Delivering Infrastructure with Certainty: DfMA Case Studies 11/07/2018
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1 Delivering Infrastructure with Certainty: DfMA Case Studies 11/07/2018
2 Delivering Infrastructure with Certainty Where we work 2
3 Delivering Infrastructure with Certainty Laing O Rourke Approach to Delivery 3
4 Delivering Infrastructure with Certainty Laing O Rourke Digital Engineering 4
5 Delivering Infrastructure with Certainty Laing O Rourke DfMA and Offsite Manufacture 5
6 Delivering Infrastructure with Certainty Laing O Rourke Direct Delivery 6
7 Delivering Infrastructure with Certainty Laing O Rourke Unique Business Offering 7
8 Delivering Infrastructure with Certainty Laing O Rourke: DfMA Programme benefits Traditional Construction Process Concept Feasibility Funding Design & Engineering Site Preparation Construction Fit-out & Finishing Testing & Commissioning Completion DfMA Construction Process Concept Feasibility Funding Design and Engineering Site Preparation Manufacture Assembly TIME SAVED Fit-out and Finishing Testing and Commissioning Completion 8
9 Incremental Innovation: DfMA Shell Abutments DfMA Programme benefits Traditional Construction Process Concept Feasibility Funding Design & Engineering Site Preparation Construction Fit-out & Finishing Testing & Commissioning Completion DfMA Construction Process Concept Feasibility Funding Design and Engineering Site Preparation Manufacture Assembly TIME SAVED Fit-out and Finishing Testing and Commissioning Completion 9
10 Incremental Innovation: DfMA Shell Abutments Certainty Site Preparation Manufacture 10
11 Crossrail Liverpool Street DfMA platforms for an underground station 11
12 Crossrail DfMA Platforms for an underground station Liverpool Street vs Tottenham Court Road Liverpool Street Station Design for Manufacture and Assembly Tottenham Court Road Station Traditional Insitu 12
13 Crossrail DfMA Platforms for an underground station Tottenham Court Road : In-situ construction 13
14 Crossrail DfMA Platforms for an underground station Liverpool Street Station Video Precast Installation at Liverpool Street 2min duration 14
15 Crossrail DfMA Platforms for an underground station Liverpool Street vs Tottenham Court Road Precast elements shipped to site as just-in-time deliveries 190 reduced articulated lorry movements in central London Elements were installed as they were delivered which enabled logistics on a central London project with stringent space limitations 15
16 Crossrail DfMA Platforms for an underground station Liverpool Street vs Tottenham Court Road 0 safety accidents s 2973 Man hours 3 safety Man hours accidents 0 outstanding Snags 12 outstanding Snags 617mm of platform per hour 152mm of platform per hour Liverpool Street Station Tottenham Court Road DfMA installation team = 7 Insitu installation team = 57 16
17 Crossrail DfMA Platforms for an underground station Liverpool Street Station Video Comparison video 1min duration 17
18 Crossrail Liverpool Street Innovation and Technology 18
19 C502 Liverpool Street Innovation & Technology Wi-Fi used for both radio & table PC communication systems Communication Visual interpretation Data Gathering 3D printing 3D models made for team briefings Wi-Fi Communication 19
20 C502 Liverpool Street Innovation & Technology Communication Visual interpretation Data Gathering UAV Technology Dilapidation survey prior to hand over Progress reporting, High level visual inspection and inaccessible 20
21 C502 Liverpool Street Innovation & Technology Communication Visual interpretation Data Gathering Augmented reality Smart Helmet Check Mode 3D Model Mode AR Model Mode 21
22 C502 Liverpool Street Innovation & Technology Communication working with Topcon and Soluis to use the Falcon 8 Drone to capture photogrammetry and Terrestrial LiDAR scans within the tunnels Visual interpretation Data Gathering UAV Technology 22
23 C502 Liverpool Street Innovation & Technology Communication Visual interpretation Data Gathering UtterBerry, an intelligent wireless sensor system using the world s smallest wireless sensors These wireless sensors self-calibrate to form a mesh network and relay data between each other, working as a family of sensors in any particular area. They do not require line of sight between each other 23
24 C502 Liverpool Street Innovation & Technology Communication Visual interpretation Data Gathering 360 camera - Reduction in the time spent for inspection HD archived film footage record of construction progress which can be revisited as required to clarify details. Increase clarity of detail between onsite and offsite personnel Novel and immersive way of presenting information to operatives Safety training matrix - NFC tags placed on hardhats would allow quick access to information about workers safety accreditations indicating what the operative has been trained to use (Plant and equipment) and expiry dates Directional noise cancelling speakers predominantly for dulling environmental noise 24
25 Crossrail DfMA Platforms for an underground station Liverpool Street Station Video Innovation video / helmet and drones 1min duration 25
26 Crossrail Passenger Tunnels GRC Tunnel Lining 26
27 Crossrail Passenger Tunnels 27
28 Crossrail Passenger Tunnels 28
29 Crossrail GRC Tunnel Lining Support Frame 29
30 Crossrail GRC Tunnel Lining GRC Panels 5200 Acoustic panels 4700 Plain panels 1700 Base panels 1700 Double curved 30
31 Crossrail GRC Tunnel Lining Additive Manufacturing 31
32 Crossrail GRC Tunnel Lining Additive Manufacturing 32
33 Crossrail DfMA Platforms for an underground station Liverpool Street Station Video 3d printing 30sec duration 33
34 Crossrail GRC Tunnel Lining Manufacture Support Frame 34
35 Crossrail GRC Tunnel Lining Manufacture GRC Panels 35
36 Crossrail GRC Tunnel Lining Installation 36
37 Crossrail GRC Tunnel Lining Site Assembly 37
38 Crossrail Liverpool St Station MEP Mega Risers 38
39 Crossrail Liverpool St. MEP Mega Risers Manufacture 39
40 Crossrail Liverpool St. MEP Mega Risers Transport 40
41 Crossrail Liverpool St. MEP Mega Risers Pitching & Lifting 41
42 Crossrail DfMA Platforms for an underground station Liverpool Street Station Video Magariser 1min duration installation 42
43 Crossrail Liverpool St. MEP Mega Risers Lifting 43
44 Crossrail Liverpool St. MEP Mega Risers Lifting 44
45 Crossrail Liverpool St. MEP Mega Risers Assembly 45
46 Crossrail Liverpool St. MEP Mega Risers Digital to Reality 46
47 Crossrail Liverpool St. MEP Mega Risers The key to success Design Coordination Communication 3D Digital Modelling Logistical Planning Detailed lifting plans and installation guides Pride 47
48 Crossrail Custom House DfMA Station Structures and Component Tracking 48
49 Crossrail Custom House DfMA Station Structures 49
50 Crossrail Custom House Constraints Victoria Dock Road Buried services Overhead power lines DLR 50
51 Crossrail Custom House Lifting Solution C.H.L.O.E Custom House Lifting Operation Equipment 35Ton SWL 51
52 Crossrail DfMA Platforms for an underground station Liverpool Street Station Video Custom House 1min duration installation 52
53 Crossrail Custom House DfMA Components 53
54 Crossrail Custom House Coffer Slabs 54
55 Crossrail Custom House Victoria Dock Road Wall Design for impact 55
56 Crossrail Custom House Stair Stringers 56
57 Crossrail Custom House Component Tracking 57
58 Crossrail Custom House 1 Year and 1 Day 58
59 Delivering Infrastructure with Certainty Thank you All material contained in this presentation are copyright of Laing O Rourke. 59
60 Liverpool street Site Visit 60
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