Mynx series. Mynx series Mynx 5400 Mynx 6500 Mynx 7500 Mynx Heavy Duty Vertical Machining Center. ver. EN SU 1 /

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1 series Heavy Duty Vertical Machining Center series ver. EN SU 1 / 1

2 Product Preview Basic information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Customer Support series series offers a wide line-up from 54 mm (21.3 inch) to 95 mm (37.4 inch) and various spindle enabling to meet the user to handle a wider range of workpieces. In addition, series offers high durability, high performance to designed high rigidity. The EOP functions for the user-friendliness has improved the convenience of customers. series

3 Contents 2 Product Overview Basic Information 4 Basic Structure 7 Cutting Performance Detailed Information 8 Standard / Optional Specifications 1 Applications 12 Capacity Diagram 18 Machine / CNC Specifications 26 Customer Support Users can be selected according to material and size of workpiece Wide line-up from 54mm (21.3 inch) to 95mm (37.4 inch) and various spindle are available to meet material and size of workpiece. High productivity and stable precision, powerful cutting performance High-rigidity machine structure provides high durability and stable accuracy during heavy duty cutting. Higher productivity can be achieved with the CAM-type tool changer that supports faster tool changing. Easy operation for improving convinience to use NC system Easy operation for user's convenient machine operation. The EOP functions for the userfriendliness has improved the convenience of customers. 2 / 3

4 Product Preview Basic Structure Travel distance (X x Y x Z axis) Basic information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Customer Support The series offers a wide line-up. Highrigidity machine structure provides high durability and stable accuracy during heavy duty cutting. 54, 54/5 12 x 54 x 53 mm (4.2 x 21.3 x 2.9 inch) 65, 65/5 127 x 67 x 625 mm (5. x 26.4 x 24.6 inch) 75, 75/ x 762 x 625 mm (6. x 3. x 24.6 inch) 95 Z-axis 25 x 95 x 85 mm (98.4 x 37.4 x 33.5 inch) X-axis Y-axis 54, 65 Axis System Applied a highly rigid box guideway structure suitable for heavy cutting. The extended box-type guideways improve the machine durability as well as rigidity and stability. Wider than previous Model Surface Finish The surface of moving elements are coated with Rulon 142 material to reduce friction and stick-slip. This material is carefully hand-scraped to achieve optimum accuracy. Longer than previous Improves Model the machining durability of the Z-axis. Models Rapid traverser rate (X / Y / Z) 54 54/5 series Z-axis Span width Z-axis Span Length 54 22% 32% 65 65/ / / 3 / 24 m/min ( / / ipm) 16 / 16 / 16 m/min (629.9 /629.9 /629.9 ipm)

5 Table Wide machining area series offers an optimized table for machine line up enabling to meet the user to handle a wider range of workpieces. Max weight on Table 54, 54/5 8 kg ( lb) 65, 65/5 1 kg (224.6 lb) 75, 75/5 15 kg (336.9 lb) kg ( lb) A B Table size (A x B) 54, 54/5 12 x 54 mm (47.2 x 21.3 inch) 65, 65/5 14 x 67 mm (55.1 x 26.4 inch) 75, 75/5 16 x 75 mm (63. x 29.5 inch) x 95 mm (98.4 x 37.4 inch) Spindle Users can select spindles of various driving systems and specifications according to the workpiece material. Drive Systems The series spindles support Belt-driven, Gear-driven, Built in-driven systems. Dual contact tool system support as standard. 95 Gear-driven spindles Models Taper Standard Optional /5 65/5 ISO #4 ISO #5 75 ISO #4 75/5 ISO #5 95 ISO #5 8r/min (15/11 kw (2.1/14.8 Hp), N m (141. ft-lbs)) 6r/min (15/11 kw (2.1/14.8 Hp), N m (211.4 ft-lbs)) 8r/min (22/15 kw (29.5/2.1 Hp), 14.1 N m (13.4 ft-lbs)) 6r/min (18.5/15 kw (24.8/2.1 Hp), 36.9 N m (226.5 ft-lbs)) 6r/min* (3/18.5 kw (4.2/24.8 Hp), N m (455.6 ft-lbs)) 12r/min (15.6/15 kw (2.9/2.1 Hp), N m (122.3 ft-lbs)) 6r/min (18.5/15 kw (24.8/2.1 Hp), 36.9 N m (226.5 ft-lbs)) 6r/min* (3/18.5 kw (4.2/24.8 Hp), N m (455.6 ft-lbs)) 8r/min (15/11 kw (2.1/14.8 Hp), N m (211.4 ft-lbs)) 8r/min (15/11 kw (2.1/14.8 Hp), N m (141. ft-lbs)) 12r/min (26/22 kw (34.9/29.5 Hp), N m (122.3 ft-lbs)) 6r/min (22/18.5 kw (29.5/24.8 Hp), N m (269.7 ft-lbs)) 6r/min* (3/18.5 kw (4.2/24.8 Hp), N m (455.6 ft-lbs)) 8r/min (15/11 kw (2.1/14.8 Hp), N m (211.4 ft-lbs)) 1r/min** (3/25 kw (4.2/33.5 Hp), 42 N m (31. ft-lbs)) None : Belt-driven * :Gear-driven ** : Built in-driven Taper contact Flange contact Dual Contact Spindle The system enables simultaneous dual-contact of tapered side using elastic deformation of the spindle and perfect gauge control. 4 / 5

6 Product Preview Tool Changer Tool Magazine Basic information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Higher productivity can be achieved with the CAM-type tool changer that supports faster tool changing. Chain type CAM magazine Customer Support Drum-type CAM magazine Unit : ea Models Taper Standard Optional /5 ISO # /5 24 3* ISO #5 75/5 24 4* 95 3* 4* None : Drum-type CAM magazine * : Chain type CAM magazine (Servo type) Automatic tool changer Weight Length series Models /5 65/5 75/5 95 Taper Tool Change Time Max. Tool Size T-T-T C-T-C Length Weight ISO #4 1.3 s 3.7 s ISO #5 2.5 s 5.5 s 3mm (11.8 inch) 35mm (13.8 inch) 8kg (17.6 lb) 15kg (33.1 lb)

