Precision Engineering Workforce Skills Qualifications (PE WSQ) Graduate Diploma in Precision Measurements & Characterisation (PMC)

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1 Precision Engineering Workforce Skills Qualifications (PE WSQ) Graduate Diploma in Precision Measurements & Characterisation (PMC) Information is correct as on 11 May 2017

2 Course Modules 1. Geometry Dimensioning & Tolerancing 2. Engineering Optics & Optical Measurements 3. Precision Measurements (Optical) 4. Image Processing and Industrial Vision Inspection 5. Materials Characterisation for PE Industry Graduate Diploma Completion of 5 modules; Duration approximately 1 year Certificate Completion of each module = 42 to 45 training hours

3 Applications ( Mechanical design, machining and QC) Module 1 Geometric Dimensioning & Tolerancing 14 GD&T control callouts Practical measure GD&T errors For design, machining & QC Precision & quality is not by inspection

4 Applications ( optics & lighting design and applications) Module 2 Making optic sense! Engineering Optics Optical Optics design & Simulation simulation Illumination Lighting technologies Technology Optical LED technology Detection Fibre Optical Optic sensors Sensing & detectors Simulation using ZEMAX

5 Applications (precision optical measurements) Module 3 Quality validation, not inspection! Measurements Standards Error & uncertainty analysis Precision measurement technologies Laser interferometer technology Calibration of precision machines

6 Applications (Image processing & Vision Inspection) Module 4 Image Measurements 2D/3D Vision Inspection X-ray, 2D/3D & CT IR measurement technologies Video image & object tracking IMAGE matters!

7 Applications (Industrial metallography & characterisations) Module 5 Materials & Coating Characterisations Metallography analysis: SEM, EDS, XRF Plastic & composite materials: thermal, mech. FTIR, Raman Thin film characterization: mech., X-ray, spectrum Subject Matter knowledge

8 Curriculum Modules Geometry Dimensioning & Tolerancing Engineering Optics Precision Measurements (Optical) Image Processing & Industrial Vision Inspection Materials Characterisation for PE Industry Design & specify precision budget for QC and dimensional metrology Optical design & simulation Lighting Technologies Optical detection Fibre optics & sensing Measurement uncertainty 2D/3D measurements Laser Interferometer & precision machine metrology 2D/3D vision inspection X-ray CT Thermography inspection Video image inspection & object tracking Metallography & failure analysis Plastic and Composite material characterisation Thin film coating characterisation Competency

9 Eligibility (at a fraction of the costs to you) Course fees per module is $3,000 (before course fee funding & GST) One module: Certificate Five modules: Full Graduate Diploma Singaporeans & Permanent Residents (SPRs) are entitled up to Companies < 200 staff enjoys 90% course fee funding Companies > 200 staff enjoys 70% course fee funding Fees are tax deductible & eligible for absentee payroll ($7.5/hr) Corporate class can be held at your company and at flexible time!

10 Benefits to Company Competent manpower on PE measurements and characterisation Adult Learning: 50% Teaching (classroom training) and 50% Hands-on Experiment Hands-on skills directly applicable to PE manufacturing Uncertainty analysis for quality control and process optimisation Innovation product design and development Opportunities to immerse in R&D environment and State of the Art technology 50 local companies (MNCs and SMEs) have sent their staff for the course of Precision Measurements and Characterisation; received very good feedback 356 WSQ certificates have been issued to the participants of the individual modules 43 participants had completed all 5 modules and were rewarded with the WSQ Graduate Diploma (till the class of )

11 Benefits to Company Strong government (SSG) financial subsidies for all Singaporeans and Permanent Residents (SPRs). Companies with staff strength of less than 200 and sponsoring the employees, they can enjoy up to 90% course fee funding of the course fee; Companies with staff strength of more than 200 and sponsoring the employees, they continue to enjoy up to 70% course fee funding of the course fee; Companies can claim for absentee payroll, up to $7.50/hr: enhanced SME funding: The course fees are tax deductible.

