Indirect Outside Air-cooling Unit
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- Ralph Parker
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1 Indirect Air-cooling Unit G1--21b
2 is an air-cooling system that cools in introduce outside air directly into indoor areas. By taking advantage of outside air energy all throughout the year, F-COOL O operations compared with the use of general air conditioners. Possible carbon dioxide reductions and energy savings throughout the year Coefficient of performance (COP* 1 ) =1 (annual average in Tokyo) Possible reduction in electricity charges is about 123 million UD per year Possible reduction in carbon dioxide is about 36 tons per year About 6% savings in energy compared with general air conditioners* 2 Cooling capacity: 4 k, upply air (A) temperature: 26 C, upply air (A) flow rate: 8 m 3 /h, : Monthly mean temperature of Tokyo. Carbon dioxide basic unit* 3 :. kg CO2/kh otes: *1: Coefficient of Performance = Cooling capacity (k) / Power consumption of air conditioner (k). The larger the COP, is the better the efficiency. *2: Assuming that COP = 3. for a general air conditioner. *3: Alternative values of the actual emission coefficients for each electric utility company in FY2 as announced by the Ministry of the nvironment, Goverment of Japan. Indirect outdoor air cooling operates without introducing outside air directly so there is no need for concern about the indoor areas being contaminated from the outside such as by dust (PM 2.), Ox, or Ox. Internal tructure Diagram The indirect outside that drives the sensible heat exchanger and the refrigeration that is driven by the compressor are integrated in the unit. (Integrated type 4 k) vaporator ensible heat exchanger xhaust air (A) Condenser xhaust air (A) air (RA) upply air (A) air (RA) Inside air fan Inside air air air fan xpansion valve upply air (A) ensible heat exchanger (Circulated refrigerant: R41A) (Circulated refrigerant: brine) 1
3 directly without needing to makes possible significantly greater energy-saving pecification Item Integrated type 4 k eparate type 4 k eparate type 6 k Unit Indoor unit Outdoor unit Indoor unit Outdoor unit Model FCA 4 A FCA I 4A FCA O 4A FCA I 6A FCA O 6A Rated cooling capacity k upply air Volume setting m 3 /h Rating 8 (variable from 2 to 12) Rating 8 (variable from 2 to 12) Rating 12 (variable from 2 to 168) Temperature setting Rating 26 (18 to 3) Rating 26 (18 to 3) Rating 26 (18 to 3) Temperature precision ±2 (At stable operation, in accordance with JI Z 842-1) ±2 (At stable operation, in accordance with JI Z 842-1) ±2 (At stable operation, in accordance with JI Z 842-1) Coefficient of performance Annual average COP 1 (Tokyo) Annual average COP (Tokyo) Annual average COP (Tokyo) Cooling method air cooling (brine circulation) + cooling (R41A refrigerant circulation) air cooling (brine circulation) + cooling (R41A refrigerant circulation) air cooling (brine circulation) + cooling (R41A refrigerant circulation) xternal dimensions D mm mm (1)* 1 (16)* H mm Product mass kg Power supply 3-phase, 3w 2 or 4 V /6 Hz 3-phase, 3w 2 or 4 V /6 Hz 3-phase, 3w 4 V /6 Hz Installation example *: ( ) is installed on the side of a control panel. Method of Operation (HMI) Operation start and stop are performed using the included Programmable Operation Display (POD). upply air (A) temperature and flow rate can be set. Operation and alarm history logs can be viewed. Indoor unit Outdoor unit Indoor unit Outdoor unit xhaust air xhaust air Hot area air (RA) (A) Hot area air (RA) (A) Hot area air (RA) air air (OA) (OA) Cold area Cold area Cold area upply air(a) upply air (A) F-COOL O F-COOL O (Indoor unit) (Outdoor unit) upply air (A) xhaust air (A) air (OA) F-COOL O F-COOL O (Indoor unit) (Outdoor unit) Operation display POD (HMI) display Operation and alarm history display 2
