Abrasive Flap Disc Selection Guide

Transcription

1 Abrasive Flap Disc Selecion Guide Weld Blending Grinding Deburring Deflashing Sock Removal Surface Finishing Edge Chamfering Weiler s abrasive flap discs grind and finish in one sep, saving you ime and money!

2 3 Performance Levels Technical Informaion PREMIUM PERFORMANCE Flap Disc Produc Feaures Grain Type Flap Disc Produc Tiers Saber Tooh Use: Cool, fas cuing on SS, AL & hard-ogrind meals Cloh Type: Top coaed ceramic poly-backed Syles: Type 27 HD or ype 29 sandard Backing: Phenolic PAGE 4 Big Ca Use: Conformable wih superior life; indusrial applicaions on seel and sainless Cloh Type: Premium zirconium or aluminum oxide Syle: Type 27 high densiy Backing: Phenolic Tiger Paw Use: Aggressive performance and long life; heavy-duy edge-grinding applicaions on seel and sainless Cloh Type: 100% zirconium poly coon-backed Syles: Type 29 or 27 sandard Backing: Phenolic PAGE 8 Vorec Pro Use: Sandard performance on seel and sainless Cloh Type: Zirconium coon-backed Syles: Type 29 or 27 sandard Backing: Phenolic or aluminum PAGE 5 PAGE 6 HIGH PERFORMANCE PAGE 10 New! FAST CUT Original Tiger Use: Premium performance; indusrial applicaions on seel and sainless Cloh Type: Premium zirconium or aluminum oxide Syles: Type 29 or 27 sandard Backings: Phenolic or aluminum Trimmable Use: Trimmable and flexibile; for exended life and fille welds on seel and sainless Cloh Type: Premium zirconium or op coaed ceramic poly-backed Syle: Type 29 sandard Backing: Nonmarking composie PAGE 7 BobCa Mini Flap Discs Use: Fas grinding in igh areas on seel and sainless Cloh Type: Premium zirconium Mouning: Threaded arbor, drive mandrel or Noron Speed-Lok Syles: Type 29 or 27 sandard Backing: Non-marking composie PAGE 5 Tiger Paw Super HD Use: Conformable wih exended life; heavy-duy edge-grinding applicaions on seel and sainless Cloh Type: 100% zirconium poly coon-backed Syle: Type 27 high densiy Backing: Phenolic PAGE 9 Vorec Pro HD Use: Conformable wih long life; applicaions on seel and sainless Cloh Type: Zirconium coon-backed Syle: Type 27 high densiy Backing: Phenolic PAGE 11 Produc Diameer Produc is Conaminan-free Performance Level, Applicaion and Maerial Visi Our Websie Bar Code, Iem Number and Gri Size Lab Tesing Resuls Iem(s) Tesed: 4-1/2" x Flap Discs - Gri Zirconium Read and comply wih he Safey Sandards of he American Naional Sandards Insiue - ANSI B7.1 "Safey Requiremens - For he Use, Care and Proecion of Abrasive Wheels". Observe all speed resricions indicaed on producs, conainers, labels or prined in lieraure. NEVER exceed he Maximum RPM! Safey goggles and face shields worn over safey glasses wih side shields MUST BE WORN BY ALL OPERATORS AND OTHERS IN AREA OF ABRASIVE OPERATIONS. Comply wih he requiremens of ANSI Z87.1 "Occupaional Eye and Face Proecion". Appropriae clohing mus be used where here is a possibiliy of injury ha can be prevened. Hearing proecion mus be worn where required. Wear respiraory proecion agains dus and fumes (see ANSI Z88.2). Max. RPM Raing Wear Eye Proecion Wear Respiraory Proecion Wear Hand Proecion Read Safey Informaion Wear Hearing Proecion Wear Proecive Clohing Keep All Guards In Place Made in U.S.A. Produc The following are he resuls of an auomaed es comparing he Weiler Tiger 4-1/2" Type 29 sandard Flap Disc vs. wo major manufacurers of flap discs producs. The es involved grinding for up o minues (only he Tiger made i ha long) on mild seel bar sock. Reciprocaing Flap Disc Machine - The angle grinder is mouned a a 15 angle and applies 15 pounds of weigh o he 1/8" hick workpiece. The grinder moves back & forh over an 8" pah and he flap disc and workpiece weighs are aken every minue. Toal Grams Removed from Workpiece over Life of Flap Disc Weiler 503 Compeior #1 Compeior # ,000 1,500 2,000 2,500 3,000 3,500 4,000 Toal Grams Removed Imporan Safey Informaion Weiler 503 Compeior #1 Compeior #2 Toal Useable Life of Z Flap Disc Minues The 503 flap disc ouperformed he compeiion in boh maerial removal and life. More work and fewer changeovers increases produciviy and reduces overall grinding & finishing coss. Safey gloves mus be worn. Keep all guards in place. Weiler Tiger Premium Indusrial Grade Producs - Engineered and manufacured o maximize performance and minimize operaing coss in all surface grinding applicaions. The use of superior consrucion, he highes qualiy maerials and he mos sringen manufacuring processes deliver consisen performance and he lowes cos-of-use. Saber Tooh Ceramic Flap Discs Big Ca High Densiy Flap Discs Original Tiger Abrasive Flap Discs Trimmable Tiger Flap Discs BobCa Mini Flap Discs Weiler Tiger Paw High Performance Indusrial Grade Producs - Engineered and manufacured o maximize performance on heavy-duy edge grinding applicaions such as pipe beveling and breaking he edge on plasma orch cu maerials. The combinaion of 100% Zirconium grain, polycoon cloh and superior grain reenion ensures long life and a consisen maerial removal rae over he life of he disc, increasing producion hroughpu and lowering overall grinding coss. Tiger Paw Abrasive Flap Discs Tiger Paw Super High Densiy Flap Discs Weiler Vorec Pro Fas Cu Professional Grade Producs - Manufacured using similar produc consrucion and o he same exacing sandards as oher Weiler flap discs, bu engineered o provide coseffecive use. Vorec Pro Abrasives are an economical choice for he consrucion rades, low volume producion shops and he professional conracor. Vorec Pro Abrasive Flap Discs Vorec Pro High Densiy Flap Discs 2

