Extruded alloys and tempers:
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- Stephany Julia Atkinson
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2 Exruded alloys and empers: Cosmos aluminium can exrude he majoriy of XXX alloy series in various empers bu mos common alloys & empers used are: The more he conen of Mg and Si, he harder he alloy o exrude and he harder he final produc. See daashees. EN-W (l MgSi0,) DIN.0 EN-W (l Mg0,7Si) DIN. EN-W 0 (l MgSi0,7) DIN. EN-W (l SiMgMn) DIN. ccording o EN 7- (EN- W chemical composiion %) lloy Si Fe Cu Mn Mg Cr Zn Ti Oher l Each Toal 0,0-0, 0,-0,0 0, 0, 0,-0, 0,0 0, 0, 0,0 0, Res 0,0-0, 0, 0, 0, 0,-0,90 0, 0, 0, 0,0 0, Res 0 0,0-0,90 0, 0,0 0,0 0,0-0,70 0,0 0,0 0, 0,0 0, Res 0,7-, 0,0 0, 0,0-,0 0,-, 0, 0,0 0, 0,0 0, Res Properies lloys & Tempers 0 O O O O T T T T T T T T T T T T T T T Temper designaion (as per EN ) O nnealed wrough alloys T Soluion hea reaed & naurally aged. T Cooled from an elevaed emperaure forming operaion & arificially aged (precipiaion hardened) Soluion hea reaed & arificially aged (precipiaion hardened). T Press quenching required. Soluion hea reaed & arificially aged (precipiaion hardened). T Under aged o improve formabiliy (bending emper) Cooled from an elevaed emperaure forming operaion & arificially aged (precipiaion hardened) T o a higher level of mechanical properies hrough special conrol of manufacuring processes. Press quenching required. Physical properies lloys EN-W 0 Meling range 0 C Densiy g/cm,70,70,70,70 Elecrical Conduciviy MS/m Thermal Conduciviy W/(m K) Specific Hea J /(Kg K) 9 9 Thermal Expansion Values -0 o 0 0 C ( - /K), 0 o 0 0 C ( - /K),,,, 0 o 00 0 C ( - /K), 0 o 00 0 C ( - /K), Young s Modulus MPa Shear Modulus MPa 0 0
3 Mechanical Propories (as per EN 7-) lloy Wall Thickness Tensile srengh Proof sress R m R P0, e mm* MPa MPa min min EN-W EN-W EN-W 0 EN-W Elongaion 0mm % min % min rinell Hardness H** Temper e T e T e 90 <e 70 T e 70 <e 9 T e T e 7 <e 7 0 T e 70 <e 9 T e 00 7 e T <e 0 00 T FLT e T FLT <e T FLT <e 0 00 T HOLLOW e 0 70 T e T e <e 9 T * For differen wall hicknesses of a given profile, he lowes specified values of properies shall be considered as valid for he whole profile crosss secion. ** The values for he H hardness are indicaive only. Produc forms & pplicaions lloys Forms Characerisic properies V.good corrosion resisance EN-W Medium srengh Complex secions Exruded round rod/bar nodising qualiy Exruded square, V.good corrosion resisance EN-W hexagonal, recangular Medium srengh rod/bar Complex secions Exruded ube nodising qualiy Exruded profiles EN-W 0 EN-W V.good corrosion resisance Medium-High srengh No complex secions pplicaions rchiecural secions frames, lighings, railing, ladders, furniure, fences, flooring rchiecural secions frames, lighings, railing, ladders, furniure, fences, hea sink Heavy duy srucures, ruck frames, bicycles, flanges, pylons, owers, scaffolding ubes
