CLAMP ONCE MACHINE COMPLETE

Transcription

1 DISTRIBUTOR: NORTHEAST CNC (7)77- M30 M30-G M3 M3-G [ DE ] [ EN ] [ FR ] [ IT ] [ ES ] [ BR ] [ RU ] [ CN ] [ JP ] CLAMP ONCE MACHINE COMPLETE

2 [ ] DISTRIBUTOR: NORTHEAST CNC (7)77- The integrated solution MILLTURN as a trendsetting program The multifunctional turning-boring-milling centers M30/M3 and M30-G/M3-G allow complete machining of complex shafts and chuck parts with a swing of up to and machining lengths of up to 00. It can thus function as a lathe, a -axes machining centre and if needed as a gear-cutting or deep-hole drilling machine. Its sturdy, gray cast-iron inclined bed and its innovative geometrical disposition of axes allow for exceptionally wide guideway distances and minimal distances from the machining area to the guideways. All linear axes of the upper and lower slide system come with large anti-friction guideways and maximum load rating of the slide. The smooth-faced sheet metal covers on the bottom slide are maintenance free.

3 DISTRIBUTOR: NORTHEAST CNC (7)77- [ 3 ] The turning-boring-milling unit is driven by a powerful gear spindle with strong torque. This makes maximum power available even at low speed. Rough cutters and large boring tools can thus be used with exceptional efficiency. Additionally, motor and spindle housing do not overheat. By means of a direct measuring system the backlash-free B-axis can be positioned with utmost precision. This allows reliable machining within minimal tolerance limits.

4 [ ] DISTRIBUTOR: NORTHEAST CNC (7)77- M30 MILLTURN M3 MILLTURN

5 DISTRIBUTOR: NORTHEAST CNC (7)77- [ ] Features bar coolant pressure Inprocess probing axis machining

6 [ 6 ] DISTRIBUTOR: NORTHEAST CNC (7)77- M30-G MILLTURN M3-G MILLTURN

7 DISTRIBUTOR: NORTHEAST CNC (7)77- [ 7 ] Features -axis turning Workpiece transfer 6 side machining

8 [ ] DISTRIBUTOR: NORTHEAST CNC (7)77- The tool magazine - disc instead of chain magazine The disc magazine - the better solution The patented tool magazine fascinates through simple operation from the machine front as well as highest reliability and safety. Tools can easily be mounted, dismounted and serviced during the machining process. After automatic cleaning by means of the integrated collar flushing, the tool shanks are stored away in an entirely closed dirt-proof pocket on the magazine disc. The extremely short distance from the magazine to the tool change position results in a singularly short provisioning time of the tools. The tool change involves only linear movements. Centrifugal forces are thus avoided and tool life of e.g. gripper jaws is substantially increased. In addition to highest safety levels in tool change operations, the disc magazine boasts very high stability and easy maintenance. The entire magazine front covering comes as a service flap ensuring perfect accessibility of the magazine and tool changer unit. The location of the magazine bearings and drive on the outside makes the integration of a bar feeder easy.

9 DISTRIBUTOR: NORTHEAST CNC (7)77- [ 9 ] Wear-free tool disc Tool changer Max. tool length M30/M30-G: ; M3/M3-G: /600 Tools up to 1 kg Intelligent tool management Cleanliness as standard Capacity for (1 optional for M3/ M3-G) tools in the disc magazine Set up time parallel to machining Max. tool length: M30/M30-G: ; M3/M3-G: /600 Max. tool weight: 1 kg User-friendly software functions Simple and logical menu navigation Tool corrections automatically converted by the control system Dripping coolant returned Special bed design for perfect chip flow Chip conveyor extended to the magazine area for absolute cleanliness

