HV SUBSTATION PROJECT

Transcription

1 Network & Substations HV SUBSTATION PROJECT Speaker : SIMON BATTANI & NICOLAS CHIDIAC Company : MATELEC 1

2 CONFERENCE OUTLINE - ENGINEERING & CONTRACTING DIVISION HISTORY. - ACTIVITIES PROCESS: MANAGEMENT & PROCUREMENT. PRIMARY & SECONDARY ENGINEERING. CONSTRUCTION & ERECTION. TESTING & COMMISSIONING. - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA. 2

3 ENGINEERING & CONTRACTING DIVISION HISTORY 3

4 BRIEF HISTORY Et Established blih in 1987 for the realization of complex HV, MV and LV projects. The Division starts with 5 engineers in the Construction of the Congress Palace 60/20kV S/S in Syria and the Rehabilitation of Jamhour & Bsalim 150kV S/S in Lebanon. Kept growing up and making new challenge in working for new markets and different standards. d Nowadays, the division count more than 100 Engineers, works in more than 10 countries and have build around 60 Substations. 4

5 ACHIEVED PROJECTS Algeria : Construction of (13) 400, 220 & 60kV GIS & AIS S/S. Extension of (9) 220 & 60kV AIS S/S. Nigeria : Construction of (2) 330 & 132kV AIS S/S. Extension of (1) 330/132kV AIS S/S. Senegal : Construction of (1) 67.5MW Power Plant with 90/15kV AIS S/S. Egypt : Construction of (1) () 66/11kV GIS S/S. KSA : Construction of (1) 34.5/13.8kV Indoor S/S. Lebanon : Construction & Extension of more than (15) 220 & 66kV GIS & AIS S/S. Rehabilitation of more than (60) 66/15-11kV AIS S/S. Syria : Construction of (10) 230 & 66kV GIS & AIS S/S. Extension of (2) 220/66kV GIS S/S. 5

6 Beirut Central District 220/66/20kV GIS S/S: (4) 220kV U/G Cable, (3) TR 220/20kV 80MVA. (4) 66kV U/G Cable, (2) TR 66/20kV 40MVA. (5) 20kV Incoming, (62) 20kV O/G, (5) 20kV Coupler. Client : Solidere Consultant : Dar El Handasah LEBANON MAIN PROJECT 6

7 ARAMOUN 220/150/20kV GIS S/S: (8) 220kV O/G Feeder, (2) TR 220/20kV 70MVA. (2) 150kV O/G Feeder, (1) TR 220/150kV 100MVA. (2) 20kV Incoming, (22) 20kV O/G, (1) 20kV Coupler. Client : EDL Consultant : EDF LEBANON MAIN PROJECT 7

8 GANMO 330/132/33kV AIS Breaker and a Half S/S: (4) 330kV Line, (2) Auto TR 330/132kV 150MVA. (2) 132kV Line, (2) TR 132/330kV 60MVA. (2) 33kV Incoming, (6) 33kV O/G. Client : Niger Delta Power Holding Consultant : STUCKY NIGERIA MAIN PROJECT 8

9 BANIAS 230/66kV GIS S/S: SYRIA MAIN PROJECT (9) 230kV Line, (6) 230kV Inc. Generator, (3) TR 230/66kV 125MVA. (8) 66kV Line, (3) 66kV Incoming, (1) 66kV Inc. Gaz Turbine, (3) 66kV Starting ti Transformer, (3) TR 66/20kV 30MVA. Client : PEEGT 9

10 MEKKERA 60/10kV GIS S/S: (5) 60kV U/G Cable, (3) TR 60/10kV 30MVA. (4) 10kV Incoming, (24) 10kV O/G, (2) 10kV Coupler. Client : SONELGAZ ALGERIA MAIN PROJECT 10

11 ACTIVITIES PROCESS MANAGEMENT & PROCUREMENT - ENGINEERING & CONTRACTING DIVISION HISTORY. - ACTIVITIES PROCESS - MANAGEMENT & PROCUREMENT. - PRIMARY & SECONDARY ENGINEERING. - CONSTRUCTION & ERECTION. - TESTING & COMMISSIONING. - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA. 11

