Firebox X Peak De-manufacturing Instructions
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1 Firebox X Peak De-manufacturing Instructions Document Number: WatchGuard Technologies. Doc # Rev. A Page 1 of 18
2 1.0 Purpose This instruction defines the de-manufacturing process for the recovery of this product family as it pertains to recycling of the major product components. 2.0 Scope This instruction applies to the following product family and family part numbers. Product Family Name Family part # s (not necessarily inclusive) Firebox X Peak Firebox X5000, X6000 and X8000; all revisions WatchGuard Technologies. Doc # Rev. A Page 2 of 18
3 3.0 Instruction 3.1 -Remove labels and rubber feet Material removed (part Desc or P/N & material type) Labels Cert. label: x Metalized poly-film; 1 ea. Made in Taiwan: xxxx-xx - Poly-film; 1 ea. (if applied) Remove labels Labels Mfr. label: x - Poly-film; 1 ea. Product UPC/Serial: x - Poly-film; 1 ea. Input power: x - Metalized Poly-film; 1 ea. (opposite side of pictured unit) Remove labels 3.2 Remove side screws holding upper chassis to lower, and disengage halves WatchGuard Technologies. Doc # Rev. A Page 3 of 18
4 Material removed (part Desc or P/N & material type) x - Philips flathead; Stainless steel; 4 ea. Warranty void label x - Poly-film; 1 ea. UPC/Serial number x - Poly-film; 1 ea. Hex-head standoff x- Hex-head; brass, 2 ea. Remove labels; UPC not pictured Remove screws; 4 ea. Remove Hex-head standoffs; 2 ea. Remove Hard-drive bay by loosening thumb screws and pulling unit out; 2 ea. It may just be cover Disengage by sliding top off bottom 3.3 Remove Mylar Insulator from Chassis Top WatchGuard Technologies. Doc # Rev. A Page 4 of 18
5 Chassis Top x- 20Ga. EG w/powder coat paint (Interpon epoxy/polyester) Mylar insulator x- Mylar; 11x18cm w/adhesive; 1 ea. Remove mylar; 1 ea. WatchGuard Technologies. Doc # Rev. A Page 5 of 18
6 3.4 Remove power supply Material removed (part Desc or P/N & material type) x Philips panhead w/split washer; Steel/zinc; 4 ea. Remove screws, 4 ea. Power supply x Power supply assembly; 1 ea. Disconnect cables Mylar insulator x- Mylar; 11x18cm w/adhesive; 1 ea. Remove mylar; 1 ea. Remove cable assemblies WatchGuard Technologies. Doc # Rev. A Page 6 of 18
7 3.5 Remove power entry and power supply from bottom chassis x Philips panhead w/split washer; Steel/zinc; 1 ea. Disconnect cables from power entry modules Power cable entry assy x- Cable assy; 1 ea. Remove screw x Philips flathead; Steel w/black oxide; 2 ea. Remove switch and power entry Rocker power switch x- OEM switch; 1 ea. Power entry module x- OEM power entry module; 1 ea. Remove screws, 2 ea. WatchGuard Technologies. Doc # Rev. A Page 7 of 18
8 3.6 Remove Cables, Battery, DIMM Memory and IC Heatsink from Main PCBA Battery x CR2032, Lithium; 1 ea. Heatsink x - Aluminum; 1 ea. Heatsink clip x - Stainless steel; 1 ea. Memory DIMM x PCBA; 2 ea. Remove battery Remove heatsink and clip Cable assembly, COM x Flat cable assembly, 5 CM; 1 ea. Cable assembly, LCM x Flat cable assembly, 5 CM; 1 ea.. Remove DIMMs Disconnect cables Disassemble WatchGuard Technologies. Doc # Rev. A Page 8 of 18
9 3.7 Remove Hard-drive Bay and Disassemble the HDD Blank (if no optional HDD installed) Battery warning label x Philips panhead; Steel/zinc; 4 ea. Unscrew four points Remove label Remove screws, both sides, 2 ea. WatchGuard Technologies. Doc # Rev. A Page 9 of 18
10 CPU Heatsink x Copper; 1 ea. Heatsink cover x 20Ga. EG; 1 ea x Philips flathead; Steel/zinc; 4 ea 18 WatchGuard Technologies. Doc # Rev. A Page 10 of
11 3.8 Remove Compact Flash and Cover x Philips panhead w/lock washer; Steel/zinc; 2 ea Remove screws, 2 ea CF cover x - 20Ga. EG w/powder coat paint (Interpon epoxy/polyester) Remove CF by pulling away from connector CF Card x Integrated PCBA Compact Flash device; 1 ea. 18 WatchGuard Technologies. Doc # Rev. A Page 11 of
12 3.9 Remove Fan Assembly and Disassemble Remove fan assembly Fan housing x - 20Ga. EG w/powder coat paint (Interpon epoxy/polyester) x - Phillips, flathead; Stainless steel; 6 ea. Chassis fan x- Fan assy.; 3 ea. Fan control PCBA x PCBA; 1 ea. Remove fan screws, 6 ea Remove guides; 2 ea x - Phillips, panhead w/lock washer; Steel/zinc; 2 ea. Fan module guides x Nylon; 2 ea. Disconnect cables from PCBA Remove PCBA screws, 2 ea Remove Guide Rails from Hard-drive bay WatchGuard Technologies. Doc # Rev. A Page 12 of
13 HDD module guides x Nylon; 2 ea. Remove guides 18 WatchGuard Technologies. Doc # Rev. A Page 13 of
14 3.11 Remove Main PCBA from Bottom Chassis x Philips panhead w/lock washer; Steel/zinc; 11 ea Main PCBA x PCBA; 1 ea Remove screws; 11 ea. 18 WatchGuard Technologies. Doc # Rev. A Page 14 of
15 3.12 Remove Display and Control PCBA s from Bottom Chassis Depress tabs to remove bezel LCD lens xxxx-00x Lexan HP92S; 1 ea. LED light-pipe xxxx-00x PC Bay ; 1 ea Bezel main (painted) x PC/ABS FR , painted with ; 1 ea. Remove light-pipe and LCD lens 18 WatchGuard Technologies. Doc # Rev. A Page 15 of
16 3.13 Remove LCM Assembly from Bottom Chassis x Philips panhead w/lock washer; Steel/zinc; 3 ea Remove screws; 3 ea x - Philips flathead; Stainless steel; 1 ea. Chassis bottom x- 20Ga. EG w/powder coat paint (Interpon epoxy/polyester) Remove screw; 1 ea. 18 WatchGuard Technologies. Doc # Rev. A Page 16 of
17 3.14 Disassemble LCM Module Design for Manufacturing and Environment Document Pull from nylon posts Remove screws; 2 ea x Philips panhead; steel/zinc ; 2 ea. LCD x OEM LCD assembly ; 1 ea. Spacers x Nylon ; 2 ea. Post supports x Nylon ; 2 ea. PCBA x PCBA ; 1 ea. Support bracket x 24 Ga. EG ; 1 ea 18 WatchGuard Technologies. Doc # Rev. A Page 17 of
18 4.0 Applicable Documents 5.0 Revision History REV. NO. REV. DATE REVISED SECTION REASON ECO# A 10/10/2005 n/a Initial Release WatchGuard Technologies. Doc # Rev. A Page 18 of
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