TRANSFORMER TEST SYSTEMS

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1 TRANSFORMER TEST SYSTEMS 20203

2 TRANSFORMER TEST SYSTEMS FROM PHENIX Broad Range Covers Mos Applicaions PHENIX Technologies offers a complee line of Transformer Tes Sysems, from a small porable uni wih a raing of 2.5 kva o Power Transformer Tesing Sysems capable of esing ransformers wih very high volage and power raings. The line includes boh single and hree phase sysems for boh disribuion and power ransformers. The able below liss he kva raing of he sandard sysems, and he maximum kva raing of he ransformers ha may generally be esed by each sysem. The maximum kva raing o be esed is based on a ransformer impedance of 6.25%. The power raings are based on a 25% duy cycle (5 minues ON/15 minues OFF). Oher duy cycles are available. Please consul Phenix Technologies for your specific requiremens. Cusom Buil To Your Specificaions All Transformer Tes Sysems from Phenix Technologies are buil in our wesern Maryland faciliy. This includes fabricaion of he cabine, winding of he power ransformer, regulaor consrucion, assembling he componens, programming, and final es. This allows us o mainain posiive qualiy conrol over each sep of he process, resuling in a superior es sysem wih an exended service life. We have he capabiliy o offer a cusom buil sysem o each clien. Our design engineers will work wih you o develop a es sysem exacly suied o your requiremens. Each Sysem Performs A Wide Variey of Tess All Phenix es sysems are designed o perform ransformer ess in accordance wih ANSI C57 and IEC 76 sandards, laes ediion. These ess include: Exciaion curren measuremen Exciaion loss (core loss) Impedance volage measuremen Full load curren Copper loss (load loss) Temperaure measuremen Wih he appropriae opions addiional esing capabiliy includes: Applied Poenial Induced Poenial Winding Resisance Measuremen Turns Raio Sandard Volage Oupus Inpu Available Curren/Volage Taps Curren Model (380V/50 HZ)* (480V/60 HZ)* 240V 300V 480V 600V 1000V 1600V 2400V TTS A 70A 130A 104A 65A 52A 31A 19A N/A TTS A 115A 216A 172A 108A 86A 52A 32A N/A TTS A 225A 433A 346A 216A 173A 104A 65A N/A TTS35 55A 50A 86A 69A 43A 34A 20A 13A 8A TTS65 105A 85A 156A 125A 78A 62A 37A 23A 15A TTS A 130A 240A 192A 120A 96A 57A 36A 24A TTS A 200A 375A 300A 187A 150A 90A 56A 37A *Noe: Oher inpu volages are available. Sandard Conrol Panel (picured above) Dimensions and Weighs Model Widh Deph Hiegh Weigh TTS "(1,220 mm) 63"(1,600 mm) 73"(1,855 mm) 2,400 lbs.(1,090 kg.) TTS "(1,220 mm) 63"(1,600 mm) 77"(1,960 mm) 2,700 lbs.(1,225 kg.) TTS "(1,474 mm) 84"(2,134 mm) 98"(2,490 mm) 5,400 lbs.(2,455 kg.) TTS35 48" (1,220 mm) 63"(1,600 mm) 73"(1,855 mm) 2,600 lbs.(1,180 kg.) TTS65 48"(1,220 mm) 63"(1,600 mm) 77"(1,960 mm) 3,000 lbs.(1,365 kg.) TTS100 58"(1,474 mm) 84"(2,134 mm) 98"(2,490 mm) 5,400 lbs.(2,452 kg.) TTS155 58"(1,474 mm) 84"(2,134 mm) 98"(2,490 mm) 6,000 lbs. (2725 kg.) * Specificaion subjec o change wihou noificaion. Sysems Tesing Capaciy Max Tesing Capabiliy Model 1-phase 3-phase TTS kva N/A TTS kva N/A TTS ,667 kva N/A TTS kva 500 kva TTS kva 1,000 kva TTS kva 1,500 kva TTS155 1,445 kva 2,500 kva