3 Technical Informaion Flap Disc Produc Consrucion Grind and Finish in One Sep! Weiler's Coaed Abrasive Flap Discs save you ime and money. There's no need o swich from a Type 27 Grinding Wheel o a Resin Fiber Disc because flap discs grind and finish in one sep. This resuls in fewer changeovers and increased produciviy. Flap Disc Consrucion Syles: Angled Syle - Type 29 Maximum aggression Long life Ideal working angle of Fla Syle - Type 27 Smooh grinding acion Long life Ideal working angle of less han 15 High Densiy Syle - Type 27 Thicker disc wih longer flaps Conforms o curved & irregular surfaces Maximum life Ideal working angle of less han 15 Why Choose Flap Discs? Flap discs replace grinding wheels and resin fiber discs by grinding and finishing in ONE sep! Flap Discs vs. Grinding Wheels: Rapid sock removal Smooh finish wihou gouging Cool cuing and less glazing Lighweigh Less vibraion reduces operaor faigue Reduced noise Flap Discs vs. Resin Fiber Discs: Las 20 imes longer Fewer changeovers reduce overall grinding and finishing coss Consisen finish No back-up pad needed Easy o sore, no curling Reduced loading Grain Selecion Gri Size Selecion Grain Type Grain Feaures Applicaion Coarser Gris: 24,, Maximum maerial removal. Ceramic Finer Gris:,, Achieve desired finishes. Zirconium Aluminum Oxide Numerous crysals Cu rae consan for 75% of grinding life Self-sharpening grain - consisen sharp edge Long life - dissipaes hea Muli-Crysal Fas cu rae Self-sharpening Sands up o heavy pressure & high emps. Single Crysal Cu rae declines a sar of grinding Fracuring - dulling High cu rae and long life on sainless, aluminum and oher hard-o-grind meals. High rae of sock removal and long life in demanding applicaions. General purpose mealworking applicaions. For Bes Resuls: Use 1 gri size coarser han resin fiber disc. gri, use same size. Backing Selecion Aluminum: Rigid suppor for maximum aggression; recyclable. Composie*: Trimmable, non-marking backing; allows access o hardo-reach angles. Weiler s Ceramic and Zirconium Flap Discs are conaminan-free, which means Iron, Sulfur and Chlorine are 0.1%. Phenolic: Prevens backing from scraching he workpiece. *BobCa Discs are no rimmable

