IDC for 25mil(0.635mm) flat cable with One-touch locking ejector system 50mil(1.27mm) PITCH 2 PIECE CONNECTOR 8825E SERIES C-49
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1 IDC for 25mil(0.635mm) flat cable with One-touch locking ejector system mil(1.27mm) PITCH 2 PIECE CONNECTOR 8825E SERIES C-49
2 C-
3 1.27mm PITCH 2 PIECE CONNECTOR / IDC FOR 0.635mm (25mil) FC Product Concept and Features Exploded View Cover # mm (25mil) pitch flat cable Cover #1 Insulator 8825E Series (Receptacle) 8830E Series (Plug) Highly reliable and original termination form The terminating process of 8825E series starts with the flat cable of 0.635mm pitch placed between Covers #1 and #2 which aligns and prevents any deviation between the cable and connector. The contacts are held in position by the insulator body. The tips of the contact forks with guide taper and latch are sharp and break through the cable sheath to provide a gas tight termination. The contact rib which is purposely rounded creates high pressure to insure a reliable termination without damage during the termination process. The connector can be terminated with a minimum of special tooling in a standard press as well as a press for MIL-STD type connectors. 8825E Series contact Latch Guide taper Rib T erminated area Insulation Displacement Process Insulator Contact Cover #1 Flat Cable Cover #2 Stage 1 Stage 2 Stage 3 Stage 4 The contact is held in position by the insulator body and the contact forks are guided by Cover #1. s pressure is applied the cable is aligned in the grooves of Cover #1 and #2. Cover #1 and #2 hold the cable and stabilize the contact/conductor interface. The contact slides through Cover #1 which supports and aligns the cable through out the termination process. The contacts terminate the conductor and slide into Cover #2. The contact forks are compressed by Cover #2 and form a gas tight termination. The reliability of the termination process depends on maintaining proper alignment of the cable to the connector, the contact to the conductor, and the stability of contact in the connector. The design of the 8825E satisfies the requirements as explained above. C-51
4 1.27mm PITCH 2 PIECE CONNECTOR / IDC FOR 0.635mm (25mil) FC 8825E/8825R F (Receptacle, With locking ejector) Receptacle (IDC Type) B Ref. 4.2 (0.165) Ref. 7.4(0.291) Open Latch before mating OPEN KEL JPN OPEN Cable 19.3(0.760) 11.9(0.469) 16.1(0.634) 4.8(0.189) 3.65(0.144) 8825E F With strain relief Polarity identification C D 1.27(0.0) pitch R F Without strain relief n-1 Ref. 0.4 (0.016) Ref. 0.3 (0.012) 7.3(0.287) 2 4 "n" is number of contacts n Product Table / Dimensions No.of contacts Part Number B C D (1.096) (0.702) (0.607) (0.4) E F 8825R F 8825E F 8825R F 8825E F 8825R F 8825E F 8825R F 8825E F 8825R F 8825E F 8825R F 8825E F 8825R F 8825E F 8825R F 8825E F 8825R F 8825E F 8825R F 8825E F 8825R F (1.246) (1.346) (1.396) (1.446) (1.596) (1.846) (2.096) (2.296) (2.596) (3.096) (0.852) (0.952) (1.002) (1.052) (1.202) (1.452) (1.702) (1.902) (2.202) (2.702) (0.757) (0.857) (0.907) (0.957) (1.107) (1.357) (1.607) (1.7) (2.107) (2.607) (0.600) (0.700) (0.7) (0.0) (0.9) (1.200) (1.4) (1.6) (1.9) (2.4) Packaging style Other Number of packaging 60 C-52
5 1.27mm PITCH 2 PIECE CONNECTOR / IDC FOR 0.635mm (25mil) FC 8830E- -170S -F (Plug, With locking system) Plug (Straight Type) X-X Cross Section 1.75(0.069) 9.7(0.382) 1(0.039) 7.3(0.287) 3(0.118) 7(0.276) 5(0.197) Ref (0.225) Ref. 0.4 (0.016) 3.65(0.144) 0.4(0.016) Polarity identification 1.27(0.0) pitch B C D X 2-2.3( ) Printed Circuit Board Layout (Component Side View) X 3.8(0.1) 1.4(0.055) 3.7 (0.146) 3.3(0.130) 2-2.3±0.1 ( ±0.004) 3.7 (0.146) 3.3(0.130) 2-2.3±0.1 ( ±0.004) For 20,32,40,60,68,,100 contacts Connector Outline n- 0.8 min.( min.) n ±0.05 (0.0±0.002) D±0.1(D±0.004) B±0.15(B±0.006) For 26,30,34, contacts Connector Outline n- 0.8 min.( min.) n ± (0.0±0.002) D±0.1(D±0.004) B±0.15(B±0.006) Recommended PCB Thickness t=1.6±0.19(0.063±0.007) n is number of contacts. n n ±0.05 (0.225±0.002) 5.715±0.05 (0.225±0.002) Product Table / Dimensions No.of contacts Part Number B C D E S -F (1.096) (0.900) (0.623) E S -F (1.246) (1.0) (0.773) E S -F (1.346) (1.1) (0.873) E S -F (1.396) (1.200) (0.923) E S -F (1.446) (1.2) (0.973) E S -F (1.596) (1.400) (1.123) E-0-170S -F (1.846) (1.6) (1.373) E S -F (2.096) (1.900) (1.623) E S -F (2.296) (2.100) (1.823) E-0-170S -F (2.596) (2.400) (2.123) E S -F (3.096) (2.900) (2.623) (0.4) (0.600) (0.700) (0.7) (0.0) (0.9) (1.200) (1.4) (1.6) (1.9) (2.4) Packaging style Pipe Number of packaging C-53
6 1.27mm PITCH 2 PIECE CONNECTOR / IDC FOR 0.635mm (25mil) FC 8830E/8831E- -170L -F (Plug, With locking system) Plug (Right gle Type) 8830E- -170L -F X-X Cross Section 2.6(0.102) 8831E- -170L -F B 3(0.118) 4.6(0.181) 1.75(0.069) 7(0.276) 5(0.197) 9.7(0.382) 7.7(0.303) 7.3(0.287) 2.905(0.114) Center of the 1(0.039) mounting hole 3(0.118) 2-2.3( ) Polarity identification Ref. 0.4(0.016) 3.65(0.144) Ref (0.225) 0.4(0.016) B C D 1.27(0.0) pitch X X 2-2.3±0.1 ( ±0.004) Printed Circuit Board Layout (Component Side View) 4.8(0.189) 1.7(0.067) 12.6 (0.496) 2-2.3±0.1 ( ±0.004) 3.65 (0.144) 4.8(0.189) 1.7(0.067) 12.6 (0.496) For 20,32,40,60,68,,100 contacts n n-1 Connector Outline n- 0.8 min.( min.) ±0.05(0.0±0.002) D±0.1(D±0.004) B±0.15(B±0.006) For 26,30,34, contacts Connector Outline n- 0.8 min.( min.) B±0.15(B±0.006) Recommended PCB Thickness t=1.6±0.19(0.063±0.007) n is number of contacts (0.144) n n ±0.05(0.0±0.002) D±0.1(D±0.004) ±0.05 (0.1±0.002) 8.5 max. (0.335 max.) PCB edge 3.81±0.05 (0.1±0.002) 8.5 max. (0.335 max.) PCB edge Product Table / Dimensions No.of contacts Part Number B C D (1.096) (0.900) (0.623) (0.4) E L -F 8831E L -F 8830E L -F 8831E L -F 8830E L -F 8831E L -F 8830E L -F 8831E L -F 8830E L -F 8831E L -F 8830E L -F 8831E L -F 8830E-0-170L -F 8831E-0-170L -F 8830E L -F 8831E L -F 8830E L -F 8831E L -F 8830E-0-170L -F 8831E-0-170L -F 8830E L -F 8831E L -F (1.246) (1.346) (1.396) (1.446) (1.596) (1.846) (2.096) (2.296) (2.596) (3.096) (1.0) (1.1) (1.200) (1.2) (1.400) (1.6) (1.900) (2.100) (2.400) (2.900) (0.773) (0.873) (0.923) (0.973) (1.123) (1.373) (1.623) (1.823) (2.123) (2.623) (0.600) (0.700) (0.7) (0.0) (0.9) (1.200) (1.4) (1.6) (1.9) (2.4) Packaging style Pipe Number of packaging C-54
7 8825E/8825R SERIES CBLE SSEMBLY ORDER CODE 8825E 175 F 8825E-8825E Cable assemblies GG Wiring code Cable type (GG, GH, HH, GO, HO) Omit : Flat cable S : Intermittent bonded cable T : Twist&Flat cable Cable length (cm), L dimension (Example: 008=8cm) F : RoHS Compliance Plating of contact area Omit : u 0.05 m (Standard) D : u 0.25 m (Upon request) Contact name Number of contacts For information regarding semi-standard Series name products (D code plating), please contact 8825E : Receptacle, With strain relief your local sales office. L (min.) ORDER CODE 8825R 175 I I F 8825R-8825R Cable assemblies Wiring code Cable type (II, IJ, JJ, IO, JO) Omit : Flat cable S : Intermittent bonded cable T : Twist&Flat cable Cable length (cm), L dimension (Example: 008=8cm) F : RoHS Compliance Plating of contact area Omit : u 0.05 m (Standard) D : u 0.25 m (Upon request) Contact name Number of contacts Series name 8825R : Receptacle, Without strain relief L (min.) For information regarding semi-standard products (D code plating), please contact your local sales office. GH L (min.) I J L (min.) HH L (min.) JJ L (min.) GO HO L (min.) L (min.) IO L (min.) JO L (min.) Cable will protrude about 1mm from 8825R connectors. Intermittent bonded and Twist&Flat cable have a restriction on cable length (L dimension) because they are terminated at the fused part. For GO, HO, IO and JO codes, orders are accepted in even quantities. Harness end has an extra cable of approximate 1mm beyond the connector edge. C-55
8 8825E/8825R SERIES CBLE SSEMBLY ORDER CODE 8825E 175 F Contact name Wiring code Cable type (GI, GJ, HI,HJ) Omit : Flat cable S : Intermittent bonded cable T : Twist&Flat cable Cable length (cm), L dimension (Example: 008=8cm) F : RoHS Compliance Plating of contact area Omit : u 0.05 m (Standard) D : u 0.25 m (Upon request) Number of contacts Series name 8825E : Receptacle, With strain relief For information regarding semi-standard products (D code plating), please contact your local sales office. ORDER CODE 8825E 175 F GZH Contact name Number of contacts Series name 8825E : Receptacle, With strain relief Cable length (cm), L2 dimension (Example: 008=8cm) Wiring code Cable length (cm), L1 dimension (Example: 008=8cm) F : RoHS Compliance Plating of contact area Omit : u 0.05 m (Standard) D : u 0.25 m (Upon request) If you are interested in the intermittent bonder or Twist&Flat cable, please contact your local sales office. For information regarding semi-standard products (D code plating), please contact your local sales office. 8825E-8825R Cable assemblies GI L (min.) Daisy chain assembly GZH L1 (min.) L2 (min.) GJ L (min.) HI L (min.) ORDER CODE 8825R 175 F IZJ Daisy chain assembly Contact name Number of contacts Series name 8825R : Receptacle, Without strain relief Cable length (cm), L2 dimension (Example: 008=8cm) Wiring code Cable length (cm), L1 dimension (Example: 008=8cm) F : RoHS Compliance Plating of contact area Omit : u 0.05 m (Standard) D : u 0.25 m (Upon request) If you are interested in the intermittent bonder or Twist&Flat cable, please contact your local sales office. For information regarding semi-standard products (D code plating), please contact your local sales office. IZJ L1 (min.) L2 (min.) HJ L (min.) Cable will protrude about 1mm from 8825R connectors. Cable will protrude about 1mm from 8825R connectors. Intermittent bonded and Twist&Flat cable have a restriction on cable length (L dimension) because they are terminated at the fused part. Harness end has an extra cable of approximate 1mm beyond the connector edge. C-56
9 Single end assembly (Example: GO wiring) 1( ) (Component side view) 2 60, 68,, pins -1-1 (Straight or Right gle Plug) E/8825R/8830E/8831E SERIES PIN SSIGNMENT Pin ssignment Note: Please be careful when trimming the cable after terminating the 8825E/8825R Series, to protect against the flat ribbon cable that extends beyond the edge of the cable connector body touching the PCB and creating a short. (When used with Right angle Plug connector) Double end assembly (Example: GH wiring) (Component side view) 1( ) 1( ) , 68,, , 68,, pins pins (Straight or Right gle Plug) (Straight Plug) Daisy chain assembly (Example: GZH wiring) (Component side view) 1( ) 1( ) 1( ) , 68,, , 68,, , 68,, pins -1 pins (Straight or Right gle Plug) (Straight Plug) (Straight Plug) -1 pins C-57
10 X X 8825E/8825R/8830E/8831E SERIES DUST COVER / TERMINL EQUIPMENT Material : PVC Color : Semi-transparent X-X Cross Section 7.1(0.2) 5.5(0.217) 5(0.197) 80 Series Dust Cover 80- DSC-R1 (For Receptacle) DSC-H1 (For Plug) Dimensions 0.8 (0.031) 7.8(0.307) B X X Material : PVC Color : Semi-transparent 3(0.118) X-X Cross Section 8.2(0.323) 7.2(0.283) 0.8 (0.031) 6.8(0.268) No.of contacts B 17.4(0.685) 14.03(0.552) 21.2(0.835) 17.84(0.702) 23.8(0.937) 20.38(0.2) 25.0(0.984) 21.65(0.852) 26.3(1.035) 22.92(0.902) 30.1(1.185) 26.73(1.052) 36.5(1.437) 33.08(1.302) 37.7(1.484) 34.35(1.352) 42.8(1.685) 39.43(1.552) 47.9(1.886) 44.51(1.752) 55.5(2.185) 52.13(2.052) 68.2(2.685) 64.83(2.552) Termination Equipment Hand Press(HP-12) Cable Trimmer(CT-15) Locating Fixture(LF-22) Seating Platen Specifications and dimensions are subject to change without notice. LF-22 accessory C-58
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