10 [ ] DISTRIBUTOR: NORTHEAST CNC (7)77- Software solutions by WFL The latest in control technology Not only does the Sinumerik D sl, which is perfectly-suited to machining tasks, have the highest processing power, alongside its especially user-friendly prograing it is also perfectly compatible with all current CAD/CAM systems. NC programs, technological data, measuring protocols, tool data and machine and process parameters can be transferred to a host computer, for example, using an Ethernet connection. This means Good parts from the very first workpiece High-precision measuring probes, linear direct measuring systems and clearancefree anti-friction guideways transform the MILLTURN into a 3D measuring machine. WFL provides the user with comprehensive modular measuring software and proven expertise for intelligent measuring strategies, which serve to exclude as many error-causing variables as possible, right from the very start. that the MILLTURN is fully prepared for connection to networked production and to meet future requirements. Safety is a central concern The sophisticated MILLTURN safety concept works on an exclusively electronic basis. The advantages of this are that the system reacts extremely quickly in comparison to conventional concepts, the cabinet configuration is more simple and it provides the option of precise fault diagnosis on site and via a network connection. Creation of complex user-specific measuring processes Determination of workpiece features or any forging allowances prior to machining Automatic recording and compensation for tool wear Software-controlled temperature compensation in order to eliminate machining errors caused by the thermal expansion of the workpiece Saving or printing of measuring protocols Simulation Reality Technology cycles

11 DISTRIBUTOR: NORTHEAST CNC (7)77- [ 11 ] CrashGuard Studio CrashGuard Professional CAM solutions from WFL for the prograer: CrashGuard Studio: Offline 3D simulation with material removal to enable verification of NC programs Millturn PRO: Prograing editor in CrashGuard Studio with interactive graphics Safe machining with up to 1 monitoring channels... During machining, the sophisticated process monitoring visualises and monitors the flow of forces on all of the axes and spindles. This renders the cutting process fully transparent and makes it easy to identify potential for optimisation. Tool breakage and collision monitoring Teach-In procedure to enable cutting forces to be saved and used for for the machine operator: CrashGuard: Real time collision prevention software within the CNC machine control system calibration in the event that the same task is repeated Machining aborts in the event that the process parameters exceed the freely-definable tolerance limits Process monitoring Tool management Tool correction Temperature compensation Millturn PRO prograing editor

12 DISTRIBUTOR: NORTHEAST CNC (7)77- [ 1 ] Modular machine concept for customer-specific manufacturing solutions 9 1. Machine bed 60 slant bed with large-scale guide ways Heavily ribbed cast body, designed to provide 11 optimal torsional rigidity Optimal damping properties 9 Minimal influx thanks to optimised chip flow Compact design of the bottom slides 6 6. Compound slide 1 3 Cast body with optimal damping properties Best possible torsional and bending strength 7 3. Turning-boring-milling unit 9 Linear direct measuring system in the X- and Y-axes Interpolable B-axis Indexable milling spindle 13 Standard tool interface Coolant supplied directly through the milling spindle Optional integrated measuring probe (M3/M3-G) 1

13 DISTRIBUTOR: NORTHEAST CNC (7)77- [ 13 ]. Tailstock Positioning and feed force by easy software cycle Adjustable tip height Automatically positionable (dragged or with its own NC drive)). Chip conveyor and coolant cleaning system Travels to the right With coolant tank and filter system 6. Steady rest Self-centring steady rests Individual clamping device and support solutions Automatically positionable (dragged orwith its own NC drive) 9. Disc magazine M30/M30-G: / tool stations; M3/M3-G: //1 tool stations (HSK-A or Capto C6) Setting-up parallel to machining time Max. tool length: M30/M30-G: ; M3/M3-G: /600 Max. tool weight: 1 kg Automatic tool change. Main spindle AC drive (-speed gearbox optional),(only the M3/ M3-G, left spindle) Sturdy headstock with extra rigid spindle bearings 1. Chuck Partially-hollow or hollow centre clamping Automatic power chuck Rapid changing of clamping jaws Tool-specific special clamping devices 13. Counter spindle With tailstock and synchronous spindle function Automatic work area transfer between the spindles 7. Disc turret 1-station With or without driven tools (M30/M30-G only turret with driven tools). Operator panel Siemens SINUMERIK D sl control system 11. C-axis with retaining brake Dynamic and strong integrated spindle motor Optional separate unit with strong rotating brake For highest stiffness during heavy of center milling or drilling operations

