Melsec RV-E E & RV-EN

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Ferdinand Kelley Melton
5 years ago
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1 Presented by CTS Automation Ltd Melsec RV-E E & RV-EN Industrial robots

2 All You Needed to Know About Robots But Were Afraid To Ask Why Use Robots?

3 Answer Consistent reproducible quality Minimum refitting costs Small space requirements Long lifespan Can be deployed in harsh environments unsafe or harmful to man

4 Answer Reduced production costs Flexible manufacturing Improved product quality Improved competitiveness Shorter production time They don't ask for pay rise or go sick

5 Typical applications: Assembling Testing / Palletize Milling handling Drilling machine handling Press handling Wafer handling Welding Packing

6 Why use Mitsubishi Vertically Articulated Robots? Efficient Vs payload capacity Easy to set up, almost plug and play Compact size ensures tight working envelopes can be achieved Highly dexterous Easily integrated into automation systems, old and new

7 Have Robot Will Travel..? Not Yet! Start up Options... Teach pendant Gripper system PC programming software Expansion option cards Birth certificate

8 Introducing the E series RV-E2 RV-E3 R= Robot V= Vertical E= Series 2= 2kg Payload

9 Introducing the EN series RV- E5NJM RV- E4NM R= Robot V= Vertical E= Series 4= Payload N=Series Extension J= 5 Axis M= IP54

10 RV-E Series Up to two grippers can be used at one time Camera with image recognition can be installed Upgradeable instruction set Workarea range can be increased by way of linear slide Robots able to communicate directly to environment without the use of a PLC (via I/O or serial comms)

11 RV-E Series Protection sheath available for water protection Electric servo gripper or pneumatic gripper control options A.C. brushless servos & harmonic drives Available in 5-axis or 6-axis

12 RV-EN Series 5 Versions available Available in 5-axis and 6-axis versions Increased payload capacity due to: powerful motors and brakes larger base area larger frame strengthened structure three phase power supply

13 Product Positioning Arm Reach 900 mm 700 mm 500 mm M1 M2 E EN Weight Cap. 1kg 2kg 5kg

14 RV-EN Vs RV-E Up to three grippers can be controlled Substantially faster 0.03 repeatability 30% longer arm reach RV-EN has IP54 protection rating Deadmans safety mechanism built into teach pendant Melfa Basic III programming language as standard Mechanical brakes on every axis

15 Cycle time RV-EN Vs RV-R EN-Series 0.5 E-Series s

16 Specification at a glance 5 AXIS 6 AXIS RV-E3J RV-E5NJM RV-E2 RV-E4NM RV-E3NLM max. speed 3.5 m/s 5.7m/s 3.5 m/s 5.8m/s 5.8m/s max. load capacity 3 Kg 5 Kg 2 Kg 4 Kg 3 Kg repeatability 0.04 mm 0.03 mm 0.04 mm 0.03 mm 0.04 mm protection IP 30 IP 54 IP 30 IP 54 IP 54 Motors AC-servo AC-servo AC-servo AC-servo AC-servo Encoder type absolute absolute absolute absolute absolute Wrist speed 250 deg/s 432 deg/s 250 deg/s 432 deg/s 432 deg/s Arm reach point Q 630 mm 630 mm 621 mm 634 mm 834 mm Power Requirements1ph UK mains 3ph 200V 1ph UK mains 3ph 200V 3ph 200V

17 Robo-talk 32 bit DSP AC servo controllers Serial comms 20 dig I/P +16 dig O/P Diagnostic read out X2 expansion I/F slot CE marked for UK/Europe

E-Series Common Industry Applications: Assembly work Electric components pick and place Machine tools Load/unload lathes, mills or grinder Inspection process

18 E-Series Common Industry Applications: Assembly work Electric components pick and place Machine tools Load/unload lathes, mills or grinder Inspection process Load/unload inspection machines Laboratories Samples, arrays, batch testing Light component assembly Education and research Special purpose machine builders/oem

19 EN Series Common Industry Applications: Small workpiece handling I.C. inspection Wafer handling/clean room Pipe bending Workpiece precision inspection Brazing work Special purpose machine builders/oem

20 Controller unit Option cards available for upgrade Able to control 5-axis or 6-axis robot Control of additional axis unit( linear slide, conveyor etc.) Up to 31 individual program storage In house developed Melco technology Direct access with real world using RS-232C No mechanical moving parts

21 Programming Methods Methods of programming include: Teach pendant MS. DOS Software Windows 95/NT 32-bit native S/W Languages: Teach and playback MoveMaster command Melfa Basic

Programming language COSIMIR COSIROP Support of RV-M and RV-E Creation of programs

series Creation of programs Creation of position data Up and Download of program

position data 3D-Simulation on screen Teaching with mouse Up and Download of

22 Programming language COSIMIR COSIROP Support of RV-M and RV-E Creation of programs Up and Download of program and position data MELPRO Support of RV-M, RV-E and RV-EN series Creation of programs Creation of position data Up and Download of program and position data Program history function Creation of programs Creation of position data 3D-Simulation on screen Teaching with mouse Up and Download of program and position data Easy creating of working cells Library function WIN 3.11 / WIN 95 / WIN NT

23 Our Clients Include... Lemforda UK - Automotive Yuasa Warwick machinery - CNC, Lathe Eli-Lily Pharmaceuticals - Laboratory Shinetsu - IC Manufacture Sifam - Various Industries Dee Automation - Automation Japan UNIX Co. UK - Electronic PCB Assy.

24 Our Clients Include... Toshiba - TV/VCR Mitsubishi - VCR L.G. Electronics - TV/VDU ITW - Automotive Denford - (Education CIM) Hoya lens - Glass Schools and colleges around UK and Europe Via Denford/FESTO/ITE

25 Agents/ S.I. s/ Distributors Amtri - Cheshire CTS Engineering Ltd - Devon Denford - Yorkshire Evershed Robotics - Telford Pneumatic Lines - Cambridgeshire Wittmann UK - Northampton

26 Our Competitors... A.B.B. Comau C.R.S. Eshed G.E. Fanuc Sands Kawasaki Staubli Unimation

27 Price Range RV - E - 15K - 19K RV - EN - 20K - 38K

28 Melsec RV-E E & RV-EN Questions?

29 Melsec RV-E E & RV-EN Industrial robots

EUROPE R-SERIES. up to 80 kg payload

EUROPE R-SERIES. up to 80 kg payload EUROPE R-SERIES up to 80 kg payload »Simple and friendly«into THE FUTURE»40 years of experience and state-of-the-art robot technology«the R-SERIES 1. High speed 4. Protection Kawasaki Robotics invents