4 is a hybrid cooling only air conditioner system that operates using indirect outside air cooling and refrigeration cooling. In response to changes in outside air temperature, the most energy-saving of operation is automatically selected. COP Characteristics Automatic witching of Cooling Mode hile it is certainly possible in the cool climate of apporo, a high COP can also be demonstrated in Tokyo, Kuala Lumpur and ew York. (Integrated type 4 k) xhaust air (A) xhaust air (A) xhaust air (A) upply air(a) upply air(a) 2 upply air(a) cooling Depending air + cooling (hybrid operation) air cooling air cooling 1 cooling (32) 1 () air + cooling (hybrid operation) cooling 2 (68) 3 [ C] air temperature ( ) 4 (122) air cooling ote: 3 2 January May eptember 4 4 February June October air cooling March July ovember 4 4 April August December air cooling ew York 1.14 Thailand:Bangkok 1.22 India:Mumbai 1.21 cooling ew York cooling ote: Performance varies depending on the A and RA temperature conditions. 12 Tokyo 1.1 Operation in each location when operating at cooling capacity of 4 k, supply air (A) temperature of 26 C, and return air (RA) temperature of 4 C. The lower the outside temperature is, the more energy savings are possible using the indirect outside air cooling. 1 Moscow 1. Operation Mode in Various Locations Low air temperature High Tokyo Jan Feb Mar Apr May Jun Jul Aug ep Oct ov Dec ppu of major cities around the world is shown below.(181 to 21) (ource: Japan Meteorological Agency website. ) Automatic control in response to changes in outside air temperature cooling 1 The cooling air cooling Kuala Lumpur (32) ppu (partial Power Useage ffectiveness)* Maintains the cooling capacity regardless of the outside air temperature! Rated capacity 1 () on the outside air temperature, the unit automatically switches to one of three cooling s. Average temperature in Kuala Lumpur Average temperature in Tokyo Average temperature in ew York Kuala Lumpur COP (annual average 6.2) Tokyo COP (annual average 1.2) ew York COP (annual average.6) 2 (68) 1 Relationship Between Air Temperature and Cooling Mode upply air temp. : 26 C air temp. : 4 C Air flow rate: 8 m3/h Cooling capacity: 4 k Other common conditions: upply air temp. : 26 C Cooling capacity: 4 k 2 air + cooling (hybrid operation) air cooling T = 14 K, supply air: 8 m3/h T = 12 K, supply air: 1 m3/h T = 1 K, supply air: 12 m3/h Average monthly temperature [ C ] / COP [ ] [ F ] / COP [ ] on the outside air temperature, the unit automatically switches to one of three cooling s. COP [ ] Depending 3 3 Malaysia:Kuala Lumpur (-4) -1 () (23) (32) (41) () () (68) (77) () [ C] [ F] 6 3 CPD/JMA * ote: That in this catalog, rather than the power consumption of the data center as a whole(pu), the power consumption of only the air conditioner is determined and displayed as the partial pue (ppu). 4
5 is a hybrid cooling only air conditioner system that operates using indirect outside air cooling and refrigeration cooling. In response to changes in outside air temperature, the most energy-saving of operation is automatically selected. COP Characteristics Automatic witching of Cooling Mode hile it is certainly possible in the cool climate of apporo, a high COP can also be demonstrated in Tokyo, Kuala Lumpur and ew York. (Integrated type 4 k) xhaust air (A) xhaust air (A) xhaust air (A) upply air(a) upply air(a) 2 upply air(a) cooling Depending air + cooling (hybrid operation) air cooling air cooling 1 cooling (32) 1 () air + cooling (hybrid operation) cooling 2 (68) 3 [ C] air temperature ( ) 4 (122) air cooling ote: 3 2 January May eptember 4 4 February June October air cooling March July ovember 4 4 April August December air cooling ew York 1.14 Thailand:Bangkok 1.22 India:Mumbai 1.21 cooling ew York cooling ote: Performance varies depending on the A and RA temperature conditions. 12 Tokyo 1.1 Operation in each location when operating at cooling capacity of 4 k, supply air (A) temperature of 26 C, and return air (RA) temperature of 4 C. The lower the outside temperature is, the more energy savings are possible using the indirect outside air cooling. 1 Moscow 1. Operation Mode in Various Locations Low air temperature High Tokyo Jan Feb Mar Apr May Jun Jul Aug ep Oct ov Dec ppu of major cities around the world is shown below.