 100 Mbps Part program storage length 320 m (128 Kbyte) Registered programs 125 ea Memory lock Back ground editing Extended part program editing Copy, move, change of NC program Extenal message Setting, Display, Diagnosis Self-diagnosis function Alarm history display Alarm & Message Help function Run hour/parts count display Actual cutting feedrate display Graphic display Spindle/Servo setting screen Operation monitor screen Loadmeter Light Selection of 5 optional language LCD Screen Save Screen saver Auto Data Backup Manual Guide i Conversational Program Option Sub Axis Control Additional work coordinate system 48 Pair / 300 Pair Additional custom micro change #100~#199, #500~#999 Work coordinate Command Work coordinate Interpolation Cylinderical interpolation Single direction positioning G60 FAST ethernet 100 Mbps Data server 1GB AI Contour Control II(AICC II) Additional optional blockskip 9 ea (Application can be limited) Handle interupt Manual Handle Feed 3 unit Program storage length 640m (256Kbyte) ~ 5120m (2Mbyte) Dynamic graphic display Protection of data at 8 levels Tool monitoring function HWTM (Embeded FANUC Type) MACHINE TOOL F400/500/ Figures in inch are converted from metric values. The FANUC controller specifications are subject to change based on the policy of company CNC supplying.
40 Controller FANUC 32i-B Controlled axis / Display / Accuracy Compensation Control axes 3 axes (X, Y, Z) 4 axes (X, Y, Z, B) Simultaneously controlled axes 3 axes [Max. 4 axes] X, Y, Z axes : mm ( inch) Least setting Unit B axes : 1 deg [0.001] deg X, Y, Z axes : mm ( inch) Least input increment B axes : 1 deg [0.001] deg Inch / Metric conversion G20 / G21 High response vector control Interlock All axes / Each axis Machine lock All axes ± 0 ~ 9999 pulses Backlash compensation (Rapid traverse / Cutting feed) Position switch LCD / MDI 10.4 inch color LCD Feedback Absolute motor feedback Stored stroke check 1 Over travel Stored pitch error compensation Operation Automatic operation (Memory) MDI operation DNC operation Needed DNC software / CF card Program restart Wrong operation prevention Dry run, Program check Program check function Z axes Machine lock, Stroek check before move Single block Search function Program Number / Sequence Number Interpolation functions Nano interpolation Positioning G00 Linear interpolation G01 Cylinderical interpolation G02, G03 Exact stop mode Single : G09, Continuous : G61 Dwell G04, 0 ~ sec Skip G31 1st reference : G28 Reference position return 2nd reference : G27 Ref. position check : G30 Thread synchronous cutting G33 Helical interpolation Circular + Linear interpolation 2 axes(max.) Feed function / Acc. & Dec. control Rapid traverse Jog : 0~5,000mm/min (197 ipm) Manual feed Manual handle : x1, x10, x100 pulses Reference position return Cutting Feed command Direct input F code Feedrate override 0 ~ 200% (10% Unit) Rapid traverse override F0% (F1%), F25%, F50%, F100% Override cancel Feed per minute G94 Feed per revolution G95 40 Block Look-ahead block 200 Block (Mold) Program input Tape Code EIA / ISO Optional block skip 1 ea Absolute / Incremental program G90 / G91 Program stop / end M00, M01 / M02, M30 Maximum command unit ± 999, mm (± 99, inch) Plane selection X-Y : G17 / Z-X : G18 / Y-Z : G19 Workpiece coordinate system G52, G53, 6 pairs (G54 ~ G59) Manual absolute Fixed ON Programmable data input G10 Sub program call 10 folds nested Custom macro #100 ~ #149, #500 ~ #549 G code system A Programmable mirror image G51.1, G50.1 G code preventing buffering G4.1 Including Chamfering / Corner R Canned cycle G73, G74, G76, G80 ~ G89 Coordinate rotation G68, G69 [ ] : Option Needed technical consultation Auxiliary function / Spindle speed function Auxiliary function M & 4 digit Level-up M Code Multi / Bypass M code Spindle speed command S & 5 digit, Binary output Spindle override 0% ~ 