14 [ 1 ] DISTRIBUTOR: NORTHEAST CNC (7)77- Technologies by WFL Turning Drilling Milling In-process measuring -axis milling B-axis turning Shaping of gear teeth (Flanx-Spline) Milling of gear teeth (Flanx-LM)

15 DISTRIBUTOR: NORTHEAST CNC (7)77- [ 1 ] Turn-milling Special tool heads Deep hole drilling Grinding and fine machining Hobbing of gear teeth (Flanx-Hob) Cam milling Milling of crankshaft pins Drilling and internal turning

16 [ ] DISTRIBUTOR: NORTHEAST CNC (7)77- Ergonomic Light Concept Innovative LED lighting. Well-lit workspace. Highest level of productivity and safety In addition to ergonomic machine construction, ergonomic machine lighting is an important component of integral ergonomic industry design. Machine lighting directly affects both productivity and safety when working with a machine tool. Ergonomic lighting is therefore a significant and comparable cost-effective factor in maximising the potential of your MILLTURN machine. Advantages Efficient and high-quality light technology based on LED lamps Ideal illumination of workpiece, tool and workspace (shadows are minimised) Increase in light intensity by 700% in the workspace (compared to standard lighting) High degree of glare suppression Homogeneous light distribution Highest level of productivity and safety Extension of bulb life from,000 to,000 operating hours Easy and quick maintenance due to simple plug connections

17 DISTRIBUTOR: NORTHEAST CNC (7)77- Standard M30/M3, M30-G/M3-G [ 17 ] LED basic light Standard M30/M3, M30-G/M3-G LED door light + Optional M3/M3-G The basic light in the workspace is provided by LED Internal LED area lights or LED tube lights are available for the tube lights in the upper main girder. sliding doors for ideal workspace lighting. Robust high-tech LED tube lighting Robust high-tech LED lighting Flicker-free light with no IR or UV component Can be switched on and off independently of the basic light Daylight white colour temperature Can be combined with standard lamps as basic lighting LED basic light Availability/retrofitting capacity: All machine types LED door light Daylight white colour temperature Head LEDs + Optional M3/M3-G LED status light + Optional M3/M3-G Additional LED spotlights are available (mounting In addition to standard light columns on the upper side of on the housing of the turning-boring-milling unit) for the machine, a machine status display near the base of the powerful and accurate lighting of the machining point or machine is available in the form of an LED strip light. the workpiece. High-quality, powerful LED strip light Maximum performance with minimum construction Current machine status visible from great distances Head LEDs Ideal for high mechanical load Availability/retrofitting capacity: All standard design LED status light Customer-specific light signal can be customised using the NC prograe (special blink sequence with separa- machine types te colours e.g. operator prompt for manual procedure) Availability/retrofitting capacity: All machine types LED basic light LED door light Head LEDs LED status light

18 3 [ 1 ] DISTRIBUTOR: NORTHEAST CNC (7)77- Machine cross section M30 M3 MILLTURN M30-G M3-G MILLTURN Y1: 0 Y1: 0 X1: X1: X: SLU-.1 Ø90-Ø3 Axis scheme M30 MILLTURN M3 MILLTURN M30-G MILLTURN M3-G MILLTURN