3 TECHNICAL ADVANTAGES Flexibiliy/Reliabiliy The Phenix Engineering saff has developed ransformer es sysems ha offer he cusomer reliabiliy and flexibiliy. By uilizing Programmable Logic Conrollers (PLC) in he conrol sysem, he Phenix TTS allows he cusomer he abiliy o add opional feaures or change he es ses operaing procedures by reprogramming he PLC. This is much more cos effecive han rewiring he es se as was required in radiional es sysems. Reliabiliy is a op prioriy for Phenix. We mainain our sysem s op performance record by adhering o our company s sric qualiy guidelines. Crafsmanship and he use of op qualiy maerials and componens insure he cusomer years of reliable service from heir Phenix ransformer es se. The volage regulaing sysem of Phenix ransformer es ses will vary beween hree differen variable ransformer ypes. The power raing of he es sysem is he deermining facor. The smaller sysems uilize a oriodal ype regulaion sysem while he larger sysems use he Phenix column ype regulaor. For exremely large applicaions a THOMA ype regulaor is uilized. Deailed informaion on all of hese unis can be found in brochure #70105 iled Volage Regulaors. Safey Feaures Zero-sar inerlock Slow- and fas-acing proecive devices on power ransformer, regulaor, measuremen sysem, and oher criical componens Foo swich Provision for Exernal Securiy Circui wih indicaor Flashing red warning ligh EMERGENCY OFF mushroom swich Exernal inerlock provision Recessed jacks for oupu leads Insrumenaion Volmeer Three 4½ digi LED displays swich selecable beween RMS and Average readings. Accuracy: ± 0.5% of reading + leas significan digi Ammeer Three 4½ digi LED displays. Ranges: /10.00/100.0/1000A. Accuracy: ± 0.5% of reading + leas significan digi Wameer One 4¾ digi LED display wih six o eigh ranges. Accuracy: ± 0.5% of reading + leas significan digi a 1.0 power facor ± 1.5% of reading + leas significan digi a 0.3 power facor ± 3.0% of reading + leas significan digi a 0.1 power facor Thermomeer One 4½ digi display Range: degrees C Accuracy: ± 1 degree C For ransformers ha operae a very low power facors, Phenix offers high accuracy measuremen sysems. For hese ypes of sysems consul your Phenix Represenaive. Sandard Design Feaures Conrol power key swich wih indicaor Main and conrol power circui breakers Duy cycle 5 minues ON/15 minues OFF a raed power Moor-driven ap swich wih indicaors Moorized conrol of oupu volage Adjusable rae of rise Raise and lower pushbuons wih OFF ZERO indicaor Tes mode selecor swich wih indicaor Semi-auomaic ranging of wameer and volmeer wih direc readou Hold feaure o freeze all meer displays for recording RMS and Average responding volmeers 3-wameer mehod of power measuremen Volage sensing leads Fork ruck and overhead lifing provisions Transformer Tes Sysem wih Operaor Inerface Display Conrol Panel

4 OPTIONAL FEATURES AVAILABLE Daa Acquisiion Phenix Technologies has designed a complee daa acquisiion sysem o record all es daa and perform he necessary correcion calculaions per ANSI C57 and IEC 76 sandards. The sysem calculaes correced losses, efficiency, regulaion and percen impedance. Time saved by eliminaing manual daa recording and calculaion resuls in rapid pay back of he sysem. Compuer aided daa acquisiion is increasingly becoming he sandard as cusomers demand compuer generaed repors ha reduce operaor error. The sysem feaures Windows - based esing sofware which builds a daa base of ransformer es resuls and creaes accurae final es repors. The sofware offers easy sep by sep insrucions o guide he operaor hrough each es procedure. Seup maps for each es are provided o reduce cosly connecion misakes. The opions secion allows he sofware o be easily cusomized o any hardware he cusomer may have. Turns-Raio Tesing Three Phase Transformer Turns Raio Tes Se Phenix offers boh single and hree phase ransformer urns-raio esing equipmen. Each may be rack mouned for insallaion in he es sysem or sand alone for versailiy (hree-phase uni picured above). The single phase es se feaures a simple o operae, compac, porable, baery operaed design. This uni will supply up o 8 hours of coninuous esing on a full charge. The auomaic hree-phase urns-raio eser feaures microprocessor-based conrol, buil in priner, and a RS-232 compuer inerface in a rugged one piece design. For complee specificaions on Phenix Technologies Turns Raio Tesers reference brochure # Transformer Resisance Measuremen Phenix offers a digial ransformer-winding resisance ohmmeer which will quickly and accuraely measure winding resisance on all ypes of ransformers. Conrol Console Operaor Inerface Display (OID) The OID is available for clear display of all insrumenaion (OID picured in cusom conrol console on pg. 4). An OID offers complee programming flexibiliy. This allows cusomizaion for auomaed esing and he abiliy o program more safey inerlocks o proec he es se as well as he es specimen. Opional ess, such as applied or induced poenial can more easily be added o an OID equipped sysem. The OID offers he abiliy for compuer conrol of he es se. Uilizing he compuer conrol feaure reduces he funcion of he operaor o selecing a es, connecing he leads o he es specimen (insrucions for lead hook up displayed by sofware) and iniiaing he es. The sysem akes over from here, running he es, recording resuls and urning he es se off. Easy daa ransfer o a compuer for acquisiion and daa sorage is accomplished via a COM por, no hrough compuer inerface cards. As OID equipped sysem uses a microprocessor based calibraion procedure and all key funcions of he sysem are moniored, alering he operaor wih wrien messages if here is a problem wih esing. Overall reliabiliy, funcionaliy and flexibiliy are increased wih he use of an Operaor Inerface Display. Phenix offers a remoe console o conain all insrumenaion and conrols. This opion will allow he conrols o be mouned in a proeced area or climae conrolled room. For complee specificaions on Phenix Technologies Conrol Consoles, reference brochure # Induced Poenial Tesing Phenix can incorporae a moor generaor wih he es sysem o increase he oupu frequency o allow induced esing. This opion is used when deecion of urn-o-urn insulaion inegriy is o be verified Applied Poenial Tesing Phenix offers a complee line of AC dielecric ransformers which may be incorporaed wih he sysem conrols for a complee hipoenial es saion. A variey of raings are available o mee any need. Applied poenial esing is necessary o verify insulaion inegriy in reference o ground. For complee specificaions on Phenix Technologies AC Dielecrics, reference brochure #60401.