7 Cutting Performance ISO #4 Result of cutting test on 54 (8r/min, Belt, 15/11kW (2.1/14.8 Hp)) The heavy-duty machining performance of the series spindles is the best in its class. Face mill (ø8 mm, Cut edge count :5) Carbon steel (SM45C) Machining rate (cm³/min (inch³/min)) Spindle speed (r/min) Feedrate (mm/min (ipm)) 422 (25.8) (43.3) 6. mm (.2 inch) 64 mm (2.5 inch) Drill (ø5 mm) Carbon steel (SM45C) Machining rate (cm³/min (inch³/min)) Spindle speed (r/min) Feedrate (mm/min (ipm)) 81 (4.9) 2 42 (1.7) Tap Carbon steel (SM45C) Tap size (mm) Spindle speed (r/min) Feedrate (mm/min (ipm)) M36 x P (39.4) The results, indicated in this catalogue are provides as example. They may not be obtained due to differences in cutting conditions and environmental conditions during measurement. ISO #5 Result of cutting test on 95 (6r/min, Gear, 3/18.5kW (4.2/24.8 Hp)) Face mill (ø125 mm,cut edge count :8) Carbon steel (SM45C) Machining rate (cm³/min (inch³/min)) Spindle speed (r/min) Feedrate (mm/min (ipm)) 756 (46.1) (42.5) 7. mm (.3 inch) 1 mm (3.9 inch) Drill (ø85 mm) Carbon steel (SM45C) Machining rate (cm³/min (inch³/min)) Spindle speed (r/min) Feedrate (mm/min (ipm)) 51 (31.1) (3.5) Tap Carbon steel (SM45C) Tap size (mm) Spindle speed (r/min) Feedrate (mm/min (ipm)) M42 x P (17.7) The results, indicated in this catalogue are provides as example. They may not be obtained due to differences in cutting conditions and environmental conditions during measurement. 6 / 7

8 Product Preview Standard / Optional Specifications Standard Optional X Not applicable Basic information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Customer Support series No. Description Features 54 54/ / /5 1 15/11 kw (2.1/14.8 Hp) X X X X X 2 Belt** 18.5/15 kw (24.8/2.1 Hp) X X X X 6 r/min 3 22/18.5 kw (29.5/24.8 Hp) X X X X X X 4 Gear* 3/18.5 kw (4.2/24.8 Hp) X X X 5 15/11 kw (2.1/14.8 Hp) X X X X FANUC 6 8 r/min Belt* 15/11 kw (2.1/14.8 Hp) X X X X 7 22/15 kw (29.5/2.1 Hp) X X X X X X 8 1 r/min Buint in* 3/25 kw (4.2/33.5 Hp) X X X X X X Spindle /15 kw (2.9/2.1 Hp) X X X X X 12 r/min Belt* 1 26/22 kw (34.9/29.5 Hp) X X X X X X 11 6 r/min Gear* 37/2 kw (49.6/26.8 Hp) X X X X 12 HEIDENHAIN 8 r/min Belt* 38/24 kw (51./32.2 Hp) X r/min Belt* 25/2 kw (33.5/26.8 Hp) X X X X 14 Belt** 2/18.5 kw (26.8/24.8 Hp) X X X X 6 r/min 15 SIEMENS Gear* 27.8/18.5 kw (37.3/24.8 Hp) X X X X 16 8 r/min Belt* 2/18.5 kw (26.8/24.8 Hp) X 17 Belt X X X X 6 r/min 18 Gear X X X Spindle cooling 19 8 r/min Belt X system(oil cooler) 2 1 r/min Built in X X X X X X r/min Belt X X X X 22 24ea X X X X 23 Magazine Tool storage capacity 3ea X X 24 4ea X X 25 BIG PLUS BT4 X X X X 26 ISO #4 BIG PLUS CAT4 X X X X 27 BIG PLUS DIN4 X X X X Tool shank type 28 BIG PLUS BT5 X X X 29 ISO #5 BIG PLUS CAT5 X X X 3 BIG PLUS DIN5 X X X MPa (.4 kw) FLOOD 32.7 MPa (1.8 kw) 33 None 34 2 MPa (1.5kW) TSC 35 Coolant 2 MPa (4. kw) 36 7 MPa (5.5 kw) 37 SHOWER.1 MPa (1.1 kw) 38 Oil Skimmer Belt type 39 MQL 4 Chip pan 41 Hinged type 42 Chip conveyor Magnetic scraper type 43 Drum filter type 44 Chip disposal Chip bucket 45 Air blower 46 Air gun 47 Coolant gun 48 Mist collector 49 Smart Thermal Compensation X X X X X X 5 Precision Linear scale X / Y / Zaxis 51 machining option AICC I (4 block) 52 AICC II (2 block) 53 Automatic tool TS27R 54 measurement OTS 55 Measurement & Automatic tool breakage detection 56 Automation Automatic workpiece measurement OMP6 57 Automatic front door with safety device 58 LED Work light 59 3 color signal tower 6 4th axis auxiliary device interface Others 61 Tool load monitoring 62 EZ Guide i 63 Automatic power off 95 *Spindle cooling system (Oil cooler) is standard **Spindle cooling system (Oil cooler) is option Please contact Doosan to select detail specifications.