150% (10% Unit) Spindle orientation M19 FSSB high speed rigid tapping Tool function / Tool compensation Tool function Max. T 8 digit Tool life management 256 pairs Tool offset pairs 64 pairs Tool nose radius compensation G40, G41, G42 Tool nose length compensation G43, G44, G49 Tool offset memory C Tool length, diameter, abrasion(length, diameter) Tool length measurement Z axes Input C Editing function Part program storage size 640m (256KB) No. of registerable programs 500 ea Program protect Background editing Extended part program editing Copy, move and change of NC program Memory card program edit Data input / output & Interface RS 232C serial port, CF card, USB memory I/O interface Embedded Ethernet interface Screen hard copy External message External key input External workpiece number search Automatic data backup Setting, display and diagnosis Self-diagnosis function History display Alarm & Operator message & Operation Run hour / Parts count display Maintenance information Actual cutting feedrate display Display of spindle speed / T code Graphic display Operating monitor screen Spindle / Servo load etc. Power consumption monitoring Spindle & Servo Spindle / Servo setting screen Multi language display Support 20 languages Display language switching Selection of 5 optional Languages LCD Screen Saver Screen saver Processing select Speed/ridigity setting Option Additional optional block skip 9 ea Fast ethernet Needed option board Data server Needed option board Protection of data at 8 levels Sub Spindle control Polar coordinate command G15, G16 Polar coordinate interpolation G12.1, G13.1 Cylinderical interpolation G07.1 One-way positioning G60 Stored stroke check 2, 3 Inverse-time feed G93 Scaling G50, G51 Manual guide i Conversational auto program Handle interrupt Manual handle feed 2/3 units #100~#199, #500~#999 Additional custom macro variables #100~#199, #500~#999, #98000~#98499 Rigid tap Return Tool management function Tool offset number Max. 400 pair Program storage capacity 512KB ~ 2MB Program registration number Max ea Additional work coordinate 48 pair (G54.1 P1 ~ P48) 200 block AICC Ⅱ 400 block Figures in inch are converted from metric values. The FANUC controller specifications are subject to change based on the policy of company CNC supplying.
41 Global Network Headquarter Changwon Technical Center / R&D Center / Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533) TEL : FAX : MACHINE TOOL OVERSEAS OFFICES Hyundai WIA Machine Tools America 265, Spring Lake Drive, Itasca, IL, TEL : FAX : Uiwang Technical Center / R&D Center 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082) TEL : Fax : Jiangsu Chengdu Branch Office Company No.6 Fenghuang Road, NO.508 Room, B Block, AFC Plaza, NO.88 Fenghuang Town, Zhangjjagang City, Jiaozi Road, High-tech Zone, Chengdu, Jiangsu province, China China TEL : TEL : FAX : FAX : F400/500/ Hyundai WIA Machine Tools Europe Kaiserleipromenade 5, Offenbach, Germany TEL : FAX : Hyundai WIA Machine Tools China Shanghai Branch Office 1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China TEL : FAX : Qingdao Branch Office Room 1207, Cai Fu Building, Haier Middle Road, Qingdao, China TEL : FAX : Raunheim Service Center Raunheim R&D Center Frankfurter. 63, Raunheim, Germany TEL : FAX : Beijing Branch Office Floor 14, Zhonghangji Plaza B, No.15 Ronghua South Road, BDA Dist., Daxing Dist., Beijing, China TEL : FAX : Wuhan Office 306-2, A Tower,Jiayu Gpmggian, No12 Chuangye Road, Economic Development Zone, Wuhan, Hubei, China TEL : FAX : Inida Branch Office #4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai , Tamilnadu, India TEL: Guangzhou Branch Office Room 311, Unit 1-3, Poly Tal Tu Wun, Hanxi Avenue, Panyu District, Guangzhou, China TEL : FAX : Chongqing Office Room 951, #3, Jinrongcheng T3, Jiangbei, Chongqing, China TEL :
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