12 Very Important Work to Accomplish The Essential Goal : Respect The Deadlines of all the Project Activities. All these Activities (Design, Approval, Procurements, Construction, Erection, Testing & Commissioning, etc) are Mentioned in Primavera Tables with the Starting & Finishing Days to Facilitate their Follow Up. PLANNING 12

13 BUDGET A Critical Activity to Respect The Budget of Each Order And To Stay Within the Overall Project Budget. All the Purchase Order are Done in ERP Software which Automatically Compare the Sum of Each Order to the Correspondent Item Budget in the Main Contract. 13

14 Once the Equipments are Defined & Approved, Procurements Responsible Put the Order Using ERP Software. PROCUREMENTS Telecom Prot. HV Relay Equipments & Microscada - ABB Switzerland ABB Finland (8 (6 (9 pages). g g ) ) They Check the Budget and Follow up the Suppliers to Respect the Deadline, Send the Filled Routine Test and to Prepare the Factory Acceptance Test in Manufacturer House. 14

15 ACTIVITIES PROCESS PRIMARY & SECONDARY ENGINEERING - ENGINEERING & CONTRACTING DIVISION HISTORY. - ACTIVITIES PROCESS - MANAGEMENT & PROCUREMENT. - PRIMARY & SECONDARY ENGINEERING. - CONSTRUCTION & ERECTION. - TESTING & COMMISSIONING. - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA. 15

16 PRIMARY & SECONDARY ENGINEERING The Engineers of Matelec are Skilled & Experienced in Executing all the Necessary Activities to Design in House: Different Types of New GIS & AIS Substations (Single BB, Double BB, UI type BB, Breaker and a Half, ). Extensions of Existing S/S Choosing Feasible & Optimized Solution to have Minimum Cut-Out Period with Respect to the Existing Status. Engineers Mains Scope of Works: Primary & Secondary Engineering (SLD, General Layout & Sections, Scada Architecture, Functional DWG, Grounding System, Design Criteria, Calculation Note, Auxiliary Services, Civil Guide, Gantries & Metallic Structure, etc), Definition & Checking the Supplier Primary & Secondary Engineering (HV, MV & LV Equipments). Coordination with the Client & the Responsible of the other Activities (Management, Procurement, Construction & Erection, Testing & Commissioning). All the Engineering Activities are Done According to the International Standards, Client Requirements and to the Following ISO Design Chart. 16

17 Project Planning Create Design Requirement Sales PRIMARY & SECONDARY ENGINEERING DESIGN CHART Design Requirement Review Purchasing NO Make Design In house? YES Detail Design Detail Design - Internal Review Conceptual Design Conceptual Design -Internal Review Customer Approval Required YES Get Customer Approval Customer Approval Required YES Get Customer Approval NO Design Release Purchasing No Plan Design Verification & Validation Project Realization 17

18 PRIMARY & SECONDARY ENGINEERING Client requirements stated t in the contractual t references Required Standards (IEC or ANSI, ) Climatic and environmental Condition System characteristics Particular of System Insulation level Creepage distances Clearances in Air BASIC DESIGN CRITERIA 18

19 The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. HV SUBSTATION PROJECT PRIMARY & SECONDARY ENGINEERING 19

20 PRIMARY & SECONDARY ENGINEERING GENERAL LAYOUT DRAWING 220kV LEVEL DOUBLE BUSBAR TYPE 220kV LEVEL SECTION DOUBLE BUSBAR TYPE 66kV LEVEL SECTION UI BUSBAR TYPE 66kV LEVEL UI BUSBAR TYPE 20

21 PRIMARY & SECONDARY ENGINEERING 21

22 Wind Load PRIMARY & SECONDARY ENGINEERING Loads Distribution Nodes Displacement Perspective View Stress Analysis in Bar Stress Diagram 22

23 The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, The image and cannot then be open displayed. the file Your again. computer If the red may x still not appears, have enough you may memory have to delete open The the image, cannot and or then be image displayed. insert may it again. have Your been computer corrupted. may not Restart have your enough computer, memory and to then open open the image, the file or again. the image If the may red x have still appears, been corrupted. you may Restart have to your delete computer, the image and and then then open insert the it file again. If the red x still appears, you may have to delete the image and then insert it again. The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. HV SUBSTATION PROJECT PRIMARY & SECONDARY ENGINEERING 23