4 Grinding and finishing he cener weld seam of a sainless seel sink Premium Performance Flap Discs Saber Tooh Ceramic Flap Discs provide cool, fas cuing acion on hard-o-grind meals, resuling in lower grinding and finishing coss. Fas cu and long life due o he aggressive self-sharpening ceramic grain. Specially formulaed grinding aid prevens dulling and glazing of grain and allows for "cool cuing" - proecing high value pars from hea discoloraion. Designed o work wih hea sensiive maerials such as Aluminum, Sainless Seel, Inconel, Tianium and oher hard-o-grind meals. Saber Tooh Phenolic Back - Flap Disc - Angled Syle (Type 29) - Cool, fas cuing on hard-o-grind meals. Arbor Ceramic Max. Iem Diameer Hole Gri Size RPM Number 4-1/2" /2" 5/8" Nu " 8, " 5/8"-11 8, Nu Paen # 6,945,863 Brigh Red Grinding Aid Dissipaes Hea CHECK OUT THE VIDEO Trimmable Saber Tooh Composie Back - Angled Syle (Type 29) - Cool, fas cuing on hard-o-grind meals. High sock removal, long life and flexibiliy. Weiler Innovaion! Weiler's Ceramic Flap Discs were he firs line in he markeplace o include a rimmable backed disc, providing: Exended disc life. High flexibiliy which enables access o hard-o-reach areas such as righ angles and irregular shapes. Non-marking backing will no damage he workpiece, resuling in less rework and scrap. Arbor Ceramic Max. Iem Diameer Hole Gri Size RPM Number 4 1/2" /2" 5/8" Nu Paen # 6,945,863 Saber Tooh High Densiy - Phenolic Back - Fla Syle (Type 27) - Cool, fas cuing on hard-o-grind meals. 30-% longer life han sandard flap discs. Diameer Arbor Hole Ceramic Gri Size Max. RPM Iem Number 4-1/2" /2" 5/8" Nu " 7" Paen # 6,945,863 5/8"-11 Nu 8,0 8,

5 Big Ca High Densiy Flap Discs are hicker discs wih larger flaps which conform o curved and irregular surfaces while producing a consisen finish. 30-% longer life han sandard flap discs. Premium Performance Flap Discs 22% MORE CLOTH han compeiors' high densiy flap discs! Big Ca - High Densiy - Phenolic Back - Fla Syle (Type 27) - Superior life and conformabiliy; for indusrial applicaions on seel and sainless. Arbor Gri Max. Iem Number Diameer Hole Size RPM Zirconium Aluminum Oxide 4-1/2" 12, /2" 5/8"-11 12, Nu " 8, " 5/8"-11 8, Nu Paen # 6,945,863 Blending a weld on a seel par wih a Big Ca flap disc. 509 BobCa Mini Flap Discs are designed for use on righ angle die grinders, providing smooh grinding and enhanced conformabiliy in igh areas where blending discs do no hold up. Oulas Blending Discs 19 o See adaping nus and drive mandrel on page 12. Tigh area surface blending wih a BobCa disc. BobCa Discs - Composie Back - For smooh grinding and enhanced conformabiliy. Diameer Paen # 5,951,389 Zirconium Max. Iem Number Gri Size RPM Type 27 Type 29 2" 30, " 20, See page 12 for drive mandrel

6 Premium Performance Flap Discs Original Tiger Discs are he benchmark of he indusry. Engineered and manufacured o maximize performance and minimize operaing coss in all surface grinding applicaions. The use of superior consrucion, he highes qualiy maerials and he mos sringen manufacuring processes delivers consisen performance and he lowes cos-of-use. #1 Seller Removing rus, corrosion and piing from he bevel end of pipe. Original Tiger Discs - Premium performance; for indusrial applicaions on seel and sainless Dia. 4" Arbor Gri Hole Size 5/8" 4-1/2" 4-1/2" 5" 6" 6" 7" 7" 5/8" - 11 Nu 5/8" - 11 Nu 5/8" - 11 Nu H24 H24 H24 H24 H24 Max. RPM 15,000 12,000 10,200 10,200 8,0 8,0 Paen # 6,945,863 H When grinding seel and oher ferrous maerials, a gri Tiger Disc is more producive han a 24 gri. 24 gri Tiger Discs are mos producive when used on aluminum and oher sof maerials. Angled Syle (Type 29) Iem No. Phenolic Back Zirconium Aluminum Oxide Aluminum Back Zirconium Weiler Innovaion! Fla Syle (Type 27) Iem No. Phenolic Back Zirconium Aluminum Oxide s in he marke o offer aluminum backed flap discs! (Sronges in he indusry)