(181 to 21) (ource: Japan Meteorological Agency website. ) Automatic control in response to changes in outside air temperature cooling 1 The cooling air cooling Kuala Lumpur (32) ppu (partial Power Useage ffectiveness)* Maintains the cooling capacity regardless of the outside air temperature! Rated capacity 1 () on the outside air temperature, the unit automatically switches to one of three cooling s. Average temperature in Kuala Lumpur Average temperature in Tokyo Average temperature in ew York Kuala Lumpur COP (annual average 6.2) Tokyo COP (annual average 1.2) ew York COP (annual average.6) 2 (68) 1 Relationship Between Air Temperature and Cooling Mode upply air temp. : 26 C air temp. : 4 C Air flow rate: 8 m3/h Cooling capacity: 4 k Other common conditions: upply air temp. : 26 C Cooling capacity: 4 k 2 air + cooling (hybrid operation) air cooling T = 14 K, supply air: 8 m3/h T = 12 K, supply air: 1 m3/h T = 1 K, supply air: 12 m3/h Average monthly temperature [ C ] / COP [ ] [ F ] / COP [ ] on the outside air temperature, the unit automatically switches to one of three cooling s. COP [ ] Depending 3 3 Malaysia:Kuala Lumpur (-4) -1 () (23) (32) (41) () () (68) (77) () [ C] [ F] 6 3 CPD/JMA * ote: That in this catalog, rather than the power consumption of the data center as a whole(pu), the power consumption of only the air conditioner is determined and displayed as the partial pue (ppu). 4
6 ith the, the heat source equipment air-conditioning systems is no longer required. ven when compared to outside air direct air-conditioning systems the F COOL Comparison with an Air-Conditioning ystem Using Air The process of mixing outside air and exhaust air that is required by a direct outside air air-conditioning system is not required, and the control of humidity is easy (because there are no abrupt changes in humidity). In addition, since the mixing chamber used for the mixing process is also unnecessary, the duct layout can be simplified. ince the dust removal filters and the summer-winter switchover of operations that are required by outside air direct air-conditioning system are not required, energy-saving operations are possible all throughout the year. Direct Air ystem (Utilize outside air) air-cooling unit Direct outside air-cooling unit erver room erver room xhaust air xhaust air Refrigerator erver erver air air air filter (Dust, salt damage) Humidifier (for indoor humidifier control) Refrigerator cooling unit Comparison of Air-Conditioning ystems Among the air-conditioning systems that use outside air, an outside air indirect air-conditioning system (F-COOL O) is the best. Centrifugal chiller + Air handling unit system Air-cooled packaged unit (PU) system air air-conditioning system (F-COOL O) Integrated type eparate type Indoor unit Outdoor unit COP Use of outside air energy Risk of water supply outage, water freezing Maintenance pace orkability Implementation in stages ymbol legend: = Best, = Good, = Fair, = ot good
7 needed for general O is a simple system that makes energy-saving operations possible. xamples of Applications In such fields that require air conditioned cooling with clean air throughout the entire year, from data centers to precision machining, and foods to pharmaceuticals, F COOL O is the perfect air conditioning system. Building-Type Data Center erver room xamples of installation for a building-type data center and the flow of air Integrated Type eparate Type Modular-Type Data Center Container-Type Data Center 6
8 Redundant Operation and Maintenance As an optional function, it is possible to start or stop the F-COOL O, and set the supply air (A) temperature and air flow rate by means of a higher-level building management system. (Option) In order to ensure the reliability required of data center facilities, we recommend operating with +1 redundancy (for a TIR 2* data center) or +1 or more redundancy (for a TIR 3 & 4* data center). +1 redundancy means, after the total necessary cooling capacity is divided by the rated cooling capacity of the type of air conditioner unit (for example, 4 k) to be used, where is the total number of units required, +1 adds an additional unit to the total number to be installed as a safety margin for redundancy. Please perform a daily inspection according to the instruction manual that comes with the delivered product. Also in addition to this normal day-to-day inspection, we recommend a contract for periodic maintenance and inspections. *: tandards for Data Center from AI/TIA-42-A-212. Demonstration quipment F COOL O is in continuous operation at Fuji lectric s data center demonstration laboratory located in our Kawasaki factory,in Japan and it is possible to visit this facility. Modular type data center erver racks is a registered trademark of Fuji lectric Co., Ltd. Gate City Ohsaki, ast Tower, -2, Osaki 1-chome, hinagawa-ku, Tokyo , Japan Phone : Internet address : Information in this catalog is subject to change without notice (F217b/I214)4P/FOL Printed in Japan
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