4 Tolerances & Cerificaions The qualiy conrol deparmen a Cosmos luminium abides wih he following sandards for he producion qualiy conrol and delivery of aluminium profiles. EN Sandard Descripion luminium & aluminium alloys- Exruded rod/bar, ubes and profiles EN 7- Technical condiions for inspecion & delivery EN 7- Mechanical properies EN 7- Round bars, olerances on dimension & form EN 7- Square bars, olerances on dimension & form EN 7- Recangular bars, olerances on dimension & form EN 7- Hexagonal bars, olerances on dimension & form EN 7- Porhole ubes, olerances on dimension & form EN 7-9 Profiles, olerances on dimension & form luminium & aluminium alloys- Exruded precision profiles in alloys EN- W & EN- W EN- 0- Technical condiions for inspecion & delivery (precision profiles) EN- 0- Tolerances on dimension & form (precision profiles) Meallic producs- Types of inspecion documens Inspecion.,.,. Profile size producion range Profile weigh producion range Minimum profile weigh: 0 gr/m Maximum profile weigh: 000 gr/m
5 Square bars Vierkansangen Noes: * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. = Widh = Heigh r = Corner radius sandard 0 r *** Radii less han mm are no saed. * ddiional charge Profile r (***) rea (mm ) Weigh Gewich 0-00 * 0, , , , , , , , , , 0-00, , , , , , ,0
6 Recangular bars (Fla bars) Rechecksangen (Flachsangen) Noes: * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. = Heigh = Widh r = Corner radius sandard 0 r *** Radii less han mm are no saed. * ddiional charge Profile r (***) rea (mm ) Weigh Gewich 0-0 * 0 0, , , , 0-0 0, ,9 0-0 * 0 0, , , , , 0-0 0, , ,9 0-09, 0, , , , , , , , , , , , , , , 0-0 0, , , , 0-0 7, , , ,
7 r (***) rea (mm ) Weigh Gewich , , , , , , , , , , 0-0 0, , , , , 0-0, , , , , , , , , , , , , , , , , 0-0 0, , , , , , , , , , , , , , , , , , ,9
8 r (***) rea (mm ) Weigh Gewich , , , , , , , , , , , , 0-07, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,7
9 r (***) rea (mm ) Weigh Gewich , , , , , , , , , , , , , , , , , , , , 0-0, , , , , , ,9 0-0, , , , , , , , , , , , , 0-0 0, , , , , , , , , , ,7
10 Round bars (Rods) Rundsangen Noes: * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. D = Diameer sandard 0 D *** Radii less han mm are no saed. * ddiional charge Profile D rea (mm ) Weigh Gewich 0-00 * diameer olerance ±0,mm 0, * diameer olerance ±0,mm 0, , , , , , , 0-00, 0, , , , , , , ,0 0-00, , 0-00, , 0-00, , , , , , 0-00, , ,9 0-00, 0-00, , , , , 0-00, ,0
11 D rea (mm ) Weigh Gewich 0-000, , , 0-00, , ,9
12 Symmerical L-Profiles (ngles) Gleichschenklige L-Profile (Winkelprofile) Noes: * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. *** Radii less han mm are no saed. = Widh = Heigh = hickness r, r = Corner radius r sandard 0 r Profile r r rea (mm ) Weigh Gewich 0-00 * 0, 0-00, * 0, , , , 0, , , , , 7 0,0 0-00, 77 0, , , , , , 0, , 0, , , , , , , , , , , , , , 0-00, , , , , , , ,