7 Premium Performance Flap Discs Trimmable Tiger Discs are durable and efficien, and designed for hard-o-reach angles and increased life! The unique composie backing can be rimmed, exposing more abrasive maerial and exending disc life, resuling in lower grinding and finishing coss. The rimmable backing also allows for high flexibiliy, enabling he operaor o access hard-o-reach areas such as righ angles and irregular shapes, and grind on-edge wihou changing ools, increasing produciviy. The non-marking backing will no damage he work-piece, resuling in less re-work and scrap. Trimmable Tiger Disc - Composie Back - Angled Syle (Type 29) - Trimmable and flexible; for exended life and fille welds on seel and sainless. Arbor Zirconium Max. Iem Diameer Hole Gri Size RPM Number 4-1/2" /2" 5/8" Nu " 12, " 5/8"-11 12, Nu Paen # 6,945,863 Weiler Innovaion! 1s in he marke o offer rimmable backed flap discs wih Meal 5/8"-11 Nus! (Eliminaes he possibiliy of cross-hreading or nu sicking o spindle afer use.) Trimmable backing for exended disc life. The Trimmable Tiger Disc's innovaive design enables he operaor o reduce he diameer of he backing o exend disc life. To rim backing, press up agains a sharp meal edge. Grinding in corners is easier wih he flexibiliy of he Trimmable Tiger Disc! Weiler was he firs manufacurer of Abrasive Flap Discs in he U.S.A. The backing can be rimmed up o 3/8" from he original diameer, dramaically exending he life of he disc. See adaping nus on page

8 High Performance Flap Discs NEW! Perfec for on-edge grinding Tiger Paw TM Flap Discs are designed for he user looking for aggressive performance and long life in heavy-duy applicaions like edge grinding. 100% zirconium grain is fas cuing wih long life, resuling in fewer changeovers and increased produciviy. Superior grain reenion - lass longer and mainains perfec cuing angle o provide excellen performance and susained sock removal when grinding on-edge. Engineered poly/coon cloh feaures excellen grain reenion for maximum disc life. Beveling a pipe edge wih a Tiger Paw Flap Disc. Tiger Paw - Phenolic Back - Angled Syle (Type 29) - Aggressive acion and long life; for heavy-duy applicaions on seel and sainless. CHECK OUT THE VIDEO Arbor Zirconium Max. Sandard Iem Diameer Hole Gri Size RPM Pack Number 4" 5/8" 15, /2" /2" 5/8" Nu " 12, " 5/8"-11 12, Nu " 8, " 5/8"-11 8, Nu Paen # 6,945,863 Tiger Paw - Phenolic Back - Fla Syle (Type 27) - Smooh acion and long life; for heavy-duy applicaions on seel and sainless. Arbor Zirconium Max. Sandard Iem Diameer Hole Gri Size RPM Pack Number 4" 5/8" 15, /2" /2" 5/8" Nu " 12, " 5/8"-11 12, Nu " 8, " 5/8"-11 8, Nu Paen # 6,945,

9 High Performance Flap Discs Tiger Paw TM Super High Densiy Flap Discs feaure hicker and larger flaps ha conform o curved and irregular shapes while producing a consisen finish. These high densiy flap discs are designed for he user looking for exended life and conformabiliy in heavy-duy applicaions. % more abrasive cloh han a sandard flap disc. 100% zirconium grain provides superior edge grinding. Engineered poly/coon cloh feaures excellen grain reenion for maximum disc life. Tiger Paw XHD - Super High Densiy - Phenolic Back - Fla Syle (Type 27) - Exended life and conformabiliy; for heavy-duy applicaions on seel and sainless seel. Arbor Zirconium Max. Sandard Iem Diameer Hole Gri Size RPM Pack Number 4-1/2" 12, /2" 5/8"-11 12, Nu " 8, " 5/8"-11 8, Nu Paen # 6,945,863 Weld blending on he corner of a securiy gae wih a Tiger Paw XHD When Performance Couns, Coun On Weiler! The following are he resuls of auomaed esing comparing he Weiler Tiger Paw 4-1/2" Type 29 sandard densiy Flap Disc vs. five major manufacurers of flap disc producs. Reciprocaing Flap Disc Machine - The angle grinder is mouned a a 15 angle and applies 15 pounds of weigh o he 1/8" hick workpiece. The grinder moves back & forh over an 8" pah and he flap disc and workpiece weighs are aken every minue. Toal Grams of Meal Removed from Workpiece Over Life of Flap Disc Weiler Tiger Paw Compeior #1 Compeior #2 Compeior #3 Compeior #4 Compeior #5 Tiger Paw Removed The Mos Meal! ,000 1,500 2,000 2,500 3,000 3,500 4,000 Toal Grams of Meal Removed 4,500 Toal Grams of Cloh Los Over Life of Flap Disc Weiler Tiger Paw Compeior #1 Compeior #2 Compeior #3 Compeior #4 Compeior #5 Tiger Paw Los The Leas Amoun Of Cloh! See adaping nus on page Toal Grams of Cloh Los 45 The Weiler Tiger Paw flap disc ouperformed he compeiion in boh maerial removal and life. More work and fewer changeovers increases produciviy and reduces overall grinding and finishing coss

