M40 M40-G M50 [ DE ] [ EN ] [ FR ] [ IT ] [ ES ] [ RU ] [ CN ] CLAMP ONCE - MACHINE COMPLETE

Transcription

1 M M-G M [ DE ] [ EN ] [ FR ] [ IT ] [ ES ] [ RU ] [ CN ] CLAMP ONCE - MACHINE COMPLETE

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3 [ 3 ] M M-G M The powerpack for maximun productivity With the M, M-G and M MILLTURN series, WFL Millturn Technologies is presenting a new generation of multifunctional turningboring-milling centers for one-hit machining of complex chuck and shaft parts up to 670 swing over bed. Beside superior output and torque values of the spindle drives, the imposing feed forces in all axes make for superb dynamics and maximum productivity. Supreme flexibility Turning, milling, drilling, hobbing, shaping, gun drilling as well as ID machining can be performed under any angle of the tool. The interpolation of up to 5 axes makes machining of any geometrical profile possible. For sixside machining the M-G is equipped with two powerfull turning spindles, and optionally with a 2x12 station disc turret, which can be equipped with driven tools and a hydraulic steady rest. The kw turning-boring-milling unit is offered in three speedtorque versions (0Nm/6000min -1, 5Nm/9000min -1, 1Nm/0min -1 ). The sturdy slant bed and the characteristic amply dimensioned linear guideways with their extra wide guide distance ensure perfect stability and optimum antivibration behavior. The incomparable amount of hardware and software options and the meticulously designed machine structure are the consequence of long years at the cutting edge technological advance.

4 [ 4 ] M M MILLTURN M MILLTURN M MILLTURN

5 [ 5 ] Features bar coolant pressure Integrated probe Pick-up magazine

6 [ 6 ] M-G MILLTURN M-G MILLTURN

7 [ 7 ] Features 4-axis turning Workpiece transfer Active B-axis turning

8 [ 8 ] The tool magazine - disc instead of chain magazine Tool change in 1,3 s The numerous types of machining require a large number of different tools. With (optional 0) tool stations within the exceedingly safe operating disc type tool magazine the M and M Millturn possesses sufficient reserve. But, it s not just quantity that counts, it s also dimensions. Even tools with 0 length and 0 diameter are no problem for the super swift tool robot with double gripper. In order to minimize shuttling distances and hence undesirable nonproductive times Look-ahead buffer during tool change, the change position can be prograed at will over the entire path of the Z-axis. And tool change is possible even while the Z-axis is in rapid traverse. In the case of tools having short cycle times, the optional look-ahead buffer brings about a sensible reduction of the chip-to-chip time. For optimum user-friendliness, tools are exchanged from/into to the magazine at the machine front also while machining is in course. For even greater ease and rapidity, an optional chip-based writing and reading system is provided. Tool change in 1.3s

9 [ 9 ] Tool Management Convenient software functions support the anticipating, multi-order tooling of the magazine and guarantee tool Prismatic tool system Pick-up magazine employment until their edge life is up.the operator is guided by simple and logical menu instructions. The tool offsets are independent of the machining angle and are automatically converted by the control for all edge directions and B-axis positions. For uncompromising inside machining Boring bar one-piece, low-vibration involving tools up to 00 in length, a second tool interface with particularly stable prism accoodation is available, apart from the system interface for HSK/Capto/KM fixtures. Tool transfer from the triple pick-up Solid drill for centric bores magazine and hydraulic clamping are automatic. Deep-drilling tool rotating, with inside coolant supply Reduced tool requirements Thanks to B-axis and spindle indexing ID machining tool live Special contour boring bar with radial balancing

10 [ ] Software solutions by WFL State-of-the-art control technology The Sinumerik 8D is tailored for the machining operations and features not only highest possible processing power and exceptionally user-friendly prograing but also perfect compatibility with all established CAD-CAM-systems. An Ethernet connection allows the transfer of NC-programs, technology data, measuring logs, tool data and magazine occupation at any time. Your saftey is a central concern Simulation The newly developed Millturn safety concept is based exclusively on the use of electronic functions. The advantages are extremely short response times when compared to conventional solutions, simpler switch cabinet design and the possibility of making a precise error diagnosis on the spot or via modem. No more first-off inspection, accurate log High-precision probes, linear position feedback systems and backlash-free antifriction guideways transform the MILLTURN into a 3D-measuring machine. WFL provides the Reality