12 Q&A Intake: Every quarterly Duration: Full graduate diploma course (consisting of 5 modules): ~ 1 year Each module: ~ 42 hours, 2 evenings per week, extra sessions provided for hands-on & project; Conducting of modules at company s premises and preferred date/time are possible if the company has 10 or more participants. Subsidies: Course fee: S$15,000 for 5 modules; S$3,000 for each module. Up to 95% course fee funding, subject to eligibility criteria Absentee Payroll is applicable and the course fees are tax deductible Diploma and Certificate: Diploma: Complete 5 modules (4 core units and 1 elective unit) and pass assessment Certificate: Complete module and pass assessment Eligible candidature: Degree holder or polytechnic graduate with 3 years of relevant working experiences

13 Track records Conducted 8 batches of PMC regular classes since 2009 Innovation based training through the solutions development with trainees in their companies after the course (8 cases) Specialized corporate classes trainings - 7 batches Trained trainees promoted to managerial level or converted successfully into R&D staff after training

14 Participating companies include:

15 M1 Geometric Dimensioning & Tolerancing (42 hours) Sessions Topic 1 S1-S4 Topic 2 S5-S10 Topics GD&T Fundamental Concepts And Form Control GD&T Symbols, Terms And Rules Datum And Datum System Form Control Hands-on 1: Understand The Concepts Of Size And Form Control Hands-on 2: Inspect The Circularity Of A Part Hands-on 3:understand The Concept Of Straightness Control On A FOS And Inspection Method GD&T Position Tolerance Control And Graphic Analysis GD&T Advantages Over Coordinate Dimensioning Position Tolerance Control Graphic Analysis (Paper Gage) Strategy For Tolerancing Parts Hands-on 1 :Perform Inspection Of TOP Of Holes And Hole Patterns Hands-on 2 Inspect Perpendicularity Of A Hole And A Slot Hands-on 3: Inspect Profile And Symmetry Errors Topic 3 S11-S14 Orientation, Run-out And Profile Control Orientation, Run-out And Profile Control Hands-on 1: Understand The Concepts Of Perpendicularity And Parallelism Hands-on 2: Inspect Internal/External Runout Control Hands-on 3: Inspect The Total Runout Errors

16 M2 Engineering Optics & Optical Measurements (42 hours) Sessions Topic 1 S1-S4 Topic 2 S5-S7 Topic 3 S8-S10 Topic 4 S11-S14 Topics Optical Design and Simulation Geometrical Optics, Image Formation And Aberrations Case Study 1: Measurement Of Focal Length Of Optical Lens Optical Design And Simulation By ZEMAX Case Study 2: Design And Optimization Of A Low Cost Eye-piece Lighting Technologies Machine Vision Lighting Techniques And Feature Enhancement Lighting Simulation For Vision Inspection Design Of LED Illumination Case Study 3: Enhance The Defects In Vision System By Lighting Techniques Case Study 4: Lighting Design With Simulation Optical Detection Detectors And Detection Electronics Optical Detection Methods Case Study 5: Fiber Optical Displacement Sensor Case Study 6: Photodiode/CCD/CMOS Camera, Signal Detection And Amplification Fibre Optics Sensing Technologies Fibre Optics And Fibre Sensors (Fiber Interferometer, Sensor Array, OCT, Gratings) Industrial Applications (Stress, Strain, Temperature, Chemical, Imaging) Case Study 7: Fiber Interferometer And Profilometer Case Study 8: Fiber Sensor Network

