ENGINEERED SOLUTIONS FOR HIGH PRESSURE CONTAINMENT. Wireloctm. dimensional data
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1 ENGINEERED SOLUTIONS FOR HIGH PRESSURE CONTAINMENT Wireloctm dimensional data
2 ENGINEERED SOLUTIONS CONTENTS THE NExT GENERATION 1 SEAL RINGS 2 butt weld HUbS 3 5 blinds 6 8 CLAMP SET 9 CROSS REFERENCE TAbLE 10 PRODUCT LINES 11 SERvICES 12
3 Wireloctmthe next generation Wireloc Clamp Series Design based on ASME VIII Div. 1& 2 Code Rules and suitable for Pressure Vessel, Pig Launchers, Heat Exchangers, Separators, Sand Scrubbers, Closures and a multitude of Process Piping applications. AdvAntAges Wireloc Clamp Connectors are completely interchangeable with Grayloc type equivalent manufacturers, and offer over 80% Weight Savings as well as significant Space savings compared to standard ASME B16.5 flanges. Wireloc is offered in sizes thru 60 (1,524mm) in comparison to ASME B16.47 and MSS-SP44 Standards, and manufactured in a multitude of materials. size RAnge ½" (12mm) thru 60" (1,524mm). Larger sizes are available on request. PRessuRe & temperature ASME 600lbs thru 4,500lbs, API 5,000psi thru 20,000psi, and -452 º F (-269 º C) / º F (871ºC). materials SA105, SA350-LF2, A694-F52-F70, AISI 4130, SA182-F316 (L,H), SA-182-F321 (L,H), SA182-F347 (L,H), A182-F51, A182-F55, Safurex, Alloy 625, Alloy 825, Titanium and Hastaloy. gasket The Wireloc Clamp Type Pipe Connector uses an all metal Seal Ring with over 50 years of service history. Seal materials are selected based on vs; application and service conditions. The pressure energized bore Seals are elastic by design, and therefore, Reusable. WEIGht 8" 500# Wireloc Clamp Assembly (Sch. 60) total Weight: 228lBs (104kg) 8" ASME 500lbs Flange Assembly (Sch. 60) total Weight: 1359lBs (618kg) Wireloc CLAMP SERIES 83% LESS (actual scale, weights accurate to +/-%) design & engineering support LTS Energy provides both ASME analytical calculation methods in accordance with Section VIII Division 1 and 2 methods, as well as ANSYS FEA analysis supporting dynamic load, combination loads and thermal load applications. LTS Energy specializes in High Pressure and High Temperature solutions and offers integrated design analysis for skid and piping systems using in-house CEASAR II software. design verification Building on our extensive HP/HT experience, LTS Energy offers Project specific Prototype Testing, as well as Third Party design review through DNV, Lloyds, ABS and Bureau Veritas, as required.
4 Wireloc Seal Rings are available in a variety of materials matching design and processes conditions. Seals are supplied coated typically with PTFE, MoS2 or Silver in order to provide lubrication during assembly. seal Ring Seal Ring Size Outside Diameter Inside Diameter Rib Thickness Overall Thickness Seal Ring Weight (A) (B) (C) (D) ins (mm) ins (mm) ins (mm) ins (mm) lbs (kg) G G