11 [ 11 ] user with comprehensive, modular gauging software and well-proven know-how Software for intelligent gauging strategies, so that a maximum of negative variables can be excluded from the very beginning. Building from the software provided, the user is able to define his own elaborate, his own measuring sequences, even for the most complex applications. Before the actual machining, the position of the workpiece as well as workpiece features or forging allowances, if any, are determined exactly. Subsequent machining is carried out with reference to the actual position. Tool wear is compensated automatically. The temperature offset software by WFL monitors thermal expansion of the workpiece throughout the machining process. This guarantees extremely close tolerances and helps to Process monitoring avoid costly rejects. The measured data can be memorized on the hard disk or printed iediately. Up to 12 monitoring channels for extra safety... During the cutting operation, the built-in process monitoring system surveys and visualizes the forces developed in all axes and spindles. This makes the metal cutting process transparent throughout, and optimization potentials easy to identify. The tool breakage and collision monitoring protects the machine Tool management efficiently from overload. In the teach-in mode the control system stores the cutting forces, comparing them with previous values. If the cutting forces are outside the freely definable tolerance limits, machining is interrupted. Ergomomic industrial design Another instance of the value bestowed on user-friendliness is the operating panel with an integrated printer compartment. The swiveling monitor can be perfectly and swiftly adapted to individual needs. Moreover, the unit can be Tool offset moved towards the tool magazine over the whole working range. For the prograer For the operator 3D-Simulation-software for the verification of CNC programs on the computer Software for real time collision prevention, integrated in the interpolator of the CNC system Temperature compensation Measured data logging

12 [ 12 ] Technologies by WFL Turning 5-axis milling In-process measuring Shaping Drilling Milling of crankshaft pins Cam milling B-axis turning Gear hobbing Special tool heads

13 [ 13 ] Turn-milling Drilling + i.d. boring Circular milling CNC special contour bar Gun drilling WFL system boring bar Milling ID machining tool Grinding + fine machining CNC facing head

14 [ 14 ] M MILLTURN M-G MILLTURN M MILLTURN NC-axis M MILLTURN M MILLTURN M-G MILLTURN Automation

15 [ 15 ] P (kw) 8 6, ,5 2,5 2 1,6 1, 1,0 0,8 0, 0,5 0,4 0,31 0, 0,2 0, 0,12 0 Nm - % ED 190 Nm 0% ED kw - % ED 15 kw - 0% ED Md (Nm) P (kw) , ,5 2,5 2 1,6 1, 1,0 0,8 0, 0,5 0,4 0,31 0, 0,2 0, 0,12 5 Nm - % ED 1 Nm - 0% ED kw - % ED 15 kw - 0% ED Md (Nm) n (min -1 ) n (min -1 ) Milling spindle (15) kw min -1 Milling spindle (15) kw min -1 P (kw) 8 1 Nm - % ED 95 Nm 0% ED kw - % ED 15 kw - 0% ED ,3 54 3,5 2,5 2 1,6 1, 1,0 0,8 0, 0,5 0,4 0,31 0, 0,2 0, 0,12 0, Md (Nm) n (min -1 ) Milling spindle (15) kw - 0 min -1 P (kw) 8 6, ,5 2,5 2 1,6 1, 1,0 0,8 0, 0,5 0,4 0 Nm - % ED 5 Nm - 0% ED 33 kw - % ED 29 kw - 0% ED Md (Nm) P (kw) 9 8 6, ,15 2,5 2 1,6 1, 1,0 0,8 00 Nm - % ED 10 Nm - 0% ED 0 Nm - % ED 3 Nm - 0% ED 54 kw - % ED 37 kw - 0% ED Md (Nm) n (min -1 ) n (min -1 ) Main spindle - left / right 33(29) kw Main spindle - left 54(37) kw