24 SOFTWARE TOOLS USED IN ENGINEERING 24

25 ACTIVITIES PROCESS CONSTRUCTION & ERECTION - ENGINEERING & CONTRACTING DIVISION HISTORY. - ACTIVITIES PROCESS - MANAGEMENT & PROCUREMENT. - PRIMARY & SECONDARY ENGINEERING. - CONSTRUCTION & ERECTION. - TESTING & COMMISSIONING. - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA. 25

26 CONSTRUCTION & ERECTION For our turnkey projects, our qualified subcontractors partners are handling the construction and erection works under Matelec team supervision Matelec site manager and supervisors are daily present to follow up the site work progress and to assure the best quality of work. Matelec supervisors liaise with the client representatives by conducting regular meetings to discuss the work progress and solve arising gproblems Matelec specialists handle the site quality control as well as the safety rules and regulations. 26

27 CONSTRUCTION & ERECTION Full coordination between the engineering Department and the Site Upon drawings approval, a complete file including documents and drawings is prepared by the engineering department and sent to site for constructions and erection phase The engineering department is always ready to find a solution for unexpected technical inconvenience and arising site problems A regular progress report is prepared by the site supervision to follow up and update the site planning 27

28 ACTIVITIES PROCESS TESTING & COMMISSIONING - ENGINEERING & CONTRACTING DIVISION HISTORY. - ACTIVITIES PROCESS - MANAGEMENT & PROCUREMENT. - PRIMARY & SECONDARY ENGINEERING. - CONSTRUCTION & ERECTION. - TESTING & COMMISSIONING. - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA. 28

29 TESTING & COMMISSIONING For Every Substation, a Testing Engineer from Matelec is Dedicated to Manage the Testing & Commissioning Activities of the S/S. He Performs Several Tests (Functional Test, CT/VT Test, CB/DS/ES Test,..etc) & Prepares the Filled Site Test Documents for the Client. He is Supported by Matelec Specialists for the Testing of Certain Equipments (Protection Relays Setting, Scada System, Fault Recorder, Telecom,.etc) and in some case Supplier Specialist Perform the Testing & Commissioning of their Equipments for example GIS Equipments. All the Tests are Done According to Protocols Prepared in Matelec House with Respect to the Relevant International Standard, Manufacturer Recommendations & Client Requirement. They are Completely or Partially Witnessed by the Client. 29

30 The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. HV SUBSTATION PROJECT LIST & EXAMPLE OF PROTOCOLS TESTING & COMMISSIONING - HV, MV & LV Equipments Test (Power & Aux. Transformer, CB, DS, ES, CT, VT, SA, LT, Charger, Battery, Diesel Group, ). - Functional Test (Line, Transf, Coupler,..). - Panels Test (AC, DC, Common, Busbar Prot., Fault & Event Recorder, Telecom,...). -System Test (Scada, Transformer Monitoring on Line, Metering,..). - HV, MV & LV Cables Test. - Control, Prot. & Metering Relays Test. - Details Procedure for Testing & Commissioning in Case of S/S Extension. LIST OF SUBMITTED PROTOCOLS (More than 40) 30

31 TESTING EQUIPMENTS Multi Function System T 3000 for Current, Voltage & Power Transformers Tests. Circuit Breaker Analyzer and Micro Ohmmeter. Multi Tasking Equipment for Testing Protection ti Relays, Energy Meters & Transducers. CMC 256 (Omicron) (ISA-Italy) CBA 1000 (ISA-Italy) CPC 100 (Omicron) DRT-6 (ISA-Italy) Italy) 31

32 CASE STUDY CHEFFIA S/S 400/220/31.5kV - ENGINEERING & CONTRACTING DIVISION HISTORY. - ACTIVITIES PROCESS ALGERIA - MANAGEMENT & PROCUREMENT. - PRIMARY & SECONDARY ENGINEERING. - CONSTRUCTION & ERECTION. - TESTING & COMMISSIONING. - CASE STUDY FOR 400kV CHEFFIA S/S IN ALGERIA ALGERIA -