9 Peripheral Equipment Linear Scale 5 Using the linear scale feedback system, accuracy of the machine can be further improved since the X, Y and Z axes can be controlled to correct positions. Smart thermal compensation ( 95 only) Smart thermal compensation function fitted as stadard optimizes machine accuracy of the spindle and structure by reducing the effects of heat build-up during extended periods of operation. Resolution :.1 mm Chip conveyor 41~43 Hinged type Magnetic scraper type Drum filter type Oil Cooler An oil cooler correlated to room temperature can be equipped for a long-term operation at high speed. Cooling oil circulates around the spindle bearings to prevent thermal error of the spindle and maintain machining accuracy. Chip conveyor type Hinged type Magnetic scraper type Drum filter type Material Steel Cast Iron Aluminium Description Hinged belt chip conveyor, which is most commonly used for steel work [for cleaning chips longer than 3mm(1.2inch)], is available as an option. Magnetic scraper type chip conveyor, which is ideal for diecasting work [for cleaning small chips], is available as an option. Drum filter type chip conveyor, which is ideal for aluminium work [for filtering small chips], is available as an option. 4th axis auxiliary device interface 6 Users who wish to set up a rotary axis on the table to increase application flexibility are encouraged to contact Doosan in advance. Hydraulic / Pneumatic fixture line The user should prepare pipelines for hydraulic / pneumatic fixtures whose detailed specifications should be determined by discussion with Doosan. Pneunmatic Hydraulic Electronic Servo driven Function and Device Pneunmatic Hydraulic 8 / 9

10 Product Preview Basic information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications DOOSAN FANUC i User convenience has been significantly enhanced with a new operation panel. Simple and Convenient Operation Panel The operation panel is redesigned and integrated for better usability. Additionally, customized function switches can be attached to maximize operation convenience. 1.4" color TFT LCD monitor Various alarm messages indicating errors from the machine and controller will be displayed on a large 1.4" LCD screen, enhancing the operation convenience. Customer Support Model 54, 54/5 65, 65/5 75, 75/5 Model 95 MPG handle PCMCIA Card & USB Port PCMCIA Card The PCMCIA card enables uploading and downloading of the NC program, NC parameters, tool information, and ladder programs, and also supports DNC operation. USB Port The USB memory stick enables uploading and downloading of the NC program, NC parameters, tool information and ladder programs. (DNC operation is not supported.) Convenience Functions (Hot Keys) To quick operate, some of buttons such as return reference point and tool management etc. are installed on the operation panel. Swiveling operation panel The operation panel is capable of swiveling by 9 degrees to enhance convenience. 1 series

11 Easy Operation Package Adaptive Feed Control (AFC) Tool Management The software developed by Doosan's own technology provides numerous functions designed for convenient operation. Function to control feedrate so that the cutting can be carried out at a constant load (To adapt to the spindle load set up with constant load feedrate control function) Tool Load Monitor Function to manage tool information [Tool information] - Tool No. / Tool name - Tool condition : normal, large diameter, worn/ damaged, used for the first time, anual Pattern Cycle & Engraving Function to automatically monitor tool load (Different loads can be set for one tool according to M7 ~ M74) Work Offset Setting Function to create frequently-used cutting programs automatically - Pattern Cycle: creates a program for a pre-defined shape - Engraving: creates a program for cutting a shape described with characters Alarm Guidance Function to configure various work offset settings Function to show detailed info on frequently triggered alarms and recommended actions Sensor Status Monitor ATC Recovery Function to view sensor conditions of the machine Function to view detailed info with recommended actions and to perform step-by-step operation manually (when an alarm is triggered during an ATC operation) 1 / 11

12 Product Preview Spindle Power Torque Diagram (FANUC) Basic information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Customer Support [FANUC] 54, 65 8 r/min, Belt, 15/11 kw (2.1/14.8 Hp), N m (141. ft-lbs) (141.) 14.2 (13.5) 3 Minutes Continous [FANUC] (2.1) 11 (14.8) 9 (12.1) 12 r/min, Belt, 15.6/15 kw, N m (122.3 ft-lbs) (122.3) 14.2 (13.5) 3 Minutes Continuous (2.9) 15 (2.1) 11 (14.8) 8 r/min, Belt, 22/15 kw (29.5/2.1 Hp), 14.1N m (13.4 ft-lbs) 8 r/min, Belt, 15/11 kw (2.1/14.8 Hp), N m (141. ft-lbs) 14.1 (13.4) (86.8) 96. (7.8) 15 Minutes 3 Minutes Continuous 22 (29.5) 18.5 (24.8) 15 (2.1) 11.2 (15.) (141.) 14.2 (13.5) 3 Minutes Continous 15 (2.1) 11 (14.8) 9 (12.1) r/min, Belt, 26/22 kw (34.9/29.5 Hp), N m (122.3 ft-lbs) (122.3) 14.2 (13.5) 3 Minutes Continuous 26 (34.9) 22 (29.5) 15 (2.1) 11 (14.8) [FANUC] 54/5, 65/5 6 r/min, Belt, 15/11 kw (2.1/14.8 Hp), N m (211.4 ft-lbs) 6 r/min, Belt, 18.5/15 kw (24.8/2.1 Hp), 36.9 N m (226.5 ft-lbs) (211.4) (141.1) 14.2 (13.5) 95.1 (7.2) 15 Minutes 3 Minutes Continuous 15 (2.1) 11 (14.8) 9 (12.1) 7.5 (1.1) 36.9 (226.5) (183.8) 3 Minutes Continuous 18.5 (24.8) 15 (2.1) 9 (12.1) 7.5 (1.1) series

13 [FANUC] 54/5, 65/5 6r/min, Gear, 3/18.5kW (4.2/24.8 Hp), N m (455.6 ft-lbs) 8 r/min, Belt, 15/11 kw (2.1/14.8 Hp), N m (211.4 ft-lbs) (455.6) (334.2) 38.7 (281.) S3 25% 3 Minutes Continuous 3 (4.2) 22 (29.5) 18.5 (24.8) (211.4) (141.1) 14.2 (13.5) 95.1 (7.2) 15 Minutes 3 Minutes Continuous 15 (2.1) 11 (14.8) 9 (12.1) 7.5 (1.1) [FANUC] 75/5 6 r/min, Belt, 18.5/15 kw (24.8/2.1 Hp), 36.9 N m (226.5 ft-lbs) 6 r/min, Belt, 22/18.5 kw (29.5/24.8 Hp), N m (369.7 ft-lbs) 36.9 (226.5) (183.8) 3 Minutes Continuous 18.5 (24.8) 15 (2.1) 9 (12.1) 7.5 (1.1) (269.7) 37.7 (227.1) 3 Minutes Continuous 22 (29.5) 18.5 (24.8) 11 (14.8) 9 (12.1) r/min, Gear, 3/18.5kW (4.2/24.8 Hp), N m (455.6 ft-lbs) 8 r/min, Belt, 15/11 kw (2.1/14.8 Hp), N m (211.4 ft-lbs) (455.6) (334.2) 38.7 (281.) S3 25% 3 Minutes Continuous 3 (4.2) 22 (29.5) 18.5 (24.8) (211.4) (141.1) 14.2 (13.5) 95.1 (7.2) 15 Minutes 3 Minutes Continuous 15 (2.1) 11 (14.8) 9 (12.1) 7.5 (1.1) [FANUC] 95 6r/min, Gear, 3/18.5kW (4.2/24.8 Hp), N m (455.6 ft-lbs) 1 r/min, Built in, 3/25 kw (4.2/33.5 Hp), 42 N m (31. ft-lbs) (455.6) (334.2) 38.7 (281.) S3 25% 3 Minutes Continuous 3 (4.2) 22 (29.5) 18.5 (24.8) 42 (31.) (258.2) (175.7) S3 25% 3 Minutes Continuous 3 (4.2) 25 (33.5) 22 (29.5) 15 (2.1) / 13