17 M3 Precision Measurements (Optical)(45 hours) Sessions Topic 1 S1-S3 Topic 2 S4-S5 Topic 3 S6-S12 Topics Measurement Error Analysis, Uncertainty And Traceability Measurement Uncertainty And Error Reduction Techniques Metrology Standards And Measurement Traceability Case Study 1&2: Measurement Uncertainty And Error Reduction Techniques Dimension And Tolerance Measurements Coordinate Measurement Machine (CMM) Case Study 3: Precision Measurements Using CMM Surface Profile And Roughness Measurements Patten/Moiré Projection & Interferometer For 3D Surface Profile Measurements Case Study 4: Interferometer & Moiré 3D Surface Profile Measurements Surface Roughness Measurements Using Stylus And Focus Variation Techniques Case Study 5: Stylus And Focusing Variation Surface Roughness Measurements Confocal 3D Measurement Techniques (Mechanical/Chromatic/Laser Confocal) Case Study 6: Confocal 3D Surface Measurement Nanometre Measurement Techniques (AFM, SNOM) Case Study 7: Nano Scale Surface And Radiation Measurements Topic 4 S13-S14 Precision Machine Metrology Laser Displacement Measurement Interferometer (LDMI) And Its Applications Precision Machine Metrology Technology Case Study 8: Calibration Of A Precision Machine Using LDMI

18 M4 Image Processing and Industrial Vision Inspection (42 hours) Sessions Topic 1 S1-S8 Topic 2 S9-S11 Topic 3 S12-S13 Topic 4 S14-S15 2D/3D Vision Inspection Introduction Of Digital Imaging And Imaging Hardware Topics 2D Image Processing: Threshold Filter, Enhancement And Freq Domain Processing Color Image Processing & Camera Calibration Advance Image Processing: Segmentation, Registration, Data Fusion 3D Image Processing: Phase Shifting, Stereo Vision, Structured Patterns Hands-on 1: Inspector Based Digital Image Processing Hands-on 2: Color Image Processing Using SIMTech Color Library Hands-on 3: SIMTech Localized Calibration Hands-on 4: 3D Reconstruction Using Stereo Vision X-ray CT 2D & 3D X-ray Image Processing CT Reconstruction Automatic Segmentation Of CT Objects Hands-on 1: 2D X-ray Imaging And Image Processing Hands-on 2: CT Reconstruction And CT Image Processing Hands-on 3: CT Planar Object Reconstruction And Layer Separation Thermography Image IR Imaging And Image Processing For Subsurface Defect Detection Near IR Imaging For Solar Cell Crack Inspection Hands-on 1: IR Wavefront Sensing For Honey Cone Structure Internal Defect Inspection Video Image Inspection And Object Tracking Sequence Image Processing And Its Applications In Surveillance For Intruder Detection Stem Cell Image Sequence Analysis Hands-on 1: Color Inspection For Intruder Detection Hands-on 2: Stem Cell Image Stitching And Cell Segmentation

19 M5 Materials Characterisation for PE Industry (45 hours) Sessions Topics Topic 1 S1-S4 Metallography And Failure Analysis Metallography And Optical Microscopy Analysis Scanning Electron Microscopy (SEM) X-ray Compositional Microanalysis: Energy Dispersive X-ray Spectroscopy (EDS), Wavelength Dispersive X-ray Spectroscopy (WDS) And X-ray Fluorescence Spectroscopy (XRF) Case Study 1: Metallographic Sample Preparation And Optical Microscopy Analysis Topic 2 S5-S9 Topic 3 S10-S14 Case Study 2: SEM/EDS Morphology & Composition Analysis Plastic And Composite Material Characterisation Thermal Analysis Mechanical Testing And Rheological Analysis Chemical Analysis By Fourier Transform Infrared (FTIR) And Raman Spectroscopy Case Study 3: Test And Analysis For Tensile Strength Of Plastic Components Case Study 4: Thermal Analysis To Identify Unknown Polymers Case Study 5: Surface Contaminant Analysis Using Micro-ftir And Raman Spectroscopy Thin-film Coating Characterisation Microhardness, Nano-indentation And Adhesion Strength Test Optical Properties And Thin Film Thickness Measurement X-ray Analysis For Thin Film Structure And Residual Stress Case Study 6: Micro Hardness And Nano-indentation On Thin Film Coatings Case Study 7: Optical Property Measurement Using UV-VIS-NIR Spectrophotometer Material Characterisation Techniques And Applications In PE Industry

20 General Information Course Registration & Schedules Please visit our website at KTO.SIMTech.a-star.edu.sg Contact Us For technical enquiry, please contact: Dr Ng Boon Ping DID: For general enquiry, please send your enquiries to: