M55116 AUDIO & M55116 AUDIO TYPE CONNECTORS

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Dortha Wells
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M55116 UIO & M55116 UIO TYP ONNTORS THNIL SPIFITIONS Shell: Mating: Mating ycles: 3,000 Temperature: Insert Material: ontacts: urrent Rating: Voltage Rating: ontact epression: ontact Resistance:

1 M55116 UIO & M55116 UIO TYP ONNTORS THNIL SPIFITIONS Shell: Mating: Mating ycles: 3,000 Temperature: Insert Material: ontacts: urrent Rating: Voltage Rating: ontact epression: ontact Resistance: Insulation Resistance: ielectric Withstanding Voltage; Sea Level: Water Immersion: Stainless Steel, 303, Passivated ayonet oupling -55 to +85 Thermoset Plastic Gold-plated rass / Silver-plated eu (Springs) 0.5 amperes 60V max lbs per contact.050 Ω max 1000 megaohms min, except for connectors unmated after immersion test shall not be less than 100 megaohms 500V RMS 6 feet of water up to 48 hours (mated & unmated) mphenol Nexus manufactures the complete line of qualified MIL-TL audio connectors which are used throughout military and commercial radio systems and intercom systems for ground, vehicle, airborne, and naval communications. This connector series encompasses waterproof, polarized plugs and receptacles for use in audio frequency circuits at 60 volts maximum potential and 0.5 amperes maximum current. onnectors utilize either crimp sleeve or solder cup contacts. The rigid contacts in the plug connector mate with the pogo-pin, or spring loaded, contacts in the receptacle. In-line plugs and receptacles come with a wire strain relief. Receptacles are also available in panel-mount. In addition to the standard versions, mphenol Nexus also designs and builds a wide variety of custom M55116-type connectors with options such as: P contacts, unique shell geometries, grounded and shielded connectors, and right-angle plug connectors. We also designed a complete miniaturized line of M55116 style connectors, the T Series, that meets the same performance requirements as the standard connectors in less than half the size and weight. mphenol Nexus specializes in designing and manufacturing high quality audio-style connectors, electromechanical devices, low voltage connectors, push button switches, and more. We have over 50 years of solving unique customer needs quickly. s part of the mphenol Military & erospace group, we can collaborate to provide unmatched product and technological solutions for any system need. M55116 UIO ONNTORS

2 M55116 MILITRY & OMMRIL ONNTORS: 5-pin Insert Layout : 6-pin Insert Layout : R (TYP) R (TYP) 36º 36º 48º 12º 48º 12º 1.88 R 36º 135º º º± R 36º 135º º º±30 123º º º º º º (TYP 2 PLS) 120º º (TYP 2 PLS) F R R.044 RF I S IRL OF 3 PINS 3 RQ 105º º I.044 RF I S IRL OF 3 PINS 3 RQ 105º º I Panel Mount Receptacle rawing : ±.05 (PNL THKNS) STION - SL M55116 MILITRY N OMMRIL ONNTORS

3 M55116 MILITRY & OMMRIL ONNTORS: P ONTT OPTIONS PRT # Ø ±.002 Ø J-146RMP/ J-146RMP/ J-146RMP/ J-146RMP/ J-146RMP/ J-146RMP/ J-146RMP/ J-146RMP/ J-146RMP/ J-146RMP/ J-146RMP/ J-146RMP/ ±.17± (PNL (PNL THKNS) THKNS) RF RF S S TL TL OV OV ("") ("") RF RF S S TL TL OV OV ("") ("") STION STION Z-Z Z-Z SL SL (6X).028 RF S TL OV ("") (6X).089 RF S TL OV ("").020 M55116 MILITRY N OMMRIL ONNTORS

4 M55116 MILITRY & OMMRIL ONNTORS: In-Line Receptacle rawing : 3.6 F.83 Standard Plug rawing : Z F Z.348 STION Z-Z Shielded Plug rawing : Z ± F Z M55116 MILITRY N OMMRIL ONNTORS