14 Product Preview Spindle Power Torque Diagram (HEIDENHAIN / SIEMENS) Basic information Basic Structure Cutting Performance [HEIDENHAIN] 54, 65, 75 8 r/min, Belt, 38/24 kw (51./32.2 Hp), N m (178.5 ft-lbs) 12 r/min, Belt, 25/2 kw (33.5/26.8 Hp), N m (117.5 ft-lbs) Detailed Information Options Applications Diagrams Specifications Customer Support (178.5) 191 (141.) (112.8) 4.93 (S6 6%) 3.97 (Continuous) 38 (51.) 3 (4.2) 24 (32.2) (117.5) (94.) S6 6% Continous 25 (33.5) 2 (26.8) [HEIDENHAIN] 54 /5, 65/5, 75/5 8 r/min, Belt, 38/24 kw (51./32.2 Hp), N m (178.5 ft-lbs) 6 r/min, Gear, 37/2 kw (49.6/26.8 Hp), N m (562. ft-lbs) (178.5) 191 (141.) (112.8) 4.93 (S6 6%) 3.97 (Continuous) 38 (51.) 3 (4.2) 24 (32.2) (562.) (455.6) (379.7) (33.8) S6 25% S6 4% S6 6% Continous 37 (49.6) 3 (4.2) 25 (33.5) 2 (26.8) series

15 [SIEMENS] 54, 65, 75 8 r/min, Belt, 2/18.5 kw (26.8/24.8 Hp), N m (22.1 ft-lbs) (22.1) (173.8) (139.) 157. (115.9) Continous S6 6% S6 4% S6 25% 2 (26.8) 18.5 (24.8) [SIEMENS] 54/5, 65/5, 75/5 6 r/min, Belt, 2/18.5 kw (26.8/24.8 Hp), N m (22.1 ft-lbs) 8 r/min, Belt, 2/18.5 kw (26.8/24.8 Hp), N m (22.1 ft-lbs) (22.1) (173.8) (139.) 157. (115.9) Continous S6 6% S6 4% S6 25% 2 (26.8) 18.5 (24.8) (22.1) (173.8) (139.) 157. (115.9) S6 6% Continous S6 4% S6 25% 2 (26.8) 18.5 (24.8) r/min, Gear, 27.8/18.5 kw (37.3/24.8 Hp), 76 N m (56.9 ft-lbs) 76. (56.9) 68.5 (449.1) 57.1 (374.2) S6 4% S6 6% Continous 27.8 (37.3) 22.2 (29.8) 18.5 (24.8) / 15

16 Product Preview External Dimensions Basic information Basic Structure Cutting Performance series Top View Detailed Information Options Applications Diagrams Specifications Customer Support A Front View E A B C (Left) C (Left) D D C (Right) C (Right) F E B F A (Length) B (Max. machine length) C * (Additional width to accommodate the side chip conveyor) D (Width) E (Height) Unit : mm (inch) F (Height from the floor to the chip outlet) (97.1) 3443 (135.6) Left & Right : 972 (38.3) 335 (131.9) 28 (11.2) 85 (31.7) 54/ (97.1) 3443 (135.6) Left & Right : 972 (38.3) 335 (131.9) 315 (118.7) 85 (31.7) (16.) 3664 (144.3) Left & Right : 972 (38.3) 335 (131.9) 2825 (111.2) 85 (31.7) 65/ (13.5) 3664 (144.3) Left & Right : 972 (38.3) 335 (131.9) 315 (118.7) 85 (31.7) (153.5) 4177 (164.4) Right : 948 (37.3) 45 (159.4) 3185 (125.4) 85 (31.7) 75/5 39 (153.5) 4172 (164.3) Right : 948 (37.3) 45 (159.4) 3235 (127.4) 85 (31.7) (169.9) 535 (21.6) Right : 178 (42.4) 648 (255.1) 3598 (141.7) 85 (31.7) series Contact Doosan for more information to rear chip conveyor.

17 Table 54, 54/5 Unit : mm (inch) 82.5 (3.2) 6 (23.6) 6 (23.6) 12 (47.2) 125 (4.9) 125 (4.9) 125 (4.9) 82.5 (3.2) 6 (2.4) 54 (21.3) 18H8 32 (1.3) 12 (.5) 3 (1.2) T-slot section 65, 65/5 Unit : mm (inch) 125 (4.9) 18H8 125 (4.9) 125 (4.9) 85 (3.3) 67 (26.4) 32 (1.3) 12 (.5) 14 (55.1) 6 (2.4) T-slot section 75, 75/5 Unit : mm (inch) 5 (.2) 85 (3.3) 125 (4.9) 1 (.4) 3 (1.2) 7 (27.6) 7 (27.6) 125 (4.9) 62.5 (2.5) 125 (4.9) 125 (4.9) 125 (4.9) 125 (4.9) 75 (29.5) 32 (1.3) 18H8 3 (1.2) 12 (.5) 1 (3.9) 8 (31.5) 8 (31.5) 16 (63.) 18 (7.9) 1 (3.9) 62.5 (2.5) 1 (3.9) T-slot section 95 Unit : mm (inch) 16 (6.3) 16 (6.3) 16 (6.3) 16 (6.3) 95 (37.4) 155 (6.1) 1175 (46.3) 1 (.4) 4 (1.6) 22H8 17 (.7) 155 (6.1) 38 (1.5) 11 (4.3) 125 (49.2) 125 (49.2) 25 (98.4) 272 (17.1) 11 (4.3) 215 (8.5) T-slot section 16 / 17