10 Fas Cu Flap Discs Vorec Pro Flap Discs - Manufacured using similar produc consrucion and o he same exacing sandards as oher Weiler flap discs, bu engineered o provide cos-effecive use. Vorec Pro Abrasives are an economical choice for he consrucion rades, low volume producion shops and he professional conracor. Grinding welds on a fabricaed seel par Vorec Pro Flap Discs - Sandard performance on seel and sainless. Diameer Arbor Hole Zirconium Gri Size 4" 5/8" 4-1/2" H24 4-1/2" 5/8" - 11 H24 Nu 5" H24 7" H24 7" 5/8" - 11 H24 Nu Max. RPM 15,000 12,000 8,0 8,0 Angled Syle (Type 29) Iem No. Phenolic Back Aluminum Back Paen # 6,945,863 H When grinding seel and oher ferrous maerials, a gri Vorec Pro flap disc is more producive han a 24 gri. 24 gri Vorec Pro flap discs are mos producive when used on aluminum and oher sof maerials. Fla Syle (Type 27) Iem No. Phenolic Back See adaping nus on page

11 Fas Cu Flap Discs Vorec Pro High Densiy Flap Discs provide increased conformabiliy a a value price. Vorec Pro - High Densiy - Phenolic Back - Fla Syle (Type 27) - A hicker disc wih larger flaps for increased conformabiliy and smooh grinding a a value price. Arbor Zirconium Max. Iem Diameer Hole Gri Size RPM Number 4-1/2" 12, /2" 5/8"-11 12, Nu Paen # 6,945,863 Grinding a weld on a seel par Vorec Pro - Display Packaged - Angled Syle (Type 29) - Sandard performance on seel and sainless. Diameer Arbor Hole Zirconium Gri Size Max. RPM Phenolic Back 4" 5/8" 15, " 5/8"-11 15,000 Nu 4-1/2" 4-1/2" 5/8"-11 Nu 7" 7" 5/8"-11 Nu 8,0 8, Iem Number Aluminum Back

12 Adaping Sysems For Abrasive Flap Discs Adaping Nus and Spanner Wrench - For use wih flap discs wih 5/8" or arbor holes. Descripion Thread Size For Use Wih Iem Number Adaping Nus 3/8"-24 4" Flap Discs wih 5/8" Arbors (Can be used wih an adjusable or combinaion wrench) Adaping Nus 5/8"-11 Nu 4-1/2", 5" & 7" Flap Discs wih Arbors Spanner Wrench Iem No only When mouning, adapers mus be nesed, see illusraion below. BobCa Drive Mandrel Descripion Iem Number For mouning 2" & 3" BobCas on ools wih 1/4" colles Noe: 3" BobCas can also be mouned on Noron Speed-Lok TS back-up pads and Weiler meal hub pad #509. Speed-Lok TS is a regisered rademark of Noron Co. Mouning Flap Discs wih 5/8" or Arbors Adaping Nu Abrasive Flap Disc Adaping Nu Righ Angle Grinder Weiler offers a full assormen of high performance, American made wire brushes engineered specifically for use on 4-1/2 righ angle grinders? CHECK OUT OUR VIDEOS See These Cas In Acion! Scan he code above o view our 4-1/2" Roughneck Weld Cleaning Brush Flyer, or visi for more informaion. Visi our websie o see all of our videos demonsraing applicaions and advanages of our abrasive flap disc producs. Saber Tooh Tiger Paw Disribued By: Weiler Corporaion. All Righs Reserved. Form Reorder No.: WC023 Rev NVO