13 r r rea (mm ) Weigh Gewich , ,9 0-00, , 0-007, , , , 0, , , , , , , , , , , , , , , , , , 0-00, , ,9
14 symmerical L-Profiles (ngles) Ungleichschenklige L-Profile (Winkelprofile) Noes: sandard 0 * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. = Heigh = Widh = hickness r *** Radii less han mm are no saed. r, r = Corner radius r Profile r r rea (mm ) Weigh Gewich 0-0 0, , 0, , , , , , , , , , , , , , , , , , , , , , , 0, , , , , , , , , , , , , ,
15 r r rea (mm ) Weigh Gewich , , , , , , , , , , , , , , , 0-0 0, , , , 0-0 0, 0-0, 0 0, 0-0 0, , , , , 0-0 0, , , , , 0-0 0, , 0-0 0, 0-0 0, , , , , , 0, , , , , , , , , , , ,
16 r r rea (mm ) Weigh Gewich , 0, , , , , , , , , , , , 0-0 0, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 0-00, , , , ,9 0-00, , ,0
17 r r rea (mm ) Weigh Gewich 0-0 0, 0-0 0, , , , , , , , , , , , , 0-0 0, , , , , , , , , , , , , , , ,9
18 T-Profiles T-Profile Noes: * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. *** Radii less han mm are no saed. * ddiional charge Profile Widh Heigh = Widh = Heigh = hickness r = Corner radius r sandard rea (mm ) 0 Weigh Gewich , , , , , , , , , , , , , , , , , , , , , , , , 0-000, , , , 0, , , , , , , , , ,7 r
19 Widh Heigh r rea (mm ) Weigh Gewich , * 9, , , , , , , ,0
20 U-Profiles (U-Channels) U-Profile Noes: * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. *** Radii less han mm are no saed. = Widh = Heigh = hickness sandard 07 Profile rea (mm ) Weigh Gewich , 0, , , , , , 9 0, , , , 0, , , , , , , 0, , , 99 0, , , , , , , , , , , , , , , , , , , , ,0
21 rea (mm ) Weigh Gewich , , , , 0, , , , , , , 0, , , , , , , , , , , 0, , , , , , , , , , , , , , , , , , , , , , , , 07-00, , ,9 07-0, 7 0, ,, , , ,
22 rea (mm ) Weigh Gewich , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 07-00, , , , , , ,
23 Z-Profiles Z-Profile Noes: * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. *** Radii less han mm are no saed. = Widh = Widh = Heigh = hickness sandard 0 Profile rea (mm ) Weigh Gewich , , , , , , , , , , , ,9
24 Square ubes Vierkanrohre Noes: * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. = Widh = Heigh = Thickness sandard 09 *** Radii less han mm are no saed. * ddiional charge Profile rea (mm ) Weigh Gewich 09-00, 0, , 0, , , 0, , , , 0, , , , 7 0, , , , , , , , 0, , , 7, , , , , , , 7, , , , 09-00, 09-00, 0, , 09-00, 7, 09-00, , , , ,7
25 rea (mm ) Weigh Gewich , , *, , , , , *, , , 97, , , * 7, , , , , , * 9, 09-00, * 7, , , * 70, * 7, ,
26 Recangular ubes Recheckrohre Noes: sandard * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. = Widh = Heigh = hickness *** Radii less han mm are no saed. * ddiional charge Profile rea (mm ) Weigh Gewich -00 0, 0, -00 0, 0, , -0 0, 9 0, , -007, 0,0-00 0,9-0 0, 0, , , 0, , , 0, , , 0, , , , ,79-0 0,0-0 0, 0, , -0, 7 0, -0 0, , , , 0, , 7 0, , , , , 0, , , , , , ,