5 HOW TO ORR: Two Step Process xample : onnector List P-125 able imensions for Strain Relief X 1. onnector List Nexus Part Number Mil-Spec esignation onnector Type Number of ontacts ontact Type Strain Relief P-125 M55116/1 Plug 5 rimp Wire P-126 M55116/2 Plug 6 rimp Wire P-145 M55116/3 Plug 5 Solder Wire P-146 M55116/4 Plug 6 Solder Wire P-155 M55116/5 Plug 5 rimp Molded P-156 M55116/6 Plug 6 rimp Molded P-165 M55116/7 Plug 5 Solder Molded P-166 M55116/8 Plug 6 Solder Molded J-145 M55116/9 Receptacle 5 Solder up Spring Panel Mount J-146 M55116/10 Receptacle 6 Solder up Spring Panel Mount J-155 M55116/11 Receptacle 5 rimp Sleeve Spring Wire J-156 M55116/12 Receptacle 6 rimp Sleeve Spring Wire J-165 M55116/13 Receptacle 5 Solder up Spring Wire J-166 M55116/14 Receptacle 6 Solder up Spring Wire P-105 U-182/U Plug 5 rimp Molded P-106 Plug 6 rimp Molded P-115 U-229/U Plug 5 rimp Wire P-116 Plug 6 rimp Wire P-135 Shielded Plug 5 rimp Wire P-136 Shielded Plug 6 rimp Wire P-175 Shielded Plug 5 Solder Wire P-176 Shielded Plug 6 Solder Wire 2. able imensions for Strain Relief ash Number Mil-Spec esignation -0 N/ (for Panel-Mount Receptacles Only / / / / /-.010 M55116 MILITRY N OMMRIL ONNTORS

6 55116 Mating hart : PLUGS M55116/1 P-125 M55116/2 P-126 M55116/3 P-145 M55116/4 P-146 M55116/5 P-155 M55116/6 P-156 M55116/7 P-165 M55116/8 P-166 M55116/9 J-145 M55116/10 J-146 M55116/11 J-155 JKS M55116/12 J-156 M55116/13 J-165 M55116/14 J-166 P-105 P-106 P-115 P-116 P-135 P-136 P-175 P-176 P-186 M55116 MILITRY N OMMRIL ONNTORS

M55116 TYP RIGHT-NGL PLUG ONNTORS P-R Series onnectors With space at a premium in today s military vehicles and systems, mphenol has met that demand with its new Right-ngle M55116-Type Plug onnectors.

7 M55116 TYP RIGHT-NGL PLUG ONNTORS P-R Series onnectors With space at a premium in today s military vehicles and systems, mphenol has met that demand with its new Right-ngle M55116-Type Plug onnectors. mphenol technologies has re-designed our in-line 5-and 6-conductor shielded plugs to have a 90 back-end to redirect the wires for space-saving purposes. dditionally, the cable location can then be indexed 180. FTURS: 90 back-end to redirect the cables which saves almost 2 inches from the standard straight audio plug. onnector can be indexed, or clocked, in 13 different locations within a 180 spectrum to accommodate any system configuration. Molded-in pin contacts with standard solder cup or crimp-style terminals. ontacts provide self-cleaning feature and eliminate issues with pin/socket open contacts. Multiple wire strain reliefs accommodates.165 to.325 cable diameters. OPTIONS: 5- or 6- contacts available, either solder or crimp versions. Wire strain relief can be supplied for larger/smaller size cable diameters. Over-molded versions are available. HOW TO ORR: ontact mphenol for pricing, availability, or other technical questions ase Part Number ontact Type Number of Pins Right ngle esignation Other Options P R- OM 2. ontact Type esignates 13 rimp 17 Solder 3. Number of Pins esignates 5 5 Pins 6 6 Pins 5. Other Options esignates Strain Relief Strain Relief Strain Relief Strain Relief Strain Relief OM Over-molded version M55116 TYP RIGHT-NGL PLUG ONNTORS

T ONNTORS Miniature M55116-Type onnectors VILL PRT NUMRS: Part Number MP-56-30 MP-57-30 MP-56-50 MP-57-50 MJ-16-00 MJ-17-00 MJ-56-30 MJ-57-30 MP-60-50 MP-60-00 MJ-60-50 MJ-60-00 onnector Style