18 Product Preview Machine Specifications Basic information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Customer Support series series Description Unit 54 54/5 Travels X axis mm (inch) 12 (4.2) Travel Y axis mm (inch) 54 (21.3) distance Z axis mm (inch) 53 (2.9) Distance from spindle nose to table top mm (inch) 15 ~ 68 (5.9 ~ 26.8) 2 ~ 73 (7.9 ~ 28.7) Table Table size mm (inch) 12 x 54 (47.2 x 21.3) Table loading capacity kg (lb) 8 (1763.7) Table surface type mm (inch) T-SLOT [4-125(4.9) x 18(.7)H8] Spindle Belt r/min 8 {12} 6 {6} {8} FANUC Gear r/min - {6} Max. Built in r/min - - spindle Belt r/min 8 6 {8} speed SIEMENS Gear r/min - {6} HEIDENHAIN Belt r/min 8 {12} 8 Gear r/min - {6} Taper - ISO #4 ISO #5 Feedrates Automatic Tool Changer Power source Spindle power 15/11 (2.1/14.8) {15.6/15 (2.9/2.1)} 15/11 (2.1/14.8) {18.5/15 (24.8/2.1)} {15/11 (2.1/14.8)} Belt kw (Hp) FANUC Gear kw (Hp) - 22/18.5 (29.5/24.8) Built in kw (Hp) - - 2/18.5 (29.5/24.8) Belt kw (Hp) 2/18.5 (26.8/24.8) SIEMENS {2/18.5 (29.5/24.8)} Gear kw (Hp) - {27.8/18.5 (37.3/24.8)} HEIDENHAIN Belt kw (Hp) 38/24 {25/2 (33.5/26.8)} 38/24 Gear kw (Hp) - {37/2 (49.6/26.8)} (14.9) {165.7 (122.2)} (211.2) {36.9 (226.3)} {286.4 (211.2)} Belt N m (ft-lbs) FANUC Gear N m (ft-lbs) - {452. (333.3)} Max. Built in N m (ft-lbs) - - spindle (22) Belt N m (ft-lbs) (164.3) torque SIEMENS {298.3 (22)} Gear N m (ft-lbs) - {76 (56.5)} HEIDENHAIN Belt N m (ft-lbs) {159.2 (117.4)} Gear N m (ft-lbs) - {761.5 (562.)} Rapid X axis m/min (ipm) traverse Y axis m/min (ipm) rate Z axis m/min (ipm) Type of Tool shank - BT 4 {CAT4/DIN4} BT 5 {CAT5 /DIN5} tool shank Pull stud - PS86 P5T-1 45deg Tool storage capa. ea 3 {4} 24 Max. tool diameter Continous mm (inch) 8 (3.1) {76 (3.)} 125 (4.9) Without Adjacent Tools mm (inch) 125 (4.9) 22 (8.7) Max. tool length mm (inch) 3 (11.8) 35 (13.8) Max. tool weight kg (lb) 8 (17.6) 15 (33.1) Tool seletion Tool change time (Tool-to-tool) sec Tool change time (Chip-to-chip) sec FANUC kva 36.1 {4} 36.1 {4} {36.1} Electric Belt HEIDENHAIN kva 47 {56} 47 {56} power SIEMENS kva 48.7 supply (rated FANUC kva - {47.7} Gear capacity) HEIDENHAIN kva Built in FANUC kva - - Compressed air supply Mpa (psi) Tank capacity Coolant tank capacity L (gal) Machine Height mm (inch) 28 (11.2) 315 (118.7) Dimensions Length mm (inch) 2467 (97.1) 2467 (97.1) Width mm (inch) 335 (131.9) 335 (131.9) Weight kg (lb) 7 (15432) 72 (15873) Control NC system -

19 65 65/ /5 DNM (5.) 1525 (6.) 25 (98.4) 67 (26.4) 762 (3.) 95 (37.4) 625 (24.6) 625 (24.6) 8 (31.5) 15 ~ 775 (5.9 ~ 3.5) 2 ~ 825 (7.9 ~ 32.5) 15 ~ 775 (5.9 ~ 3.5) 2 ~ 825 (7.9 ~ 32.5) 2 ~ 1 (7.9 ~ 39.4) 14 x 67 (55.1 x 26.4) 16 x 75 (63. x 29.5) 25 x 95 (98.4 x 37.4) 1 (224.6) 15 (336.9) 35 (7716.2) T-SLOT [5-125(4.9) x 18(.7)H8] T-SLOT [6-125(4.9) x 18(.7)H8] T-SLOT [5-16(6.3) x 22(.9)H8] 8 {12} 6 {6} {8} 8 {8} {12} 6 {6} {8} - - {6} - {6} {1} 8 6 {8} 8 6 {8} {12} 8 8 {12} {6} - {6} - ISO #4 ISO #5 ISO #4 ISO #5 ISO #5 15/11 (2.1/14.8) {15.6/15 (2.9/2.1)} 15/11 (2.1/14.8) {18.5/15 (24.8/2.1)} {15/11 (2.1/14.8)} 22/15 (29.5/2.1) {15/11 (2.1/14.8)} {26/22 (34.9/29.5) 18.5/15 (24.8/2.1) {22/18.5 (29.5/24.8)} {15/11 (2.1/14.8)} - {22/18.5 (29.5/24.8)} - {22/18.5 (29.5/24.8)} 22/18.5 (29.5/24.8) {3/25 (4.2/33.5)} 2/18.5 (26.8/24.8) 2/18.5 (26.8/24.8) {2/18.5 (26.8/24.8)} 2/18.5 (26.8/24.8) 2/18.5 (26.8/24.8) {2/18.5 (26.8/24.8)} - {27.8/18.5 (37.3/24.8)} - {27.8/18.5 (37.3/24.8)} 38/24 {25/2 (33.5/26.8)} 38/24 38/24 {25/2 (33.5/26.8)} - {37/2 (49.6/26.8)} - {37/2 (49.6/26.8)} (14.9) {165.7 (122.2)} (211.2) {36.9 (226.3)} {286.4 (211.2)} 14.1 (13.3) {191.1 (14.9)} {165.7 (122.2)} 38/ (226.3) {365.5 (269.5)} {286.4 (211.2)} - {452. (333.3)} - {452. (333.3)} 452 (333.3) {42 (39.7)} (22) (22) {298.3 (22)} (22) (22) {298.3 (22)} - {76 (56.5)} - {76 (56.5)} {159.2 (117.4)} {159.2 (117.4)} {761.5 (562.)} - {761.5 (562.)} - 3 (1181.1) 16 (629.9) 3 (1181.1) 16 (629.9) 24 (944.9) 16 (629.9) BT 4 {CAT4 /DIN4} BT 5 {CAT5 /DIN5} BT 4 {CAT4 /DIN4} BT 5 {CAT5 /DIN5} BT 5 {CAT5 /DIN5} PS86 P5T-1 45deg PS86 P5T-1 45deg P5T-1 45deg 3 {4} 24 {4} 3 {4} 24 {4} 3 {4} 8 (3.1) {76 (3.)} 125 (4.9) 8 (3.1) {76 (3.)} 125 (4.9) 125 (4.9) 125 (4.9) 22 (8.7) 125 (4.9) 23 (9.1) 23 (9.1) 3 (11.8) 35 (13.8) 3 (11.8) 35 (13.8) 35 (13.8) 8 (17.6) 15 (33.1) 8 (17.6) 15 (33.1) 15 (33.1) MEMORY RANDOM {45.1} 44.6 {39.4} {39.4} 48 {42.9} {56.9} 47.3 {51.8} {42.9} - 47 {56} 47 {56} 47 {56} 4 {56} - {48.4} - {51.8} (78.3) 38 (1.4) 5 (132.1) 2825 (111.2) 315 (118.7) 3185 (125.4) 3235 (127.4) 3598 (141.7) 2692 (16.) 2629 (13.5) 39 (153.5) 39 (153.5) 4315 (169.9) 335 (131.9) 335 (131.9) 45 (159.4) 45 (159.4) 648 (255.1) 9 (19842) 92 (2283) 135 (29762) 135 (29762) 23 (576) DOOSAN FANUC i {HEIDENHAIN itnc 53 / SIEMENS S828D} { } : Option 18 / 19

20 Product Preview Basic information Basic Structure Cutting Performance CNC Specifications DOOSAN FANUC i No. Division Item Spec. 1 Standard Optional X Not applicable DOOSAN FANUC i 54, 54/5 65, 65/5 75, 75/5 95 Controlled axes 3 ( X,Y,Z ) X, Y, Z X, Y, Z Detailed Information Options Applications Diagrams Specifications 2 Axes control Least command increment.1 mm /.1" 3 Least input increment.1 mm /.1" 4 2nd reference point return G3 Customer Support 5 3rd / 4th reference return 6 Inverse time feed 7 Cylinderical interpolation G7.1 8 Automatic corner override G62 Interpolation & 9 Manual handle feed 1 unit Feed function 1 Manual handle feed x1, x1, x1 (per pulse) 11 Handle interruption 12 AI APC 2 BLOCK 13 AICC I 4 BLOCK 14 AICC II 2 BLOCK 15 M- code function Spindle & 16 M-code Retraction for rigid tapping function 17 Rigid tapping G84, G74 18 Number of tool offsets 4 ea 19 Tool nose radius compensation G4, G41, G42 2 Tool length compensation G43, G44, G49 Tool function 21 Tool life management 22 Addition of tool pairs for tool life management series 23 Tool offset G45 - G48

21 Standard Optional X Not applicable No. Division Item Spec. DOOSAN FANUC i 54, 54/5 65, 65/5 75, 75/ Custom macro 25 Macro executor 26 Extended part program editing 27 Part program storage 512KB(128m) 28 Part program storage 2MB(512m) Programming & 29 Inch/metric conversion G2 / G21 Editing function 3 Number of Registered programs 4 ea 31 Optional block skip 9 BLOCK 32 Optional stop M1 33 Program number 4-digits 34 Playback function 35 Addition of workpiece coordinate system G54.1 P1-48 (48 pairs) 36 Embeded Ethernet 37 Graphic display Tool path drawing 38 Loadmeter display 39 Memory card interface 4 USB memory interface Only Data Read & Write 41 Operation history display 42 Other Functions DNC operation with memory card (Operation, setting & 43 Display, etc) Optional angle chamfering / corner R 44 Run hour and part number display 45 High speed skip function 46 Polar coordinate command G15 / G16 47 Programmable mirror image G5.1 / G Scaling G5, G51 49 Single direction positioning G6 5 Pattern data input 2 / 21

22 Product Preview Basic information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Customer Support series CNC Specifications HEIDENHAIN itnc 53 No. Division Item Spec. Axes 7 Axis feedback control itnc 53 54, 54/5 65, 65/5 75, 75/5 1 3 axes X, Y, Z Controlled axes 2 4 axes 3 Controlled axes Max. 12 axes in total 4 Least command incremen 5 Least input increment.1 mm (.1 inch),.1.1 mm (.1 inch),.1 6 Maximum commandable value ± mm (±3937 inch) Double-speed control loops for high-frequency spindles and torque/linear motors inch TFT color flat panel MDI / DISPLAY unit 9 19 inch TFT color flat panel 1 Program memory for NC programs SSDR 21GB 11 Block processing time.5 ms 12 Cycle time for path interpolation CC 61xx 3 ms 13 Encoders Absolute encoders EnDat Commissioning Data interfaces Ethernet interface 15 and diagnostics USB interface (USB 2.) 16 Look-ahead Intelligent path control by calculating the path speed ahead Machine of time (max. 124 blocks.) 17 functions HSC filters 18 Switching the traverse ranges 19 User functions Program input According to ISO 2 With smart.nc 21 Position entry 22 Nominal positions for lines and arcs in Cartesian coordinates Incremental or absolute dimensions 23 Display and entry in mm or inches 24 Display of the handwheel path during machining with handwheel superimpositioning 25 Paraxial positioning blocks 26 Tool compensation In the working plane and tool length Radius-compensated contour lookahead for up to 99 blocks (M12) Three-dimensional tool radius compensation 29 Tool table Central storage of tool data 3 31 Cutting-data table 32 Constant contouring speed 33 Parallel operation Tilting the working plane with Cycle 19 Tilting the working plane with the PLANE function Manual traverse in tool-axis direction 37 Function TCPM Multiple tool tables with any number of tools Calculation of spindle speed and feed rate based on stored tables relative to the path of the tool center or to the tool's cutting edge Creation of a program while another program is being run after interruption of program run Retaining the position of tool tip when positioning tilting axes Standard Optional X Not applicable

23 No. Division Item Spec. 38 itnc 53 54, 54/5 65, 65/5 75, 75/5 Rotary table machining Programming of cylindrical contours as if in two axes 39 Feed rate in distance per minute 4 FK free contour programming for workpieces not dimensioned for NC programming 41 Program jumps Subprograms and program section repeats 42 Calling any program as a subprogram 43 Program verification graphics Plan view, view in three planes, 3-D view 44 Programming graphics 3-D line graphics 45 Program-run graphics (plan view, view in three planes,3-d view) 46 Datum tables Saving of workpiece-specific datums 47 Preset table Saving of reference points 48 Freely definable table after interruption of program run 49 Returning to the contour With mid-program startup 5 After program interruption (with the GOTO key) 51 Autostart 52 Actual position capture 53 Enhanced file management 54 Context-sensitive help for error messages 55 User functions TNCguide Browser-based, context-sensitive helpsystem 56 Calculator 57 Entry of text and special characters 58 Comment blocks in NC program 59 "Save As" function 6 Structure blocks in NC program 61 Entry of feed rates FU (feed per revolution) 62 FZ (tooth feed per revolution) 63 FT (time in seconds for path) 64 FMAXT (only for rapid traverse pot: time in seconds for path) 65 Dynamic collision monitoring (DCM) 66 Fixture monitoring 67 Processing DXF data 68 Global program settings (GS) 69 Adaptive feed control (AFC) 7 KinematicsOpt Automatic measurement and optimization of machine kinematics 71 KinematicsComp Three-dimensional compensation 72 3D-ToolComp Dynamic 3-D tool radius compensation 73 Working plane Cycle Cylinder surface Cycle 27 Fixed cycles 75 Cylinder surface slot milling Cycle Cylinder surface ridge milling Cycle Cycles for automatic workpiece Calibrate TS Calibrate TS length 79 Measure axis shift 8 inspection Save kinematics 81 Measure kinematics 82 Preset compensation 83 Options Software option 1 84 Software option 2 Rotary table machining Coordinate transformation Interpolation 3-D machining Interpolation Programming of cylindrical contours as if in two axes Feed rate in mm/min Tilting the working plane, PLANE function Circular in 3 axes with tilted working plane 3-D tool compensation through surface normal vectors Tool center point management (TCPM) Keeping the tool normal to the contour Tool radius compensation normal to the tool direction Line in 5 axes (subject to export permit) Spline: execution of splines (3rd degree polynomial) Standard Optional X Not applicable 22 / 23

24 Product Preview Basic information Basic Structure Cutting Performance Detailed Information Options Applications Diagrams Specifications Customer Support series CNC Specifications SIEMENS S828D No. Division Item Spec. 1 Axex control S828D 54/5 65/5 75/5 3 axes X, Y, Z 2 Controlled axes 4 axes 3 5 axes 4 5 Simultaneously controlled axes Positioning(G)/Linear interpolation(g1) : 3 axes Circular interpolation(g2, G3) : 2 axes Positioning(G)/Linear interpolation(g1) : 4 axes Circular interpolation(g2, G3) : 2 axes 6 Least command increment.1mm (.1 inch) 7 Least input increment.1mm (.1 inch) 8 Maximum commandable value ± mm (±3937 inch) 9 Reference point return 1 Interpolation & Inverse time feedrate G93 Feed functions Spline interpolation (A, B and C 11 splines) 12 Spindle Retraction for rigid tapping 13 Functions Rigid tapping Tool radius compensations in plane Number of tools/cutting edges in tool list With approach and retract strategies With transition circle/ellipse on outer edges 256/ Tool Functions Tool length compensation 18 Tool offset selection via T and D numbers Programming & Editing functions Replacement tools for tool management Monitoring of tool life and workpiece count Main program call from main program and subroutine Subroutine levels and interrupt routines, max. Number of subroutine passes <= Number of levels for skip blocks 1 25 Number of levels for skip blocks 8 26 Polar coordinates Auxiliary function output High-level CNC language with Via M word, max. programmable value range: INT Via H word, max. range: REAL ± ex 38/ INT User variables, configurable 3 Read/write system variables 31 Indirect programming 32 Program jumps and branches Arithmetic and trigonometric functions Compare operations and logic combinations 35 Macro techniques 36 Control structures IF-ELSE-ENDIF 37 Standard Optional X Not applicable Control structures WHILE, FOR, REPEAT, LOOP 38 STRING functions 11/4

25 No. Division Item Spec. 39 Dynamic preprocessing memory FIFO S828D 54/5 65/5 75/5 4 Look ahead number of blocks 15 Program functions 41 Frame concept 42 Inclined-surface machining with swivel cycle 43 Online ISO dialect interpreter 44 Parts programs on NCU, max. number 3 45 Workpieces on NCU, max. number 1 46 Program/workpiece management On additional plug-in CF card 47 On USB storage medium (e.g. disk drive, USB stick) 48 On network drive 49 Basic frames, max. number 1 5 Settable offsets, max. number 1 Programming & 51 Editing functions Programming support for cycles program(program Guide) Program editor CNC editor with editing functions: Marking, copying, deleting Programming graphics/free contour input (contour calculator) 54 Technology cycles for drilling/milling 55 Pocket milling free contour and islands stock removal cycle 56 Residual material detection 57 Access protection for cycles 58 Programming support can be extended, e.g. customer cycles 59 2D simulation 6 3D simulation, finished part 61 Simultaneous recording 62 Handwheel selection JOG 63 Switchover: inch/metric 64 Execution from USB or CF card interface on operator panel front 65 Automatic Execution from network drive 66 DRF offset 67 Block search with/without calculation 68 Preset Set actual value " color display 7 15." color display 71 Plain text display of user variables 72 Ch_S,Ch_T, En, Fr, Gr, It, Kr, Pt, Sp Operating software languages 73 Additional languages, use of language extensions Other functions 74 (Operation, setting & Working area limitation 75 Display, etc) Limit switch monitoring 76 Software and hardware limit switches 77 RCS Host remote diagnostics function Remote Control System (RCS) remote diagnostics 78 RCS Commander (viewer function) 79 Integrated service planner for the monitoring of service intervals 8 Automatic measuring cycles 81 Easy Extend 82 TRANSMIT/cylinder surface transformation 83 Contour handwheel Integrate screens in SINUMERIK Operate with SINUMERIK Integrate Run MyScreens Cross-mode actions (ASUPs and synchronized actions in all operating modes) Standard Optional X Not applicable 24 / 25

26 Product Preview Basic information Basic Structure Cutting Performance Responding to Customers Anytime, Anywhere Detailed Information Options Applications Diagrams Specifications Customer Support AMERICA EUROPE Global Support Network 5Corporations Dealer Networks 122 Technical Centers 18 3Factories series Technical Center: Sales Support, Support, Parts Support

27 Doosan Machine Tools Global Network, Responding to Customer s Needs nearby, Anytime, Anywhere Doosan machine tools provides a system-based professional support service before and after the machine tool sale by responding quickly and efficiently to customers demands. By supplying spare parts, product training, field service and technical support, we can provide top class support to our customers around the world. Customer Support We help customers to achieve success by providing a variety of professional services from pre-sales consultancy to post-sales support. Supplying Parts CHINA (Shanghai) CHINA (Yantai) JAPAN - Supplying a wide range of original Doosan spare parts - Parts repair service Head Office Changwon Factory Field s INDIA - On site service - Machine installation and testing - Scheduled preventive maintenance - Machine repair Technical Support - Supports machining methods and technology - Responds to technical queries - Provides technical consultancy Domestic Support Network Training Integrated Support Centers 2 Sales Branch Offices 7 Post-Sales Centers 6 Designated Repair Centers 31 - Programming / machine setup and operation - Electrical and mechanical maintenance - Applications engineering 26 / 27

28 Major Specifications series Description Unit 54 54/ / / Max. Belt {6} {6} {8} {6} - {12} {12} spindle r/min {8} {8} {12} {8} speed Gear - {6} - {6} - {6} 6 Max. spindle power Built in {1} Belt kw (Hp) 15 (2.1)/ 11 (14.8) {15.6 (2.9)/ 15 (2.1)} Gear - 15 (2.1)/ 11 (14.8) {18.5 (24.8)/ 15 (2.1)} {15 (2.1)/ 11 (14.8)} {3 (4.2)/ 18.5 (24.8)} 15 (2.1)/ 11 (14.8) {15.6 (2.9)/ 15 (2.1)} - 15 (2.1)/ 11 (14.8) {18.5 (24.8)/ 15 (2.1)} {15 (2.1)/ 11 (14.8)} {3 (4.2)/ 18.5 (24.8)} 22 (29.5)/ 15 (2.1) {15 (2.1)/ 11 (14.8)} {26 (34.9)/ 22 (29.5)} (24.8)/ 15 (2.1) {22 (29.5)/ 18.5 (24.8)} {15 (2.1)/ 11 (14.8)} {3 (4.2)/ 18.5 (24.8)} Built in (4.2)/ 18.5 (24.8) {3/25 (4.2/33.5)} (211.2) (211.2) 14.1 (13.3) 36.9 (226.3) (14.9) (14.9) Max. Belt {36.9 (226.3)} {36.9 (226.3)} {191.1 (14.9)} {365.5 (269.5)} - N m {165.7 (122.2)} {165.7 (122.2)} spindle {286.4 (211.2)} {286.4 (211.2)} {165.7 (122.2)} {286.4 (211.2)} (ft-lbs) torque Gear - {617.4 (455.6)} - {617.4 (455.6)} - {617.4 (455.6)} (455.6) Built in {42 (31.)} Taper - ISO #4 ISO #5 ISO #4 ISO #5 ISO #4 ISO #5 ISO #5 Travel distance (X / Y / Z) Tool storage capa. Table size mm (inch) 12 / 54 / 53 (4.2 / 21.3 / 2.9) 127 / 67 / 625 (5. / 26.4 / 24.6) 1525 / 762 / 625 (6. / 3. / 24.6) 25 / 95 / 85 (98.4 / 37.4 / 33.5) ea 3 {4} 24 3 {4} 24 {3} 3 {4} 24 {4} 3 {4} mm (inch) 12 x 54 (47.2 x 21.3) 14 x 67 (55.1 x 26.4) 16 x 75 (63. x 29.5) NC system - DOOSAN FANUC i { HEIDENHAIN itnc 53 / SIEMENS S828D} 25 x 95 (98.4 x 37.4) { } Option Doosan Machine Tools Head Office Yeonkang Bldg., 6th FL., 27, Yeonji-dong, Jongno-gu, Seoul, Korea Tel / 5362 Fax Doosan Machine Tools China Room 11,21,31, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(21612) Tel Fax Doosan Machine Tools Japan #2412, Mita Kokusai Bldg Mita, Minato-ku, Tokyo 18-73, Japan Tel Fax Doosan Machine Tools America 19A Chapin Rd., Pine Brook, NJ 758, U.S.A. Tel Fax Doosan Machine Tools Europe Emdener Strasse 24, D-4154 Dormagen, Germany Tel Fax Doosan Machine Tools India 16 / , Amruthahalli, Byatarayanapura, Bellary road, Bangalore-56 92, India Tel / 121 / 1 For more details, please contact Doosan Machine Tools. The specifications and information above-mentioned may be changed without prior notice. Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark the registered trademark holder. is used under a licensing agreement with Doosan Corporation,