HIM-G1/G2+ Vertical Machining Center for Graphite

Transcription

1 HIM-G1/G2+ Vertical Machining Center for Graphite

2 2 HWACHEON CATALOG

3 Vertical Machining Center for Graphite : HIM series 3 HIGH PEED & HIGH PRECIION MACHINING PROCE Medium/Large Graphite Machining Center HIM-G1/G2+ delivers high-speed, high-precision machining for dry cutting of graphite electrodes used in aluminum die casting process. It delivers quality machining by applying the highly dustproof and waterproof spindle and the optimum dust reduction system. This system blocks the dust scattering and entry of fine dust created during the machining process. HIM-G1/G2+ is easy to use due to its various add-on functions and enhanced user convenience.

4 4 HWACHEON CATALOG HIM-G1/G2+ Vertical Machining Center for Graphite Built-in Motor pindle HIM-G1 : 24,000rpm/11.2kW(td.), 15kW(Opt.) HIM-G2+ : 20,000rpm/21kW(td.) pindle cooling system : Coolant Bearing lubrication : Grease(HIM-G1/G2+) ATC Center fixed rotation ATC HIM-G1 : HK-E40[Max. tool dia. / length : ø16mm/200mm] HIM-G2+ : BT-40[Max. tool dia. / length : ø25mm/250mm] No. of tools : HIM-G1(16ea), HIM-G2+(16ea/Opt. 24ea) HIM-G1 HIM-G2+ Perfect Dust Collection ystem ealed roof design collects dust generated from dry processing and prevents contamination due to fine dust. The door design that makes it easy to clean and discharge slideway lubricant maximizes user convenience. High-Precision Feed ystem The feed axis-driven system is a direct-coupled servo motor with high-precision ball screws and 3-axis wide LM Guide. pindle power-torque diagram [IEMEN-828D] HIM-G1 (11.2kW/24,000rpm) HIM-G2+ (21kW/20,000rpm) 10.0kW 11.2kW 12.5Nm 10.0Nm 380V U(V) 380V 20kW 20kW Power(kW) 7.5kW 5.0kW 7.5Nm 7.5Nm 5.0Nm Torque(Nm) 32Nm 14kW 32Nm 2.5kW 2.5Nm 16Nm 7Nm pindle peed(rpm) pindle peed(rpm)

5 Vertical Machining Center for Graphite : HIM series 5 pindle with Built-in Motor A high-power motor is integrated into the spindle shaft without any parts that transfer power between the motor and spindle. It minimizes vibration, noise, and power loss during high-speed rotations, increasing machining efficiency. Also, the bearing grease lubrication system and synchronous temperature control minimize the influence of external temperature variation and improve smoothness. Dust-proof (Air curtain system) Air curtain system blocks the entry of fine dust into the feed system. (Air volume: 2 bar) Dust Collector The scatter prevention system against the source of graphite dust has been implemented. Air volume HIM-G1 : 5HP (60m/min, 250mmAq) HIM-G2+ : 10HP (120m/min, 500mmAq) Vacuum cleaner (user-friendly hand hood) [Opt.] Filter (td.) HIM-G1 : 16ea (Dia. : Ø160mm, Length : 400mm) HIM-G2+ : 24ea (Dia. : Ø145mm, Length : 500mm) Tool Length Compensator (Optional) Tool length and diameter are measured and compensated automatically during the operation, minimizing non-cutting time and allowing any operator to reproduce high-precision results regardless of their work proficiency. Also, it detects any faults in the tools and prevents accidents before they happen. Interactive Machining Programming iemens-828d system has been adopted as a standard to provide flexible programming input. It also provides convenient controls and efficient functionalities for high productivity.

6 6 HWACHEON CATALOG Product Configuration Each product can be configured to fit your application HIM-eries HIM-G1 HIM-G2+ HK-E40 BT-40 24,000rpm 20,000rpm IEMEN-828D () Machine pecifications ITEM HIM-G1 HIM-G2+ Travel X/Y/Z axis travel mm 750 / 600 / 350 1,200 / 800 / 500 Table top to spindle nose mm 100 ~ ~ 580 Table Table size(w x L) mm 750 x 600 1,300 x 800 Max. loading capacity kgf T-slot(size x space ea) mm 16H8 x 125-5EA 16H8 x 125-5EA pindle Max. spindle speed rpm 24,000 20,000 pindle power kw Feed rate Rapid traverse(x/y/z) m/min 25 / 25 / / 25 / 20 Feed rate(x/y/z) mm/min 1 ~ 10,000 1 ~ 10,000 ATC Tool type - HK-E40 BT-40 No. of tools ea (Opt.24) Max. tool diameter mm Ø16 Ø25 Max. tool size mm Max. tool weight kgf 2 3 Tool change time(t to T / C to C) sec. 15 / / 20 Motor ervo motor(x/y/z/q) kw 1.86 / 1.86 / 1.86 / / 3.14 / 3.14 / 1.48 Power source Electric power supply kva Compressed air kgf/cm2 5 ~ 7 5 ~ 7 Lay out Floor space (L x W) mm 4,650 x 4,500 4,730 x 4,700 Machine height (H) mm 2,283 3,000 Machine weight kgf 4,500 9,500 NC controller iemens-828d Accessories Air combination unit Dust collector system Full splash guard Halogen lamp Leveling bolt & block Operation manual & part list ignal lamp (3color) pindle cooling unit (water cooler) Tool kits & box tandard Accessories Optional Accessories Air dryer ATC : 24 (HIM-G2+) Memory (4GB) Touch probe (Metrol : T20-B14-32 / Renishaw : T-27R / Blum : Z-NANO) Transformer : 35kVA

