SUPPLEMENT TO YESC CATALOG
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1 SUPPLEMENT TO YESC CATALOG
2 YESC KAIZEN stands for continuous improvement the heart of a tradition that s helped make Yazaki the world s largest supplier of vehicle power and data networks, and related components. Now we ve extended that tradition, combining Yazaki quality standards with highly cost-efficient engineering, to create the new YESC KAIZEN connector series. The latest addition to the Yazaki Engineering Standard Connectors (YESC) line, YESC KAIZEN connectors help engineers meet the aggressive performance, cost, and serviceability requirements of today s more capable, feature-rich vehicles. When it comes to continuous improvement in connectors, look to YESC KAIZEN from Yazaki.
3 CONTENTS PAGE 0.64 x 0.64 UNSEALED x 0.64 SEALED SERIES 1.5 x 0.8 UNSEALED SERIES 2.8 x 0.8 UNSEALED SERIES 6.3 x 0.8 UNSEALED SERIES 9.5 x 1.2 SEALED SERIES HYBRID HYBRID SERIES HEADER HEADER SERIES TERMINAL REMOVAL TERMINAL REMOVAL INDEX PART NUMBERING METHODOLOGY 57 INDEX
4 S YSTEM F EATURES Popular-Size Sealed and Unsealed Connectors Available Immediately The YESC KAIZEN connector series includes a full range of sealed and unsealed connector styles in stock, available for immediate delivery worldwide for virtually any vehicle application. USCAR / ISO Standard Compliant Terminal blade sizes meet USCAR and ISO standards (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8). Terminal Position Assurance Device Yazaki s Terminal Position Assurance Device is available front-loaded and preset to the connector housing. Wire Gauges for Every Application The YESC KAIZEN connector series is compatible with a wide range of both US (AWG) and metric (mm 2 ) wire sizes. Interchangeable With YESC All YESC KAIZEN connectors (except for the 0.64 series) have the same footprint as, and are fully interchangeable with, equivalent standard YESC. Designed to Perform All YESC KAIZEN connectors are designed to meet USCAR WIRE SEAL (SEALED ONLY) performance specifications. TERMINAL (FEMALE) HOUSING (FEMALE) CPA SEALED TPA (FEMALE) INTERFACE SEAL TPA (MALE) HOUSING (MALE) TERMINAL (MALE) WIRE SEAL (SEALED ONLY) HOUSING (FEMALE) TERMINAL (FEMALE) TPA (FEMALE) TPA (MALE) TERMINAL (MALE) HOUSING (MALE) UNSEALED
5 HYBRID SERIES 37
6 HYBRID Specifications connection system Connector PBT+GF Material Male Terminal Copper Alloy (Sn/Au Plate) Female Terminal Copper Alloy (Sn/Au Plate) Operating Temperature Range -40 C ~100 C (120 C max temp.) (USCAR Class II) Operating Temperature Range -40 C ~125 C (145 C max temp.) (USCAR Class III) Current Capacity (See Chart) Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp) Isolation Resistance 500VDC, 20MΩ min Dielectric Resistance 1000VAC (1 minute) Applicable Wire Size See Specific Connector Section Terminal-to-Connector Retention Force See Specific Connector Section Connector-to-Connector Retention Force See Specific Connector Section Terminal UNIT: mm YESC YESC KAIZEN Applicable Wire Size Description Part Number Part Number Plating Europe (mm 2 ) U.S.A. (AWG) Japan (mm 2 ) Male Terminal Female Terminal 1.5mm /-08 Sn/Au 0.35 ~ ~ ~ /-08 Sn/Au 0.75 ~ ~ ~ Sn 0.35 ~ ~ ~ mm Sn 0.75 ~ ~ ~ Sn 1.5 ~ Sn 0.5 ~ ~ ~ mm Sn 1.5 ~ Sn Sn 0.35 ~ ~ ~ mm Au 0.35 ~ ~ ~ Sn 0.75 ~ ~ ~ Au 0.75 ~ ~ ~ Sn 0.35 ~ ~ ~ mm Sn 0.75 ~ ~ ~ Sn 1.5 ~ Sn 0.5 ~ ~ ~ mm Sn 1.5 ~ Sn
7 connection system Retainer Clip/Bracket Dimensions HYBRID UNIT: mm R R 0.80 Part Number Panel Hole Requirements (Ref) 6.5mm Part Number Summary Chart YESC YESC KAIZEN YESC YESC KAIZEN Male Part Male Part Female Part Female Part Part Name Number Number Number Number 1.5mm mm Terminal mm Applicable Clip (Ref) 39
8 HYBRID connection system Part Number Summary Chart (cont.) YESC YESC KAIZEN YESC YESC KAIZEN Color/ Male Part Male Part Female Part Female Part Pole Polarity Description Number Number Number Number 8 A 10 A 13 A 14 A 43 A 43 B 6 x1.5, 2x2.8 6x1.5, 4x2.8 11x2.8,2x6.3 10x1.5, 4x Black 34x1.5, 6x2.8, x6.3 34x1.5, 6x2.8, x6.3 Applicable Terminal Removal Tool/Dimensions Refer to Page for YESC KAIZEN Connector Terminal Removal Tool. Order Number: 49YA (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal), and G0406 (PA Type) (for 6.3 terminal). 40
9 connection system HYBRID Housing Material: PBT+GF Poles Male Housing Female Housing UNIT: mm
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