19 , 0, 0,1 DISTRIBUTOR: NORTHEAST CNC (7)77-0, 0, 0, , 0, 0,1 0, 0, 0, [ 19 ] 3,, 1, 0, 0, 0, 0, 0,31 0, 0, 0, 0,1 1 3, 3,,, 1, 1, 0, 0, 0, 0, 0, 0, 0, 0, 0,31 0,31 0, 0, 0, 0, 0, 0, 0,1 0,1 0 Nm - % 0 ED Nm -- % ED Nm - 0% ED 190 Nm 0% 190 EDNm 0% ED kw - % ED kw - % EDkW - % ED kw - 0% 1 ED 1 kw kw - 0% - 0% ED ED n n (min (min -1-1 ) ) ,, 1, 0, 0, 0, 0, 0,31 0, 0, 0, 0,1 0, 1 3, 3,,, 1, 1, 0, 0, 0, 0, 0, 0, 0,31 0, 0, 0, 0,31 0, 0, 0, 0,1 0, 0, 0, 0,1 Nm - % ED 1 Nm - % 1 EDNm - % ED 1 Nm - 0% ED 9 Nm 0% 9 EDNm 0% ED kw - kw % - ED % kw ED - % ED 1 kw - 0% 1 kw 1 EDkW - 0% - 0% ED ED ,1, 1, 3, 0,, 0, 0, 0, 1, 0,31 0, 0, 0, 0, 0, 0, 0,1 0, 0, 0,31 0,0 0, 0,06 0, 0,0 0, 0,0 0,1 0, 1 Nm - % % ED ED ,1, 1, 0, 0, 0, 0, 0,31 0, 0, 0, 0,1 0, 0,0 0,06 0,0 0,0 9 Nm 0% ED 0% ED 0% ED % ED % ED 0% ED % ED 0% ED kw - % ED 1 kw - 0% ED ,1, 1, 0, 0, 0, 0, 0,31 0, 0, 0, 0,1 0, 0,0 0,06 0,0 0,0 Milling spindle (1) kw min -1 Milling spindle (1) kw min -1 Milling spindle (1) kw min -1 3,, 1, 0, 0, 0, 0, 0,31 0, 0, 0, 0,1 0, 3,1, 1, 0, 0, 0, 0, 0,31 0, 0, 0, 0,1 0, 0,0 0,06 0,0 0,0 % ED 0% ED % ED 0% ED Nm - % ED 9 Nm 0% ED kw - % ED 1 kw - 0% ED ,1, 1, 1 3,1, 1, 0, 0, 0, 0, 0,31 0, 0, 0, 0,1 0, 0,0 0,06 0,0 0,0 3,1, 1, 1 00 Nm - % 00 EDNm - % ED 10 Nm - 0% 10 ED Nm - 0% ED 0 Nm - % 0 EDNm - % ED 7 Nm - 0% 7 ED Nm - 0% ED % ED 0% ED % ED kw - % EDkW - % ED 0% ED kw - 0% 37 ED kw - 0% ED ,1, 1, 0, 0, 0, 0, 3,1, 1, 1 3,1, 1, 0, 0, 0, 0, 00 Nm - % ED 10 Nm - 0% ED 0 Nm - % 0 EDNm - % ED Nm - 0% ED Nm - 0% ED 0 Nm - % ED 7 Nm - 0% ED kw - % 33 EDkW - % ED 9 kw - 0% 9 EDkW - 0% ED kw - % ED 37 kw - 0% ED ,1, 1, 0, 0, 0, 0, 6 Driven tools on the lower turret Main spindle - left (37) kw min -1 Main spindle - left / right 33(9) kw - 00 min Nm - % ED 00 00