16 Technical data M MILLTURN M-G MILLTURN M MILLTURN Working range Nominal center distance 00 / 00 / / 00 / / 3000 Turning length with chuck dia / 90 / / 1777 / / 2970 Swing over TOP slide Max. turning Ø Turning spindle. left - right L L // R L Spindle head DIN 526 Size A8 / A11 A8 / A11 // A8 A 11 Spindle bore 77 / / 115 // Spindle - Ø in front bearing 0 / 0 0 / 0 // 0 0 Standard chuck Ø 0 / 315 / 0 0 / 315 / / 0 / 0 Main drive left - right L L // R L Max. power % (0%) duty cycle kw 33 (29) / 54 (37) 33 (29) / 54 (37) // 33 (29) 54 (37) Max. spindle speed min / / 3300 // Max. torque, % (0%) duty cycle Nm 0 (5) / 00 (10) 0 (5) / 00 (10) // 0 (5) 00 (10) C - Axis L L // R L Max. Spindle speed min -1 Max. torque, % (0%) duty cycle Nm Max. torque with disc brake engaged Nm Smallest prograable increment Degrees Tailstock - Mechatronic / movement via NC-servodrive (Z) Max. feed force (adjustable) kn Live center MT Max. weight of workpiece kg Steady rest Max. clamping Swing over steady rest slide Turning - drilling - milling unit - (TOP) Max.power, % (0%) duty cycle kw Max. spindle speed min -1 Max. torque, % (0%) duty cycle Nm Milling spindle - Ø at front bearing Longitudinal travel Z Transversal travel X Travel Y - axis Feed force longitudinal Z - axis, 0 % duty cycle kn Feed force transversal X - axis, 0 % duty cycle kn Feed force Y - axis, 0 % duty cycle kn Rapid traverse Z / X / Y m / min Swivelling range B - axis Degrees B - axis - additional indexing Degrees Swivelling torque B - axis Nm Max. torque at indexed B - axis Nm Smallest prograable increment B - axis (interpolation possible) Degrees Max. pressure of coolant through spindle bar Tool system Type Tool magazine Number of tool stations Number Max. tool - Ø, neighboring tool places occupied Max. tool - Ø, neighboring tool places free Max. tool length Max. tool weight of system tools kg Disc turret (BOTTOM, only for center distance 00 or 3000) Number of tool stations HSK-A / VDI VDI Number Longitudinal travel Z Transversal travel X Rapid traverse Z / X m / min Max. turning Max. swing over turret Chip conveyor and cooling device Discharge height Pump pressure bar Main dimensions of the base machine Length x width x height (with chip conveyor) m Working height of turning spindle Weight total, approximately kg 0 / 32 0 / 32 // (5) / () 0 (5) / () // 0 (5) () 00 / / 3000 // ,001 0,001 // 0,001 0,001 2, (15) (15) (15) 6000 / 9000 / / 9000 / / 9000 / 0 0 (190) / 5 (1) / 1 (95) 0 (190) / 5 (1) / 1 (95) 0 (190) /5 ( 1) / 1 (95) 11 / 21 / / 21 / 31 / (-...+5) 600 (-...+5) 0 (-...+7) 0 ( ) 0 ( ) 0 ( ) / 30 / 15 / 30 / 15 / 30 / ,5 2,5 2, ,001 0,001 0,0001 HSK-A / Capto C6 / KM HSK-A / Capto C6 / KM HSK-A / Capto C6 / KM / 0 / 0 / (VDI ) 2x / 1777 / / 1777 / / 30 / ,3 / 8,3 / 9,3 x 4,15 x 3, 7,3 / 8,3 / 9,3 x 4,15 x 3, 8,35 / 9,35 x 4, x 3, Control SIEMENS Sinumerik 8 D Sinumerik 8 D Sinumerik 8 D Screen Type LCD colour display / 15" LCD colour display / 15" LCD colour display / 15" Painting RAL 7037 grey, textured / 7035 lightgrey, textured / 23 blue, textured AT US WFL Millturn Technologies GmbH&Co.KG A-30 Linz Wahringerstraße 36 Austria Tel +43-(0) Fax +43-(0) office@wfl.at Catherine Industrial Road Suite #1 USA Novi, MI Tel /09/EN_01