33 LOCATION & IMPORTANCE 400kV Network in Algeria 400kV Power Plant 400kV Substation 400kV Line 33

34 LOCATION & IMPORTANCE 400kV Network in Algeria 400kV Power Plant 400kV Substation 400kV Line 34

35 The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. HV SUBSTATION PROJECT 400kV SLD SUBSTATION COMPOSITION 1 Double Bus Bar 5000A, 40kA 3 Incoming 400kV 2 Line 400kV 1 International Line 400kV 3 AutoTransf 400/220/31.5kV-300MVA 300MVA 1 Coupler 400kV 35

36 220kV SLD SUBSTATION COMPOSITION 1 Double Bus Bar 4000A, 31.5kA 3 Incoming Auto TR 220kV 4 Line 220kV 1 Coupler 220kV 36

37 The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. HV SUBSTATION PROJECT 400 meters SUBSTATION GENERAL LAYOUT meters 400kV S/S 400kV ATR 400kV L.K. 220kV L.K. 220kV S/S Control Building 37

38 The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. HV SUBSTATION PROJECT 150 m. 400kV LAYOUT & SECTIONS 30 m. 21 m. ATR 400/220kV 21 m. Line 400kV L.K. ATR 400/220kV & 220kV SA SA, CT, ES, CB & ES of ATR Busbar 1 & 2 and BDS 1 & BDS 2 ES, CB, ES, CT, DS/ES, LT, CVT, & SA of Line 38

39 SCADA ARCHITECTURE Dot Matrix Printer Color Printer 2 Operators 1 Engineering PC Industrial PCs GPS for Network Synchronizing Fall Back Switch for Master Connection 2 Central Units Redundant Hot-Standby Configuration Ethernet Switches (61850) To 220kV Loop To 400kV Loop To 220kV Loop To 400kV Loop 39

40 The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. SCADA ARCHITECTURE From 400kV SCADA Loop 40

41 Case of 400kV Int. Line - Jendouba Control & Metering Relays (1 panel +S1): Bay Unit REC670 (ABB) SynchroSwitch L183 (ABB) 2 Meters Cl 0.2 A1800 (Elster) Protection Relays (2 panels +R1 & +R2): Panel +R1: Main 1 Distance Prot. REL670 (ABB) Main 2 Distance Prot. D60 (GE) Breaker Failure 7VK611 (Siemens) Autorecloser REC670 (ABB) Directional E/F 7SJ621(Siemens) Panel +R2: Directional Active Power F60 (GE) Frequency Relay F35 (GE) Decoupling Relay DRS-N1 (ICE) CTRL, PROT. & METERING SCHEME 41

42 Case of 400/220/31.5kV AutoTransfo Control & Metering Relays (1 panel +S1): Bay Unit REC670 (ABB) SynchroSwitch T183 (ABB) Protection Relays (2 panels +R1 & +R2): Panel +R1: Main 1 TR Differential RET670 (ABB) Main 2 TR Differential T60 (GE) Breaker Failure 7VK611 (Siemens) 400kV O/C Prot. REJ523 (ABB) Panel +R2: 220 & 31.5kV O/C Prot. REJ523 (ABB) Overload Prot. REX521 (ABB) E/F Prot. REJ521 (ABB) Lockout Relay HAS (GE) CTRL, PROT. & METERING SCHEME 42

43 CHEFFIA S/S PHOTOS 43

44 CHEFFIA S/S FINAL RECEPTION 44

45 WHY MATELEC 45

46 WHY MATELEC? Working with MATELEC for HV Substation Turnkey Projects, means choosing the following Advantages & Benefits: - Skilled & Experienced Teams in all the Activities. - Application of IEC, ANSI & ISO Standards. - Respect & Adoption of Client Standards d & Requests. - Willpower not to Exceed the Deadlines and to Accomplish a High Quality Projects. - An Effective & Quick After Sale Services. - Partnership with the Client. 46

47 THANK YOU 47

48 QUESTIONS SESSION 48