5 Applied Poenial Supply Swich Nework Induced Poenial MG Se Tes Cage Conveyer To RTN Inpu From Mains Regulaor Cabine Safey Fence Conrols Auomaed Transformer Tes Sysems For he cusomer ineresed in increasing producion while decreasing labor cos, Phenix Technologies can provide fully auomaed ransformer es sysems. Available for disribuion class and small power ransformers, he auomaed es sysems are cusom designed and buil for he individual needs of he cusomer. Picured above are all he componens necessary o do auomaed ransformer esing o ANSI C57 and IEC 76 sandards. Also shown in he diagram is an AC dielecric es se for applied poenial esing and a moor generaor for induced poenial esing. The basic diagram is one of many ways a es sysem could be configured o sui he individual needs of a faciliy s esing procedures and he faciliy s physical floor space requiremens. Muliple es saions wih single connecion hook-ups can be configured o simulaneously perform he cusomers desired esing proocol on each ransformer. The compuer conrolled es sysem wih he Operaor Inerface Display proves o be more reliable and can be operaed by individuals wih minimal raining. Boh manufacurers and repair faciliies benefi grealy from he efficiency of auomaed es sysems. Toal es ime can be reduced o as low as niney seconds or less per ransformer depending on he ess being performed and he esing sequence. Large Power Transformer Tesing Manufacurers and repair faciliies ha work wih large power ransformers face unique challenges when esing is required. Phenix Technologies offers a variey of componens such as THOMA-ype regulaors, power supplies and high accuracy measuremen sysems ha can be designed as a complee es sysem o mee he cusomers needs. These unis can also be buil as individual componens o complimen or upgrade an exising es faciliy. The Phenix Technologies Transformer Measuremen Sysem (TMS) is a highly accurae sysem designed and buil for he sringen demands associaed wih esing specimens which operae a low AC power facors. All of he componens in he Phenix TMS are calibraed o NIST/NRC sandards assuring he mos accurae overall es sysem available. Please conac Phenix Technologies for specific requiremens. Cusom riple wide conrol consol wih Operaor Inerface Display ( mouned in he cener secion.

6 PHENIX TECHNOLOGIES is a leading manufacurer of high volage, high curren, and high power es sysems and componens. Our AC and DC es sysems are in operaion around he world saisfying he esing requiremens of our cusomers. Our 33,000 square foo headquarers is a modern manufacuring faciliy where all he major componens of our sysems are produced. All of our equipmen is designed o saisfy he esing requiremens of our cusomers. Our engineering resources, manufacuring capabiliy and commimen o flexibiliy has earned us he repuaion as he supplier of choice. From porable es equipmen o large, cuing edge auomaed and compuerized es sysems, Phenix provides soluions for your esing needs. Because we have complee confidence in our producs, we offer he longes warrany in he indusry. Our Service Deparmen sands ready o assis you during and afer insallaion o insure years of rouble free service. Our engineers offer a unique blend of heoreical knowledge and pracical experience. You owe i o yourself o discuss your special requiremens wih PHENIX TECHNOLOGIES. AC Dielecric Tes Ses Resonan Tes Ses DC Hipos and Insulaion Tes Ses Auomaic Insulaing Maerial Tesers (Dl49) Liquid Dielecric Tes Ses Megohmmeers Vacuum/Oil Inerruper Tesers Bucke Truck Tesers High-Frequency Cable Aging Tes Ses Hea Cycling Tes Ses Rubber Goods Proecive Equipmen Tesers Core Loss Tesers AC, DC and AC/DC Moor Tes Ses Transformer Tes Sysems Compuerized Circui Breaker Tes Ses Compuerized Recloser Tes Ses DC Power Supplies High Volage DC Cable Thumpers High Volage Terminaions High Power Column-Type Variable Transformers High Power Thoma-Type Variable Transformers Volage and Curren Sabilizers Your local represenaive is 7/ Indusrial Drive Acciden, MD USA Tel: Fax: hp://

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