8 T ONNTORS Miniature M55116-Type onnectors VILL PRT NUMRS: Part Number MP MP MP MP MJ MJ MJ MJ MP MP MJ MJ onnector Style 6-onductor Plug 7-onductor Plug 6-onductor Plug (for Overmolding) 7-onductor Plug (for Overmolding) 6-onductor Panel Mount Jack 7-onductor Panel Mount Jack 6-onductor In-Line Jack 7-onductor In-Line Jack 10-onductor Plug (for Overmolding) 10-onductor Panel-Mount Plug 7-onductor In-Line Jack (for Overmolding) 10-onductor Panel-Mount Jack New military and commercial applications are demanding a reduction in connector size and weight without a loss of performance. mphenol has met that demand with its new Miniature M55116-Type T onnectors for soldier worn applications, radio systems, and ruggedized communications systems. T onnectors are designed and manufactured to the exacting specifications of MIL-TL requirements at half the size of the standard connectors. mphenol T onnectors are the ideal choice to reduce size and weight and still maintain many of the same performance benefits wherever a M55116 connector is needed on a newly designed system. FTURS: oth plug and receptacle are 50% smaller than the standard M55116 connectors. (M55116/4 and M55116/10 as a comparison) Standard plugs have rigid contacts; jacks have spring-loaded contacts Molded-in spring loaded contacts provide self-cleaning feature and eliminate issues with pin/socket open contacts. Standard wire strain relief accommodates.125 and.250 cable diameter. OPTIONS: Shell Styles - In-Line Plug - Panel-Mount Plug - In-Line Jack - Panel Mount Jack In-Line Rear ccessories - Wire Strain Relief - Over-Molded Number of ontacts - 6-pin - 7-pin - 10-pin ontact Types - Solder up - P T ONNTORS ontact mphenol for pricing, availability, or other technical questions

MPHNOL THNOLOGIS OVRVIW SOP: We specialize in designing and

electro-mechanical devices, low voltage connectors, push

LGY: We have over 50 years of solving unique customer needs

Most of our product lines were born out of rapidly designing

LOOKING H: s part of the mphenol Military and erospace group,

technological solutions for any system need.

RKWY ONNTORS M55116-TYP ONNTORS PUSH UTTON SWITHS

connectors, ownhole Rotatable onnectors for Oil/Gas drilling

THNOLOGIS : MULTIPL ONTT OPTIONS Pogo-pin ontacts Wiping

termination) VRIOUS MTING STYLS Push/Pull, Quick isconnect

SPIL FTURS: Shielded and grounded versions of most connectors

Higher level builds, such as filter connectors, cable

collaborating with mphenol sister ivisions.

9 MPHNOL THNOLOGIS OVRVIW SOP: We specialize in designing and manufacturing high quality audiostyle connectors, electro-mechanical devices, low voltage connectors, push button switches, and more. LGY: We have over 50 years of solving unique customer needs quickly. Most of our product lines were born out of rapidly designing the right solution for a customer issue. LOOKING H: s part of the mphenol Military and erospace group, we can collaborate to provide unmatched product and technological solutions for any system need. PROUTS : TLPHON PLUGS N JKS MIROPHON PLUGS N JKS WTRPROOF RKWY ONNTORS M55116-TYP ONNTORS PUSH UTTON SWITHS MILS-S-8805/3 OTHR USTOM SIGNS: Specialized Missile Launch connectors, ownhole Rotatable onnectors for Oil/Gas drilling operations, and many others. THNOLOGIS : MULTIPL ONTT OPTIONS Pogo-pin ontacts Wiping ction ontacts Insulation-piercing ontacts (For toolless termination) VRIOUS MTING STYLS Push/Pull, Quick isconnect lindmate ayonet oupling RS ONNTOR SIZ URILITY/NVIRONMNTLLY SL SPIL FTURS: Shielded and grounded versions of most connectors available. Higher level builds, such as filter connectors, cable assemblies, and flex assemblies also available when collaborating with mphenol sister ivisions. MRKTS SRV : mphenol Nexus proudly serves the following markets: 4 Systems Soldier Systems Military Vehicles ommercial erospace Missiles/ Ordnance Naval ommercial/ Industrial Telecommunications Simulation ontrols Medical Products uto/powerboat Racing Many Others MPHNOL THNOLOGIS 50 Sunnyside ve. Stamford, T (203) Nexus.com MPHNOL THNOLOGIS

Extensive range of QPL standard and custom audio connectors trusted by our fighting forces for 35 years. MIL-DTL audio connectors

Extensive range of QPL standard and custom audio connectors trusted by our fighting forces for 35 years MIL-DTL-55116 audio connectors MIL-DTL-55116 solutions Eaton s MIL--DTL--55116 connectors and cable