27 rea (mm ) Weigh Gewich -0 0,7-0, , , 0 0, , , , -0 0, 0, ,77-0 0, , , 7, ,0-0 0, , ,, , ,77-0 0, , 0, , -0 0, , -00 0,7-0 7, -0 0, 0, , , -00 0,77-0, ,0-00 0, 7, , , , -0 0, -00 0, -00 0, , , 0, , , , ,0-0 7,, -0 7, , , 9 0, , , , 00,
28 rea (mm ) Weigh Gewich , , , , 0, , , 7, , , , , , -07 0, 7, , , ,7-0 0, ,0-0 0,, -0 0, , , , , , , , , , , ,7-0 0, 77, , , , , ,9-0, ,7-07 0, -0 0, , , , , ,0-07, *, -007, , , *, -0 0,
29 rea (mm ) Weigh Gewich , ,7-0077, ,7-009, 97, -0, , , -0, ,90-0 0, 7, , , -0 0, -00 0, , -0 0,09-00,0-0, , , *, , * 7, -0 0, , -00 0, , , , , , , , -0 00, , * 7, , ,, , , -0 00, , ,
30 Round ubes Rundrohre Noes: * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. *** Radii less han mm are no saed. * ddiional charge Profile D d D = Ouer Diameer d = Inner diameer = hickness sandard rea (mm ) Weigh Gewich -007 * 0,0-07, * 0,0-007 * 0,0-0 7, 0 0, , -070, 9 0, -0 0, -0 9 * 0,0-009 * 0, , * 9 0, -00 0,7-07 * 0, ,9-09 * 0, , * 0, , ,7-900 * 7 0, -00 0, -009, 0,9-0 0, -0 7, 0, , * 7 0, -0 9, 0, , * 0, , 7 0, , -09 0, 7 0, , , , -0 0 * 0, , -900 * 9 0,9 D d
31 D d rea (mm ) Weigh Gewich -0, 0, * 7 0,0-900,, * 90 0, -009, 0, ,9-0 0, 77 0, , -00 0, , -009 * 0, -00 0, , 0, , -0 0, 0, , , , * 97 0, -0 9, 0,9-00 0, -0, 0, -0 * 7 0,9-900,, * 0,7-09, 0, , -00 0, 0, , ,0-00 7, ,9-0 7, 9,, -0 * 0, -0 0, , ,, * 0, , 0, , , 9 0, ,9-00 0, -00 0, 0, , -0 0,7-07 0, ,99-0, ,7-07 0, 0, ,07-009,70-0,
32 D d rea (mm ) Weigh Gewich -0, 07, ,7-0, 7 0,9-000, -00 0,9-900,,, 0,97-0, 0,7,, -90, 0, 7,0-09, 0,,0, * 0, , * 9 0, , -00 0, 7,0-00 0, , , , , , , , ,, -0 7, -00 7, * 7 0,7-009 * 0,9-000,, -00 7, , , -0, , -0 0, ,79-00,, * 0,0-0 9, -00 * 9,07-00, 9, -0 9, ,, , * 7, , , ,7-0 70, , , , 9, , , , 77,
33 D d rea (mm ) Weigh Gewich , * 90, , * 9, , , , ,9-00 7, , 7, , -0 90, , , *, , * 7, * 9, , , , -90 * 7,7-0 0 * 97, -000 * 990, , -00 9,7-07 * 79, , -00 * 7,00-00 *,9-0,9-00 0, -09, * 9, *, -0 7, -077, , 79 7, -0 * 97, -00 9,0-0 7 *, -0 * 7, -0 * 7, -07 * 709, -007,7-0 7 * 77,7-00 * 90, -009 *,7-00 7, -07 * 0,00-0, * 79 7, * 0,7
34 Square ubes wih rounded corners Vierkanrohre mi gerundeen Ecken Noes: * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. *** Radii less han mm are no saed. = Widh = Heigh = hickness r = Corner radius sandard r Profile r (***) rea (mm ) Weigh Gewich -00 0, 0, , ,9-000, 0, , , , 90, , , 7, , 0,9-00 0, -00 0, -00 0, -00 0, ,9-00 7, ,70-00, 7, ,, , , , ,7
35 Recangular ubes wih rounded corners Recheckrohre mi gerundeen Ecken Noes: * The weigh of each profile is calculaed by measuring i's cross-secional area and muliplying i by he maerial densiy. The aluminium densiy is considered o be,70 ** lloy and Lengh is subjec o cusomer's reques. = Heigh = Widh = hickness sandard r *** Radii less han mm are no saed. r = Corner radius Profile r (***) rea (mm ) Weigh Gewich , , , , , , , , , , , , , , 7, , ,9-00 0, , , , , , ,77
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