5 Wireloc Hubs are manufactured from equivalent material to the connecting pipe, and therefore, available in a host of materials. Hub/Ring sizes are selected based on Pipe ID and size options may vary from those as shown below. Butt Weld hub NPS (DN) Pipe Wireloc Pipe ID Hub OD Hub Length Hub Back Shoulder Weight Schedule Size Face Diameter Thickness OD (A) WT Hub/Ring (B) (C) (D) (E) (F) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) lbs (kg) standard clamp series ½" (DN 15) Std 40 40S 1wl XS 80 80S 1wl wl XXS 1wl ¾" (DN 20) Std 40 40S 1wl XS 80 80S 1wl wl XXS 1wl " (DN 25) Std 40 40S 1wl XS 80 80S 1wl wl XXS 1wl ½" (DN 40) Std 40 40S 1-½wl XS 80 80S 1-½wl ½wl XXS 1-½wl " (DN 50) Std 40 40S 2wl XS 80 80S 2wl wl XXS 2wl ½" (DN 63) Std 40 40S 3wl XS 80 80S 3wl wl XXS 3wl " (DN 75) Std 40 40S 3wl XS 80 80S 3wl wl XXS 3wl " (DN 100) Std 40 40S 4wl XS 80 80S 4wl wl XXS 4wl " (DN 125) Std 40 40S 5wl XS 80 80S 5wl wl XXS 5wl wl34R wl27R " (DN 150) Std 40 40S 6wl XS 80 80S 6wl wl wl XXS 6wl wl wl wl42R wl40R wl34R " (DN 200) Std 40 40S 8wl XS 80 80S 8wl wl wl wl XXS 8wl wl wl wl wl56R w152R
6 Butt Weld hub NPS (DN) Pipe Wireloc Pipe ID Hub OD Hub Length Hub Back Shoulder Weight Schedule Size Face Diameter Thickness OD (A) WT Hub/Ring (B) (C) (D) (E) (F) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) lbs (kg) heavy duty clamp series 2" (DN 50) Std 40 40S H2wl XS 80 80S H2wl H2wl XXS H2wl " (DN 75) Std 40 40S H3wl XS 80 80S H3wl H3wl XXS H3wl H3wl H3wl6R " (DN 100) Std 40 40S H4wl XS 80 80S H4wl H4wl XXS H4wl H4wl H4wl25R " (DN 125) Std 40 40S H8wl XS 80 80S H8wl H8wl H8wl H8wl XXS H8wl H8wl " (DN 250) Std 40 40S H10wl XS 60 80S H10wl H10wl H01wl H10wl XXS 140 H10wl H10wl H10wl H10wl H10wl H10wl67R " (DN 300) Std 40S H12wl H12wl XS 80S H12wl H12wl H12wl XXS 120 H12wl H12wl H12wl H12wl H12wl H12w187R
7 Butt Weld hub NPS (DN) Pipe Wireloc Pipe ID Hub OD Hub Length Hub Back Shoulder Weight Schedule Size Face Diameter Thickness OD (A) WT Hub/Ring (B) (C) (D) (E) (F) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) lbs (kg) heavy duty clamp series 14" (DN 350) 40 H14wl XS H14wl H14wl H14wl H14wl H14wl H14wl H14wl H14wl102R " (DN 400) XS 40 H16wl H16wl H16wl H16wl H16wl H16wl H16wl H16wl H16wl120R H16wl106R " (DN 450) 40 H18wl H18wl H18wl H18wl H18wl H18wl H18wl " (DN 500) 40 H20wl H20wl H20wl H20wl H20wl H20wl H20wl " (DN 550) 40 H22wl H22wl H22wl H22wl H22wl H22wl H22wl " (DN 600) 40 H24wl H24wl H24wl H24wl H24wl H24wl H24wl " (DN 650) Std H26wl XS H26wl " (DN 700) 30" (DN 750) 32" (DN 800) Contact Engineering Department for Additional Assistance 34" (DN 850) 36" (DN 900) 5
8 Wireloc Blinds are supplied matching the equivalent BW Hub sizes and material. Blinds are available with various pressure tappings to facilitate hydrotest and process conditions. Blind hub NPS (DN) Pipe Wireloc Pipe ID Hub OD Blind Hub Back Shoulder Weight Schedule Size Thickness Face Diameter Thickness OD (A) WT Hub/Ring (B) (C) (D) (E) (F) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) lbs (kg) standard clamp series ½" (DN 15) Std 40 40S 1wl XS 80 80S 1wl wl XXS 1wl ¾" (DN 20) Std 40 40S 1wl XS 80 80S 1wl wl XXS 1wl " (DN 25) Std 40 40S 1wl XS 80 80S 1wl wl XXS 1wl ½" (DN 40) Std 40 40S 1-½wl XS 80 80S 1-½wl ½wl XXS 1-½wl " (DN 50) Std 40 40S 2wl XS 80 80S 2wl wl XXS 2wl ½" (DN 63) Std 40 40S 3wl XS 80 80S 3wl wl XXS 3wl " (DN 75) Std 40 40S 3wl XS 80 80S 3wl wl XXS 3wl " (DN 100) Std 40 40S 4wl XS 80 80S 4wl wl XXS 4wl " (DN 125) Std 40 40S 5wl XS 80 80S 5wl wl XXS 5wl wl34R wl27R " (DN 150) Std 40 40S 6wl XS 80 80S 6wl wl wl XXS 6wl wl wl wl42R wl40R wl34R " (DN 200) Std 40 40S 8wl XS 80 80S 8wl wl wl wl XXS 8wl wl wl wl wl56R w152R
9 Blind hub NPS (DN) Pipe Wireloc Pipe ID Hub OD Blind Hub Back Shoulder Weight Schedule Size Thickness Face Diameter Thickness OD (A) WT Hub/Ring (B) (C) (D) (E) (F) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) lbs (kg) heavy duty clamp series 2" (DN 50) Std 40 40S H2wl XS 80 80S H2wl H2wl XXS H2wl " (DN 75) Std 40 40S H3wl XS 80 80S H3wl H3wl XXS H3wl H3wl H3wl6R " (DN 100) Std 40 40S H4wl XS 80 80S H4wl H4wl XXS H4wl H4wl H4wl25R " (DN 200) Std 40 40S H8wl XS 80 80S H8wl H8wl H8wl H8wl XXS H8wl H8wl " (DN 250) Std 40 40S H10wl XS 60 80S H10wl H10wl H01wl H10wl XXS 140 H10wl H10wl H10wl H10wl H10wl H10wl67R " (DN 300) Std 40S H12wl H12wl XS 80S H12wl H12wl H12wl XXS 120 H12wl H12wl H12wl H12wl H12wl H12w187R
10 Blind hub NPS (DN) Pipe Wireloc Pipe ID Hub OD Blind Hub Back Shoulder Weight Schedule Size Thickness Face Diameter Thickness OD (A) WT Hub/Ring (B) (C) (D) (E) (F) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) ins (mm) lbs (kg) heavy duty clamp series 14" (DN 350) 40 H14wl XS H14wl H14wl H14wl H14wl H14wl H14wl H14wl H14wl102R " (DN 400) XS 40 H16wl H16wl H16wl H16wl H16wl H16wl H16wl H16wl H16wl120R H16wl106R " (DN 450) 40 H18wl H18wl H18wl H18wl H18wl H18wl H18wl " (DN 500) 40 H20wl H20wl H20wl H20wl H20wl H20wl H20wl " (DN 550) 40 H22wl H22wl H22wl H22wl H22wl H22wl H22wl " (DN 600) 40 H24wl H24wl H24wl H24wl H24wl H24wl H24wl " (DN 650) Std H26wl XS H26wl " (DN 700) 30" (DN 750) 32" (DN 800) Contact Engineering Department for Additional Assistance 34" (DN 850) 36" (DN 900) 8
11 Wireloc Clamps up to 36" sizes are offered in a two segmented design as standard. Several Clamp materials are available meeting operating conditions from 452 º F (-269 º C) to 1600 º F (871 º C) applications. Bolts are supplied spherical faced nuts. clamp set Clamp Size (A) (B) (C) (D) (E) (F) (G) (H) (I) (J) (K) (L) Weight ins ins ins ins ins ins ins ins ins ins ins ins lbs (kg) 1" (mm) ½" (mm) " (mm) ½-3" (mm) " (mm) " (mm) " (mm) " (mm) heavy duty clamp series H2" (mm) H3" (mm) H4" (mm) H8" (mm) H10" (mm) H12" (mm) H14" (mm) H16" (mm) H18" (mm) H20" (mm) H22" (mm) H24" (mm) H26" (mm) H28" H30" H32" H34" H36" standard clamp series Contact Engineering Department for Additional Assistance
12 Wireloc tm Interchangeability with other brands cross table RefeRence Wireloc TM Grayloc Techlok G-Range G-Con Securamax Clamp Size Clamp Size Clamp Size Clamp Size Clamp Size Clamp Size standard clamp series 1" 1GR 1IN G1" C-01 1" 1.½" 1.½GR 1.½IN G1.½" C ½" 2" 2GR 2IN G2" C-02 2" 3" 3GR 3IN G3" C-03 3" 4" 4GR 4IN G4" C-04 4" 5" 5GR, E 5IN G5" C-05 5", E 6" 6GR, F, XF 6IN G6", GX6" C-06 6", F 8" 8GR, X8 8IN G8", GX8" C-X8 8" light duty clamp series L14" X14GR L14IN GZ14" L16" X16GR L16IN GZ16" C-X16 L18" X18GR L18IN GZ18" C-X18 L20" X20GR L20IN GZ20" L24" X24GR L24IN C-X24 heavy duty clamp series H2" B H2IN GB C-B B H3" C H3IN GC C-C C H4" D H4IN GD C-D D H8" G, X8 H8IN GG H10" 10H, X10H H10IN G10", GX10" C-X10H 10" H12" 12M, X12M H12IN G12", GX12" C-X12M 12" H14" P, 5P, R H14IN GP C-P 14" H16" S H16IN GS C-S 16" H18" T H18IN H20" U H20IN GU C-U H22" V, 3V, 5V H22IN C-5V H24" W, 3W H24IN C-5V, C-3Y H26" Y, 3Y H26IN C-3Y H28" H30" 30GR H32" 32GR H34" 34GR H36" 36GR Wireloc Clamp Connectors are completely interchangeable with equivalent brands of equal size as listed above. Pressure ratings may vary between manufacturers based on materials of construction and design verification methods. Please contact LTS Energy Engineering for size verification. Recognition; Grayloc is a registered Trade Mark of Oceaneering, Inc. G-Con is a registered Trade Mark of Oceaneering, Inc. Techlok is a registered Trade Mark of Vector International, Ltd. G-Range is a Trade Mark of Destec Engineering, Ltd. Securamax is a registered Trade Mark of Securamax, Inc. 0
13 LTS ENERGy PRODUCT LINES FLOw CONTROL PRODUCTS ExCEEDING 20KSI SERvICE high Pressure Pig launchers & receivers Clamptec Closures Wireloc Clamp Connectors Flangetec Compact Flanges (norsok & asme series) high Pressure Flow lines high Pressure manifolds specialty adapters and Blast spools ANSI b16.34 & API 6D ball valves ½" - 42" nps, Full, reduced & exact Port API 6D GATE valves ½" - 42" nps, Full, reduced & exact Port API 6A GATE valves THRU 20KSI 1.13/16" 16.3/4" nb, Full, reduced & exact Port API 6A ball valves THRU 20KSI 1.13/16" 16.3/4" nb, Full, reduced & exact Port API 6A CHOKES & CONTROL valves THRU 20KSI 1.13/16" 5.1/8" nb, various trim
14 LTS ENERGy SERvICES engineering services LTS Energy offers a wide range of Engineering Services for all aspects of High Pressure piping design, a nd equipment supply. This includes Conceptual Designs, FEED studies, Proof Testing as well as undertaking Research and Development Programs. conceptual design And R&d studies LTS Energy offers 3D Solid Modeling capabilities for a variety of High Pressure piping, valves and flowline components, fully meeting ASME, API and ANSI design codes. In addition, LTS Energy can undertake R&D Studies including Finite Element Analysis and Prototype testing in accordance to specific customer needs and applicable code requirements. flowline ARRAngements With external loading calculations LTS Energy designs and builds High Pressure flowlines, offered in either Fabricated or Building Block style. In addition, LTS Energy provides assistance in material selection and equipment sizing. Each flowline can be tested and painted prior to shipping, or supplied in component form to be shipped anywhere in the world. External loading and design calculations are available as well as full design reports supplied for Third Party review. BAsic design And feed studies LTS Energy offers comprehensive design and product knowledge which allows for quick and accurate FEED studies performed at the earliest stage of any project. These include skid template and component sizing, bill of materials list, cost and delivery estimates, and recommend manufacturers. lts energy incorporated Brittmoore Park drive houston, texas usa Phone Fax toll Free
15 HIGH PRESSURE CONtAINMENt 3
16 LTS, LLC BRITTMOORE PARK DRIVE HOUSTON, TEXAS USA PHONE (1) FAx (1) TOLL FREE (1) LTS, LLC 1116 ENGINEER ROAD BELLE CHASSE, LOUISIANA USA PHONE (1) FAx (1) TOLL FREE (1) AGENTS:
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