20 DISTRIBUTOR: NORTHEAST CNC (7)77- M30 MILLTURN M30-G MILLTURN M3 MILLTURN M3-G MILLTURN M30 MILLTURN M30-G MILLTURN M3 MILLTURN M3-G MILLTURN WORKING RANGE Centre distance Turning length max. with chuck diameter Swing diameter over top slide Turning diameter max () 00 10() 90(1970) 1(13) 90(1970) 1(13) TURNING SPINDLE LEFT // RIGHT L L // R L Spindle head DIN 6 Spindle bore Spindle diameter in front bearing Size A A/A A/A11 A/A11/A 77 77/77 77/11 77/11/77 0 0/0 0/0 0/0/0 MAIN DRIVE LEFT // RIGHT L L // R L Power max., % (0%) ED Speed max. min -1 Torque max., % (0%) duty cycle kw Nm 33/(9) 33(9)/33(9) 33(9)/(37) 33(9)/ (37)/33(9) 00 00/00 00/ /3300/00 0() 0()/0() 0()/00(10) 0()/00(10)/0() C-AXIS LEFT // RIGHT L L // R L Speed max. min -1 Torque max., % (0%) duty cycle Holding torque max. of the disc brake Smallest prograable increment Nm Nm Degrees TURNING-BORING-MILLING UNIT UPPER TOOL CARRIER* Power max., % (0%) duty cycle Speed max. min -1 Torque at the spindle max., % (0%) duty cycle Milling spindle diameter in front bearing Z-axis travel X-axis travel Y-axis travel Z-axis feed force 0% duty cycle X-axis feed force 0% duty cycle Y-axis feed force 0% duty cycle Rapid feed speed Z / X / Y B-axis swivelling range B-axis additional indexing B-axis swivelling torque max. B-axis holding torque max., indexed Smallest prograable increment B-axis (interpolable) Max. pressure of coolant through spindle Tool system kw Nm kn kn kn m/min Degrees Degrees Nm Nm Degrees bar Type 0 0/0 0/3 0/3/0 0() 0()//0() 0()/(10) 0()/(10)//0() 00 00/00 00/ /3000/00 0,001 0,001/0,001 0,001 0,001/0,001 (1) (1) (1) (1) 6000/9000/0 6000/9000/0 6000/9000/0 6000/9000/0 0(190)/(1)/1(9) 0(190)/(1)/1(9) 0(190)/(1)/1(9) 0(190)/(1)/1(9) (- +) 600(- +) 600(- +) 600(- +) 0(-0 +1) 0(-0 +1) 0(-0 +1) 0(-0 +1) /30/1 /30/1 /30/1 /30/ ,,,, ,001 0,001 0,001 0,001 HSK-A / CaptoC6 / KM HSK-A / HSK-A / HSK-A0 HSK-A / CaptoC6 / KM HSK-A / HSK-A / HSK-A0 TAILSTOCK (MECHATRONIC, ADJUSTMENT VIA NC SERVO DRIVE) Feed force (adjustable) Live centre Weight of workpiece max. STEADY REST Clamping diameter max. Swing over steady rest slide DISC MAGAZINE Number of tool stations (place-encoded) Tool diameter, adjacent, max. Tool diameter, non-adjacent, max. Max. tool length Max. tool weight DISC TURRET BOTTOM TOOL CARRIER Number of tool stations, HSK-A, VDI -axial, driven Z-axis travel X-axis travel Rapid feed speed Z / X Turning diameter max. CHIP CONVEYOR AND COOLANT UNIT Discharge height Standard coolant pump pressure PRINCIPAL DIMENSIONS OF THE BASE MACHINE Length x width x height Working height of turning spindle Weight total, approximately CONTROL kn MK kg Number kg Number m/min bar m kg,-1 -, / / / / / - / ,x,0x3, 7,x,0x3, 7,x,0x3, 7,x,0x3, Sinumerik D sl Display on the operator panel Type LCD colour display / 19 PAINTING * Other values available upon request AT WFL Millturn Technologies GmbH&Co.KG A-30 Linz Wahringerstraße 36 Austria Tel +3-(0) Fax +3-(0) office@wfl.at US WFL Millturn Technologies, Inc. Wixom, MI West Road Autania Tec Center USA Tel Fax office@wfl-usa.com RAL 3 distant blue, texture / 703 light grey, texture / 7037 dusty grey, texture Subject to technical changes. 03/17/EN_cp_03/17