7 Vertical Machining Center for Graphite : HIM series 7 Machine ize * Unit: mm HIM-G1 HIM-G2+ 4,500 4,650 Top View 1,000 4,730 Top View 1,010 2, ,200 1,140 2,200 4,700 4,700 3,000 2,115 1,135 1,400 2,245 1,255 4, ,600 2,900 2, ,100 Front View Right View Front View Right View NC pecifications [iemens-828dsl] Controlled axis ITEM PECIFICATION Linear interpolation axis 3 - Axis Least input increment 0.001mm, 0.001deg, inch Working area limit oftware traverse limit 1,2 Measuring system error compensation Backlash compensation Operation Number of channels 1 channels Number of mode-groups 1 mode-groups Inch/metric conversion G70, G71 Reference point approach G74 Dry run, single block Block search with/without calculation Repositioning on the contour (with operator command, program-controlled) REPO, REPOA Program execution from memory card UB, FLAH CARD Program execution from network drive Network manager Interpolation function Positioning / Linear interpolation / Circular interpolation / Dwell (per seconds) G00 / G01 / G02,G03 / G04 Cylindrical interpolation Look ahead, NURB Jerk limitation Approaching a fixed point G75 Compressor pline interpolation Feed function Rapid traverse override-with feed-rate override 0 ~ 120% 0 ~ 100% Feed-rate for positioning axis FA, FPR... Jog feed velocity 0 ~ 7,000mm/min Rapid velocity 25, 25, 20 Program input G-code system IEMEN G-CODE IO-dialect mode IO-A Absolute/Incremental dimension G90, G91 Working area limitation G25, G26 NC block compressor COMPCAD, COMPON Feed forward FFWON, FFWOF moothing G64, G641, G642 High speed setting HC(LV, TOL) Programmable rotation ROT, AROT Programmable scale factor CALE, ACALE Number of zero offset 100EA(G54..) ITEM - : Not available : tandard O : Option PECIFICATION Custom macro Manual measurement of zero offset ettable zero system ubroutine call 11 levels User parameter R-parameter(300) Milling cycle lot, Pocket, etc. Drilling cycle Cycle 81 ~ 83 Tapping cycle Cycle 840 (G33, G63) O Compare and logic operations Arithmetic and trigonometric functions pindle speed function pindle override % pindle rpm 0 ~ 20,000rpm Tool function / compensation Tool function M6 T-number No. of tool / cutting edges 256 / 512ea Tool nose radius compensation Tool length measurement Editing operation Part program storage size CNC User memory 5MB Text editor with editing functions : elect, copy, delete Dual editor Write protection for lines uppression of lines in the display creen saver Cyclical alarm display Timer & Counter function Graphic simulation Pocket calculator mode Easy program selection Multi-language display English, German, French, Italian, Chinese, Japanese, Korean Data input/output Interface devices UB, CF Card Memory card O Ethernet connection Others Machine step programming HOP MILL O Extended operation O hopmill HMI functions ervice planner Maintenance scheduler Easy extend Managing machine unit Display unit 10.4" color LCD

8 Hwacheon Global Network Hwacheon Headquarters Hwacheon UA Hwacheon Europe Hwacheon Asia Please contact us for product inquiries. The product design and specifications may change without prior notice. HEAD OFFICE HWACHEON MACHINERY CO., LTD 46, BANGBAE-RO, ECHO-GU, EOUL, , KOREA TEL: FAX: UA HWACHEON MACHINERY AMERICA, INC. 555, BOND TREET, LINCOLNHIRE, ILLINOI, 60069, UA TEL: FAX: GERMANY HWACHEON MACHINERY EUROPE GMBH JOEF-BAUMANN-TR, 25, BOCHUM, GERMANY TEL: FAX: INGAPORE HWACHEON AIA PACIFIC PTE. LTD. 21 BUKIT BATOK CRECENT #08-79, WCEGA TOWER, INGAPORE TEL: FAX: