High-Precision Horizontal Machining Center NH5000 DCG NH5000 DCG

Transcription

1 High-Precision Horizontal Machining Center

2 chieving highest-level speed in the world The, a high-precision horizontal machining center in the NH Series, is equipped with a 500 mm (9.7 in.) square pallet and employs DMG MORI s original technologies of DCG (Driven at the Center of Gravity) as standard and DDM (Direct Drive Motor) as an option. We have prepared No. 40 and No. 50 taper spindles for the model. machine with a No. 40 taper spindle offers both space saving design and a large work envelope, while a machine with a No. 50 taper spindle focuses on high cutting ability. The two varieties of spindles will solve a wide range of production problems with parts machining, and realize unprecedented high productivity. 2

3 CONTENTS 4 Principal mechanisms Productivity 8 MPPS Ⅳ 9 High precision 0 Machining ability 2 Improved workability/ Maintenance 3 Peripheral equipment 22 Diagrams 29 Specifications MPPS: Mori dvanced Programming Production System Figures in inches were converted from metric measurements. 3

4 Principal mechanisms Principal mechanisms Basic structure Box-in-Box Construction Moving parts are guided and driven with perfect balance at their center of gravity by the Box-in-Box Construction, which supports the saddle at both ends. t the same time, we have improved the servo motor s traceability, allowing higher speed and greater acceleration than ever before. Y-axis B-axis X-axis Drive shaft (X-axis) Driven at the Center of Gravity Center of gravity Box :Column Box 2 :Saddle Z-axis Drive shaft (X-axis) Rapid traverse rate <X, Y and Z axes> 50 m/min (,968.5 ipm) Max. acceleration X-axis.0 G {9.8 m/s 2 (32.2 ft/s 2 )} Y-axis. G {0.8 m/s 2 (35.4 ft/s 2 )} Z-axis 0.7 G {6.9 m/s 2 (22.6 ft/s 2 )} Feedrate <X, Y and Z axes> 50 m/min (,968.5 ipm) With I contour control Driven at the Center of Gravity Vibration Controlled Original technology Our DCG (Driven at the Center of Gravity) technology controls vibration, which is one of the main enemies of high speed and high precision, by driving structural parts at their center of gravity. For positioning, machines with DCG virtually eliminate vibration, while machines without DCG continue to vibrate for a long time. DCG controls the rotational vibration which appears at every acceleration start point, and which is proportional to the distance between the drive point and the center of gravity. This prevents deterioration of the quality of the machined surface. Residual vibration comparison Vibration amplitude ( m) Rapid traverse rate 00% (stopped in the Z-axis direction) Machining by DCG advanced technology Time (sec.) Machining by a conventional machine Machining by DCG advanced technology Machining by a conventional machine (machine type: type: NV4000 DCG) Machining by DCG advanced technology Machining by a conventional machine Features of DCG Improved surface quality Outstanding acceleration Improved roundness Longer tool life 4

5 Option Space-saving design Offering both space-saving design and a large work envelope, reducing the required floor space by 0% (in the case of the ) compared to existing machines. Machine height 3,38 mm (23.5 in.) /50 3,440 mm (35.4 in.) Machine width machine depth 2,725 4,60 mm ( in.) /50 3,437 4,799 mm ( in.) Travel <X, Y and Z axes> 850 mm (33.5 in.) 730 mm (28.7 in.) Working area Max. workpiece swing diameter 800 mm (3.4 in.) 700 mm (27.5 in.) <3-station turn-type PC> X-axis Z-axis Y-axis Max. workpiece height,000 mm (39.3 in.) 900 mm (35.4 in.) <3-station turn-type PC> 730 mm (28.7 in.) Pallet loading capacity 2-station turn-type PC: 500 kg (,00 lb.) 700 kg (,540 lb.) 3-station turn-type PC: 400 kg (880 lb.) 500 kg (,00 lb.) 5

6 Principal mechanisms Principal mechanisms Spindle Equipped with a No. 40 taper spindle Equipped with a No. 50 taper spindle For the spindle drive, we use the high-efficiency DDS (Direct Drive Spindle) motor which extracts full power over a wide range, from high-speed machining to heavy-duty cutting. This machine handles all types of materials from steel to aluminum and other non-ferrous metals. Max. spindle speed 4,000 min - 20,000 min - Tool clamp power Improved tool clamping force Using the newly developed collet, clamping power on the tool has been increased. The ability to control vibration during spindle rotation ensures high-precision machining. Max. spindle speed /50 8,000 min - 5,000 min - 8,000 min - <high torque> 2,600 N (2,832.4 lbf) /50 2,000 N (4,720.7 lbf) Machine type Spindle acceleration time Spindle deceleration time.72 sec. (0 4,000 ) min-.49 sec. (4,000 0) min- <high speed> 2.55 sec. (0 20,000 ) min sec. (20,000 0) min- /50.9 sec. (0 8,000 ) min-.80 sec. (8,000 0) min- Please use a two-face contact tool when using a No. 40 taper spindle at 5,000 min - or higher, or a No. 50 taper spindle at 0,000 min - or higher. Two-face contact specification Spindle cooling Tool rigidity has been improved by contact of both the spindle taper and the tool flange. This extends the useful life of a tool, raises cutting power and improves the machining precision. BT specifications HSK specifications Stator coil in DDS motor: the coolant supplied by the oil chiller minimizes heat diffusion by circulating through an oil jacket, which is placed around the stator coil. Contact face Contact face ll DMG MORI spindles are made in-house to better meet our customer needs. For details, please consult with our sales representative. When the two-face contact specification is selected, a two-face contact tool and other tools cannot be used together. Oil jacket Tool, Boring The maximum tool length is the same as the pallet size. Deep hole boring up to the maximum tool length can be done without turning the table around, reducing cutting time and achieving highprecision machining. Max. tool length 500 mm (9.6 in.) Boring Previous model Concentric drilling can be done on both sides by flipping the table. 80 Boring up to 500 mm (9.6 in.) can be done without turning the B-axis, reducing cutting time and achieving highprecision machining. Tool length 500 (9.6) mm (in.) Pallet working surface mm ( in.) Depending on condition, machining may not always be possible. Pallet ( ) 6

7 Option Table one-degree indexing table is standard, and a full indexing table equipped with DDM is available as an option. These have significant advantages for machining of workpieces that require high speed and high positioning accuracy. Selection of tables Table type indexing table Full 4th axis rotary table Minimum pallet indexing angle 0.00 Pallet indexing time (90 ) <including clamping and unclamping time>.57 sec..2 sec. Direct Drive Motor Original technology The world s fastest rotary axis drive system, which achieves zero backlash. Until now, gears have been used to transmit the drive power to the rotary axes, but this drive system had a negative effect on drive speed and precision. By transmitting the drive power to the rotary axes directly without using gears, DDM offers outstanding transmission efficiency and high-speed feed. DDM also achieves zero backlash. Features of DDM High-speed rotation High-precision indexing Less maintenance Longer product life B-axis Max. rotational speed Previous model (worm gear system) 22 min - (DDM) 00 min - pproximately 4.5 times faster PC It uses a front 2-station turn-type PC. This PC offers high-speed pallet change that reduces non-cutting time. Pallet changing time * 2-station turn-type PC 7 sec. 3 sec. <Pallet loading capacity 700 kg (,540 lb.)> * Excluding clamping and unclamping time. When equipped with the auto-coupler, time taken to shut off/supply hydraulic pressure to the fixture is not included. The pallet changing time of the 3-station PC differs from that of the standard specification. Please contact our sales representative for details. 7

8 Principal mechanisms Principal mechanisms TC By using a double arm, which offers high-speed tool change, non-cutting time is dramatically reduced. Tool changing time Cut-to-cut (chip-to-chip) Machine type Max. <ISO> Min. <ISO> <MS> (40 tools) 8.9 sec. 3.5 sec. 3.3 sec. /50 (54 tools) 4.3 sec. 4.4 sec. 4.0 sec. Tool-to-tool 0.9 sec. /50.8 sec. ISO JIS B ISO: International Organization for Standardization JIS: Japanese Industrial Standard The time differences are caused by the different conditions (travel distances, etc.) for each standard. Magazine We prepared two types of magazine: a chain type and a rack type. Customers can choose either a chain type or rack type to suit their production needs. Tool storage capacity Chain-type magazine (attached to the machine) 40 tools 60 tools Chain-type, 60-tool specifications Chain-type magazine (separate type) 20 tools /50 54 tools Rack-type magazine (separate type) 80 tools 300 tools 240 tools 360 tools Consultation is required /50 00 tools 40 tools 80 tools 240 tools Rack-type, 40-tool specifications Magazines incorporate a pot transfer mechanism and the tool capacity includes one tool at the spindle side. /50 Machine type Max. tool length Max. tool mass Max. tool diameter 500 mm (9.6 in.) 2 kg (26.4 lb.) 30 kg (66 lb.) The maximum tool diameter is limited to 255 mm (0.0 in.) or less when using a No. 50 taper spindle at 0,000 min - or higher. 70 mm (2.7 in.) <with adjacent tools> 40 mm (5.5 in.) <without adjacent tools> 0 mm (4.3 in.) <with adjacent tools> 300 mm (.8 in.) <without adjacent tools> 8

9 High precision High-precision equipment Option Full closed loop control (Scale feedback) Superior precision with full closed loop control (Scale feedback) Magnetic measuring system with a high resolution of 0.0 μm Resistance to oil and condensation due to a magnetic detection principle Impact resistance of 450 m/s 2 (7,76.5 in./s 2 ) Vibration resistance of 250 m/s 2 (9,842.5 in./s 2 ) High-accuracy machining is ensured by a scale with the same thermal expansion rate as the cast iron machine structure Coolant chiller (separate type) <option> Pallet clamp system Increased coolant temperature causes thermal displacement in the fixtures and workpiece, affecting the machining accuracy of the workpiece. Use this unit to prevent the cutting coolant from heating up. When using oil-based coolant, the coolant temperature can become extremely high even with the standard coolant pump, so please be sure to select this unit. When using oil-based coolant or a high-pressure coolant system, please be sure to consult our sales representative. We cannot guarantee that this unit will completely control the coolant temperature. It is designed to help prevent oil temperature increases. The dual contact taper cone pallet stabilizes the pallet with its powerful clamping force, and improves the repeatability. The machining area Contact face Servo motor thermal insulation By circulating coolant inside the flange, heat from the motor is prevented from being transmitted to the cast iron body. High-rigidity double-anchor support s well as ball screw core cooling, it uses a double-anchor support for highly rigid feed. Ball screw support bearing Servo motor Ball screw Ball screw support bearing Ball screw center cooling In order to control thermal displacement and to keep high-accuracy positioning, the ball screw core cooling system in which cooling oil circulates through the support bearings is used. Servo motor Ball screw Cooling oil 9

10 High precision Machining ability High-accuracy data Circularity X, Y, Z-axes thermal displacement Max. spindle speed: 4,000 min -.97 μm (actual result) 0 μm or less (actual results with spindle thermal displacement compensation) Filter: 50 Material <JIS> 5052 * <outer diameter: 30 mm (5. in.)> Tool 6 mm ( 0.6 in.) carbide end mill <4 flutes> Spindle speed 8,000 min - Cutting feedrate 2,000 mm/min (78.7 ipm) 5052: luminum Displacement ( m) 30 X-axis root 20 Y-axis root The free end of X-axis The free end of Y-axis Z-axis Time (hours) * 5052 (NSI), NS4 (BS), lmg2.5 (DIN), 502 (GB) The cutting test results indicated in this catalog are provided as examples. The results indicated in this catalog may not be obtained due to differences in cutting conditions and environmental conditions during measurement. JIS: Japanese Industrial Standard Cutting test Face mill Throw-away end mill Material <JIS>: 5052 * Material <JIS>: S50C *2 Tool /50 80 mm ( 3. in.) <7 flutes> 00 mm ( 3.9 in.) <9 flutes> Tool /50 25 mm (.0 in.) <2 flutes> 25 mm (.0 in.) <2 flutes> Material removal rate,536 ml/min (93.7 in 3./min),920 ml/min (7. in 3./min) Width of cut 64 mm (2.5 in.) 80 mm (3. in.) Depth of cut.5 mm (0.06 in.).5 mm (0.06 in.) Spindle speed 4,000 min - 8,000 min - Feedrate 6,000 mm/min (629.9 ipm) 6,000 mm/min (629.9 ipm) Material removal rate 0 ml/min (6.2 in 3./min) 78 ml/min (0.9 in 3./min) Width of cut 25 mm (.0 in.) 25 mm (.0 in.) Depth of cut 8 mm (0.3 in.) 4 mm (0.6 in.) Spindle speed 2,546 min - 2,546 min - Feedrate 509 mm/min (20.0 ipm) 509 mm/min (20.0 ipm) Face mill Drill Material <JIS>: S50C *2 Material <JIS>: S50C *2 Tool /50 00 mm ( 3.9 in.) <5 flutes> 00 mm ( 3.9 in.) <9 flutes> Tool /50 50 mm ( 2.0 in.) <2 flutes> 50 mm ( 2.0 in.) <2 flutes> Material removal rate 374 ml/min (22.8 in 3./min) 69 ml/min (42.2 in 3./min) Width of cut 80 mm (3. in.) 80 mm (3. in.) Depth of cut 6.5 mm (0.26 in.) 4 mm (0.6 in.) Spindle speed 480 min min - Feedrate 720 mm/min (28.3 ipm) 2,60 mm/min (85.0 ipm) Material removal rate 79 ml/min (4.8 in 3./min) 94 ml/min (5.7 in 3./min) Spindle speed 60 min - 60 min - Feedrate 40 mm/min (.6 ipm) 48 mm/min (.9 ipm) Roughing end mill Tap Material <JIS>: S50C *2 /50 Tool 20 mm ( 0.8 in.) <4 flutes> 40 mm (.6 in.) <5 flutes> Material 57 ml/min 60 ml/min removal rate (3.5 in 3./min) (3.7 in 3./min) Width of cut 20 mm (0.8 in.) 40 mm (.6 in.) Depth of cut 30 mm (.2 in.) 25 mm (.0 in.) Spindle speed 400 min min - Feedrate 96 mm/min (3.8 ipm) 60 mm/min (2.4 ipm) Material <JIS>: S50C *2 /50 Tool M42 P4.5 M42 P4.5 Spindle speed 76 min - 76 min - Feedrate 342 mm/min (3.5 ipm) 342 mm/min (3.5 ipm) * 5052 (NSI), NS4 (BS), lmg2.5 (DIN), 502 (GB) *2 049 (NSI), C50, C50E, C50R (BS, DIN), 50 (GB) The cutting test results indicated in this catalog are provided as examples. The results indicated in this catalog may not be obtained due to differences in cutting conditions and environmental conditions during measurement. 5052: luminum S50C: Carbon steel JIS: Japanese Industrial Standard 0

11 Productivity Productivity The has realized even higher productivity by increasing the speed of each structure. Data for comparison Previous model (988 year ー ) Max. spindle speed 4,000 min - Rapid traverse rate <X, Y and Z axes> 50 m/min (,968.5 ipm) Tool changing time Cut-to-cut <chip-to-chip> 3.3 sec. <MS> Max. spindle speed 7,000 min - Rapid traverse rate <X, Y and Z axes> 20 m/min (787.4 ipm) Tool changing time Cut-to-cut <chip-to-chip> 4.6 sec. <MS> Workpiece Cycle time comparison Number of tools used 9 tools Previous model 897 sec. Compared with previous model pprox.,989 sec. Reduced by 54.9%,092 sec. Material <JIS>: 5052 * (luminum) When machining 2 kinds of workpieces at the same time. * 5052 (NSI), NS4 (BS), lmg2.5 (DIN), 502 (GB) 0,000 Cycle time (sec.) 2,000 JIS: Japanese Industrial Standard Comparison of production volume and sales 5 USD/EUR per work Running time (one day): 8 hours 85%=3,600 sec =24,480 sec. Production volume (pcs./day): 24,480 sec. Cycle time (sec.) Number of days operating in year: 2 days 2 months=252 days 5-year sales simulation pcs. Difference from previous model pprox. 2.3 times increase Previous model 75 USD/EUR per day,575 USD/EUR per month 8,900 USD/EUR per year 94,500 USD/EUR per 5 years 36,080 (USD/EUR) 70,00 Production volume (pcs./day) pcs. 5 pcs. 68,040 45,360 02,060 60,480 75,600 34,020 30,240 5,20 0 Previous model st year 2nd year 3rd year 4th year 5th year

12 Improved workability/maintenance Improved workability For the, we have installed features throughout the machine to improve operability based on the complete operator-centered concept. Swivel-type operation panel The operation panel which can swivel from 0 to 90 improves operability and visibility. Swivel range 90 Setup station With excellent access to the table and a wide door opening, setup operations such as fixture adjustment can be done smoothly. Distance from pallet 90 mm (7.5 in.) Height of pallet top surface,200 mm (47.2 in.) Door opening 860 mm (33.9 in.) * * For the automatic door specification, the door opening is 845 mm (33.3 in.). Maintenance For the, maintenance is improved by placing the oil chiller, hydraulic unit, and pneumatic instruments all in one place and offering better accessibility to operators. Centralized layout of devices Replacement of spindle unit By changing the spindle unit to a cartridge, which even includes the rear bearings, we have dramatically reduced replacement time. Hydraulic unit Oil chiller 2

13 Peripheral equipment Peripheral equipment Option Chip conveyor The center conveyor discharges chips directly outside the machine, offering both outstanding chip disposal and space savings. Scraper type+ drum filter type Scraper type+drum filter type Hinge type+ drum filter type Chip bucket Chip transport route Specifications Workpiece material and chip size : Suitable : Not suitable Steel Cast iron luminum/non-ferrous metal Long Short Powdery Short Long Short Powdery Scraper type+drum filter type Hinge type+drum filter type Chip size guidelines Short: chips 50 mm (2.0 in.) or less in length, bundles of chips 40 mm (.6 in.) or less Long: bigger than the above The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant, or depending on the amount of coolant, compatibility with machines, or the specifications required. Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material (chip hardness HRC45 or higher), please consult with our sales representative. Chip conveyors are available in various types for handling chips of different shape and material. For details, please consult with our sales representative. Chip disposal groove (setup station) chip disposal groove is also included on the setup station. Shower coolant s well as preventing chips from scattering during machining, this allows them to fall smoothly into the center conveyor. Semi dry unit Consultation is required Supplies air and oil mist to the cutting tip. n environmentally friendly device which reduces oil consumption. We recommend using this unit together with a mist collector. Center through ir+oil mist Chip disposal groove When using shower coolant, it is used at the same time as spindle coolant. Misting device 3

14 Peripheral equipment Peripheral equipment Through-spindle coolant system The through-spindle coolant system effectively eliminates chips, cooling the machine point and lengthening the lives of your tools. Discharge pressure Unit on coolant tank.5 MPa (27.5 psi) Separate type.5/3.5/7.0 MPa (27.5/507.5/,05 psi) Installation space <width depth> 820,20 mm ( in.) <High-pressure coolant system> Water-soluble coolant Coolant filtration accuracy 40 μm 20 μm Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited. If you have to use a flammable coolant for any reason, please be sure to consult our sales representative. Center through Coolant Side through Coolant High-pressure coolant system (separate type) Tool breakage detection system (magazine) The tool breakage detection unit at the waiting pot position will detect any tool breakage in the magazine. The tool length is not measured inside the machine, so it has no effect on the operating rate. Tool Tool breakage detection system utomatic measurement In-machine measuring system (spindle) Touch sensor (optical signal transmission type) In-machine measuring system (table) Touch sensor Sensor Receiver Tool length measurement Tool breakage detection utomatic Centering Measurement utomatic Tool length measurement Tool breakage detection Manual The workpiece setter function can be added Workpiece zero point setting and centering are possible Manual The tool setter function can be added Tool length offset is possible utomatic measurement+manual measurement functions Manual measurement applications can be added to the automatic measurement function. 4

15 Option Fixture interface Fixture interface uto-coupler fixture interface Easily transfer the pallets between the setup station and the work area and avoid external hoses and couplers. Check list (for hydraulic/pneumatic fixtures) Pressure source Hydraulic Pneumatic Supplied pressure MPa Others Clamp check system Fixture chip wash Fixture air blow system No. of circuits Hydraulic Pneumatic For workpiece holding detection Workpiece clamp detection air port Hydraulic supply Compressed air supply Unclamp port Extra port Clamp port Unclamp port Compressed air is supplied to the setup station. Hydraulic fluid is supplied to both the setup station and the machining table. Hydraulic fluid is supplied to the machining table through two ports that diverge from one circuit. Clamp port Workpiece clamp detection air port uto-coupler High pressure can be used with the anti-rising mechanism. Custom fixture interfaces are available for connecting any fixture, either part time or full time Setup station: 8 ports * Machining table: 2 ports * Includes two extra ports. Hydraulic fluid is supplied to the machining table through two ports that diverge from one circuit. Reduction in environmental burden Eco-friendly design Reduced consumption of lubricating oil Power-saving function Oil-bath TC n oil-bath design has been integrated into the TC unit design. Compared with conventional oil drip designs, the amount of lubricating oil used has been radically reduced. utomatic sleep function If the keyboard is not touched after a certain amount of time and NC operation is not being performed, power is cut off to the servo motor, the spindle, the coolant pump and the chip conveyor, thereby saving energy. utomatic machine light function Energy-saving settings screen If the operation panel is not touched for a certain amount of time, the interior light automatically turns off. This saves energy and lengthens the life of the machine lights. 5

16 Peripheral equipment Transfer systems The versatile systems resolve production issues. CPP system (Carrier Pallet Pool System) With its simple construction provided in predefined packages, this system is easy to introduce. For the system configuration, the customer can select from 8 packages to provide the optimum specifications for their needs. Controller Handy controller (Standard features) MCC-LPS Ⅲ is available as an option. System example When the number of machines or workpiece setup stations is two or more, the MCC-LPS Ⅲ is required. For models and systems, please consult with our sales representative. LPP system (Linear Pallet Pool System) This system can be equipped with multi-level pallet racks, providing a high level of automation. The system construction can also be customized however you wish, achieving the optimum productivity and operation rate. Controller MCC-LPS Ⅲ (Standard features) System example pplications Linear Pallet Pool Control System The Tool Management System Easy operation / management of the pallet transfer system. Machining programs can be managed and automatically downloaded. ble to flexibly change production priority in response to urgent requests. Improves the system operating rate through highly efficient, centralized tool management. Compatible with ID tags. Compatible with tool presetter interface. MCC-LPS Ⅲ is installed in the specialized cell controller and MCC-TMS can be installed in the controller and your PC. 6

17 Option DMQP (DMG MORI Qualified Products) Selected peripherals with superior quality, performance and maintainability. The DMQP program is designed to certify peripherals that meet DMG MORI standards in quality, performance and maintainability. DMQP provides customers with even greater peace of mind. Comprehensive support with machine+peripherals DMG MORI provides comprehensive support, from proposal to delivery and maintenance, for high-quality peripherals that offer superior performance and maintainability. Comprehensive support with machine+ peripherals DMQP Through-spindle coolant system Coolant chiller DMG MORI Service Center Machine Mist collector dvantages of DMQP Qualified peripherals are arranged by DMG MORI Toll-free phone support is available 24 hours a day, 365 days a year (Japan only) Examples of qualified products () Through-spindle coolant system Coolant is supplied to the tool tip through the center of the tool and spindle. Coolant chiller It cools down coolant to offer better cutting performance and minimize thermal displacement in the workpiece. Mist collector It removes mist, smoke, etc. generated inside the machine. Chip bucket Chips discharged from the chip conveyor are collected into this bucket. Electrical cabinet chiller This prevents temperature rise and dew condensation inside the electrical cabinet. Refrigerating type air dryer This unit removes moisture contained in the compressed air supplied by the compressor, preventing moisture-related problems in the pneumatic equipment. CPP This is a workpiece transfer system with the packaged system configuration that can be easily introduced at your factory. LPP This is a workpiece transfer system that can be freely customized for high-level automation. Tool wagon Tool cabinet Basic tooling kit For more details on DMQP items, please contact our sales representative. CPP: Carrier Pallet Pool LPP: Linear Pallet Pool 7

18 MPPS Ⅳ High-Performance Operation System for Machining Centers High-performance operation system that pursues ease of use, and combines the best hardware in the industry with the advanced application/network systems. Outstanding operability thanks to upgraded hardware Cutting-edge functions for easier setup and maintenance Various types of monitoring, including internal monitoring, are possible on the screen (option) In the event of trouble, DMG MORI s remote maintenance service solves it smoothly MORI-NET Global Edition dvance Outstanding operability 9-inch operation panel Vertical soft-keys Vertical soft-keys are arranged on the left and right sides of the screen. The vertical soft-keys can be used as option buttons or shortcut keys to which you can assign your desired screens and functions, allowing you to quickly display the screen you want. Keyboard PC-type keyboard is used as standard, making key input easy. keyboard with a conventional key layout is also available as an option. dvanced hardware Improved ease of setup Reduction of drawing time * Shorter drawing time was achieved thanks to increased CPU performance. MPPS Ⅲ 68 sec. pprox. Reduced by 33% MPPS Ⅳ 45 sec. * The reduction rate differs depending on the program. Main specifications Main memory User area Interface 2 GB 6 GB USB ports (Screen side: 2, Bottom of operation panel: ) LN port (000BSE-T) RS-232-C port Soft-keys Left/right 2 keys Bottom 2 keys File display and Memo function Data necessary for setups such as operating instructions, drawing data and text data can be viewed on MPPS. Text data is editable. Viewable file types PDF TXT (Editable) ny file that can be displayed with Internet Explorer is available Improved ease of maintenance larm help function When an alarm occurs, MPPS identifies the cause of the trouble and provides solutions. Improved productivity PC schedule operation function Operation schedule of the PC can be controlled through MPPS. The ability to set various schedules supports unmanned continuous operation. This function can also handle changes to machining schedules flexibly. Improved work efficiency Fixed-point in-machine camera Images taken by cameras installed inside/outside the machine can be viewed on the programming screen. This function is useful for maintenance. Consultation is required Examples of camera locations Inside machine (to check machining) Tool magazine (to check cutting tools) Chip bucket (to check chip accumulation) MPPS: Mori dvanced Programming Production System 8

19 Option Conversational automatic programming This function allows users to create programs simply by following the guidance on the screen. Much of the programming process has been simplified due to the minimal key entry required for even the most complex shapes. Machining menu List display function Contour input Islands, open pockets MORI-POST advanced mode DXF import function pplication System MORI utomatic Programming System for Machining Center MORI-PM are application systems which let you create machining programs easily on your PC.. Simple programming 2. Reduce programming time 3. Save costs [Conversational automatic programming] Easy operation by simply inputting product shapes according to the screen guidance. [Supporting complicated programming] Simply enter the machining shape using conversational automatic programming and the machine automatically selects the necessary tools and cutting conditions. [Compatibility with the MPPS conversational function] Prepared conversational programs can be converted into NC programs with MPPS. Cutting conditions can also be changed on MPPS. The photo shown may differ from actual machine. Information about the screen is current as of June

20 MPPS Ⅳ Network pplication Systems MORI-NET, MORI-SERVER, MORI-MONITOR, DMG MORI MESSENGER For shorter total production time for all our customers DMG MORI s software Line-up This network system application achieves fast information sharing and increased production efficiency. Internet LN Remote Maintenance/Machine Operation Monitoring Service DMG MORI s Service Center Outside the office Server View operating status report Features Receive notification Remote maintenance service by DMG MORI Service Center Store operating status reports Conduct remote diagnosis Internet-based, high speed (max. Gbps), large capacity network No server installation is required reduction in initial cost Download various data from the server located at DMG MORI Plant Send alarm notification Receive remote diagnosis Download data Hub Router View operating status report Receive notification Office Download data Remote alarm support When an alarm goes off, an alarm notification will be sent to the DMG MORI Service Center simply by pressing the Send button on MPPS. DMG MORI service personnel will remotely diagnose the cause of the problem, and quickly provide solutions for machine recovery. This service may not be available in some areas. Please contact our sales representative for details. Plant DMG MORI s Service Center Plant Problem describing the details of the alarm is sent to the Service Center from MPPS. 2 Remotely diagnose the cause of the problem. Upon receiving the alarm, the Service Center will contact the customer by phone. (Manual or utomatic alarm sending is selectable) Recovery 3 Provide appropriate solutions for the problem, such as conducting remote operation, delivering replacement parts and sending service personnel. If recovery is not possible by remote operation, service personnel will quickly visit the customer s factory. Machine Operation Monitoring System Outside the office Features Company s own server Store operating status reports Receive notification Intra-corporate network system Up to 30 machines can be connected with one server The operating status of your machines can be centrally managed in real time Plant Hub Office Send alarm notification pplication for Data Transmission [Standard features] This enables high-speed transfer of programming data between your office computer and machine, reducing the lead time of pre-machining processes. MPPS Screen Remote Control and Browsing pplication This is an application which allows you to remotely operate and view the MPPS screens from your office computer. 20

21 Option dvanced Communication Technology dvanced Communication Technology (CT) connects machine tool and peripheral devices DMG MORI s new proposal, CT, is designed to strengthen connections between machine tools and peripheral equipment by standardizing communication and software of the entire system. With CT, standardization of interfaces of peripherals, simplified wiring, and labor saving can be achieved. Internet LN Industrial Network for Peripheral Equipment Control MPPS EtherNet/IP I/F This industrial network using the standard Ethernet (TCP/IP) offers high speed and reliable connection. Simple Plug and Play connections, which are made available just by connecting to the hub through MPPS, enable you to build a system easily. The use of standard cables also helps to reduce costs. Features Connections between a machine and peripheral equipment become easy because standard LN cables are used Thanks to increased versatility, your peripheral equipment can be used even when the machine tools are replaced by new ones Reliability is significantly increased by reducing the number of I/O cables Easy system construction Connection with existing devices Robot Measuring equipment Tool presetter Inexpensive devices Hub Machine Other devices Communication Interface for Monitoring Machine Operation MPPS MTConnect I/F MTConnect, which was introduced by the ssociation for Manufacturing Technology (MT) in 2008, is a new XML (Extensible Markup Language) based communication protocol that offers an open interface. This interface allows you to build a system to monitor the operating status of your machines. Features Open communication interface allows you to access to your company s system This makes it possible for you to build a system to monitor the operating status of your machines via the Internet pplication examples System examples dapter gent Other terminal device Your machines are displayed all at once, allowing you to quickly call up the machine you wish to check. Operating status can be checked in real time. pplication dapter 2 Server Router Outside the office You can check the operating history on the Gantt chart screen. dapter 3 gent 2 Office server and application must be prepared by the customer. For introduction of MTConnect, separate consultation is required. 2

22 Diagrams General view mm (in.) 2725 (07.3) 460 (8.5) Q Q (35.3) 3440 (35.4) 200 (47.2) Height of pallet top surface 338 (23.5) Front view Plan view / (88.9) Front view Plan view Q Q

23 Option Tool restrictions 40-tool specifications (chain-type)/60-, 20-tool specifications (chain-type) With adjacent tools <max. tool diameter: 70 (2.7)> 70 ( 2.7) 40 ( 5.5) B B 500 (9.6) Gauge line Without adjacent tools <max. tool diameter: 40 (5.5)> 500 (9.6) Gauge line 70 ( 2.7) 70 ( 2.7) 40 ( 5.5) 70 ( 2.7) 70 ( 2.7) 70 ( 2.7) 70 ( 2.7) 70 ( 2.7) 40 ( 5.5) 40 ( 5.5) 70 ( 2.7) 70 ( 2.7) 40 ( 5.5) 40 ( 5.5) 70 ( 2.7) 70 ( 2.7) 70 ( 2.7) 70 ( 2.7) 70 ( 2.7) 76.2 (3) 40 ( 5.5) 40 ( 5.5) Tool restrictions Type of tool shank BT40 CT40 DIN40 HSK-63 Max. tool length mm (in.) 500 (9.6) Max. tool diameter mm (in.) With adjacent tools: 70 (2.7) <40, 60, 20 tools> Without adjacent tools: 40 (5.5) <40, 60, 20 tools> Tool limitation mm (in.) 32 (.3) (.375) 35 (.4) 42 (.7) Tool limitation B mm (in.) 63 (2.5) (.75) 50 (2.0) 53 (2.) Max. tool mass kg (lb.) 2 (26.4) Max. tool mass moment <from spindle gauge line> N m (ft lbf) Do not use the pots marked with, because they cause interference (5.7) mm (in.) Q8082B03 80-tool specifications (rack-type) mm (in.) Column, 2, 3, 4 <the tool of the 70 mm ( 2.7 in.) or less can be stored> ( 2.7) 40 ( 5.5) B B 500 (9.6) Gauge line Column 5, 6 <the tool of the 40 mm ( 5.5 in.) or less can be stored> 500 (9.6) Gauge line Tool restrictions Type of tool shank BT40 CT40 DIN40 HSK Max. tool length mm (in.) 500 (9.6) Max. tool diameter mm (in.) With adjacent tools: 70 (2.7) Without adjacent tools: 40 (5.5) Tool limitation mm (in.) 32 (.3) (.375) 35 (.4) 42 (.7) Tool limitation B mm (in.) 63 (2.5) (.75) 50 (2.0) 53 (2.) Max. tool mass kg (lb.) 2 (26.4) Max. tool mass moment <from spindle gauge line> N m (ft lbf) 7.84 (5.7) If you attach a tool with a diameter larger than 70 mm ( 2.7 in.) in the 5th or 6th column in the rack, you may not be able to attach tools to the adjacent tool pots. Q8082B ( 5.5) 70 ( 2.7)

24 Diagrams Tool restrictions 240-tool specifications (rack-type) mm (in.) Column, 2, 3, 4, 5, 6, 7 <the tool of the 70 mm ( 2.7 in.) or less can be stored> ( 2.7) 500 (9.6) Gauge line Column 8 <the tool of the 40 mm ( 5.5 in.) or less can be stored> 40 ( 5.5) B B 500 (9.6) Gauge line Tool restrictions Type of tool shank BT40 CT40 DIN40 HSK Max. tool length mm (in.) 500 (9.6) Max. tool diameter mm (in.) With adjacent tools: 70 (2.7) Without adjacent tools: 40 (5.5) Tool limitation mm (in.) 32 (.3) (.375) 35 (.4) 42 (.7) Tool limitation B mm (in.) 63 (2.5) (.75) 50 (2.0) 53 (2.) Max. tool mass kg (lb.) 2 (26.4) Max. tool mass moment <from spindle gauge line> N m (ft lbf) 7.84 (5.7) If you attach a tool with a diameter larger than 70 mm ( 2.7 in.) in the 8th column in the rack, you may not be able to attach tools to the adjacent tool pots. Q8082B ( 5.5) 70 ( 2.7) tool specifications (rack-type) mm (in.) Column 9 <the tool of the 70 mm ( 2.7 in.) or less can be stored> ( 2.7) 40 ( 5.5) B B 500 (9.6) Gauge line Column 0 <the tool of the 40 mm ( 5.5 in.) or less can be stored> 500 (9.6) Gauge line Tool restrictions Type of tool shank BT40 CT40 DIN40 HSK Max. tool length mm (in.) 500 (9.6) Max. tool diameter mm (in.) With adjacent tools: 70 (2.7) Without adjacent tools: 40 (5.5) Tool limitation mm (in.) 32 (.3) (.375) 35 (.4) 42 (.7) Tool limitation B mm (in.) 63 (2.5) (.75) 50 (2.0) 53 (2.) Max. tool mass kg (lb.) 2 (26.4) Max. tool mass moment <from spindle gauge line> N m (ft lbf) 7.84 (5.7) If you attach a tool with a diameter larger than 70 mm ( 2.7 in.) in the 0th column in the rack, you may not be able to attach tools to the adjacent tool pots. Q8082B ( 5.5) 70 ( 2.7)

25 Option 360-tool specifications (rack-type) Consultation is required mm (in.) Column <the tool of the 70 mm ( 2.7 in.) or less can be stored> ( 2.7) 40 ( 5.5) B B 500 (9.6) Gauge line Column 2 <the tool of the 40 mm ( 5.5 in.) or less can be stored> 500 (9.6) Gauge line Tool restrictions Type of tool shank BT40 CT40 DIN40 HSK-63 Max. tool length mm (in.) 500 (9.6) Max. tool diameter mm (in.) With adjacent tools: 70 (2.7) Without adjacent tools: 40 (5.5) Tool limitation mm (in.) 32 (.3) (.375) 35 (.4) 42 (.7) Tool limitation B mm (in.) 63 (2.5) 50 (2.0) (.75) 53 (2.) Max. tool mass kg (lb.) 2 (26.4) Max. tool mass moment <from spindle gauge line> N m (ft lbf) 7.84 (5.7) If you attach a tool with a diameter larger than 70 mm ( 2.7 in.) in the 2th column in the rack, you may not be able to attach tools to the adjacent tool pots. Q8082B ( 5.5) ( 2.7) /50 54-tool specifications (chain-type) mm (in.) With adjacent tools <max. tool diameter: 0 (4.3)> 220 ( 8.6) 0 ( 4.3) 40 ( 5.5) 300 (.8) 40 ( 5.5) 70 (2.8) 500 (9.6) B B B 35 (.4) 500 (9.6) 500 (9.6) Gauge line Without adjacent tools <max. tool diameter: 220 (8.6)> Gauge line Without adjacent tools <max. tool diameter: 300 (.8)> Gauge line 0 ( 4.3) 4.3 (4.5) 0 ( 4.3) 0 ( 4.3) 0 ( 4.3) 220 ( 8.6) 0 ( 4.3) 0 ( 4.3) 220 ( 8.6) 300 (.8) 0 ( 4.3) 0 ( 4.3) 220 ( 8.6) 0 ( 4.3) 300 (.8) Do not use the pots marked with, because they cause interference. Tool restrictions Type of tool shank BT50 CT50 DIN50 HSK-00 Max. tool length mm (in.) 500 (9.6) Max. tool diameter mm (in.) With adjacent tools: 0 (4.3) <54 tools> Without adjacent tools: 220 (8.6), 300 (.8) <54 tools> Tool limitation mm (in.) 38 (.5) 38 (.5) 38 (.5) 45 (.8) Tool limitation B mm (in.) 00 (3.9) (2.75) (2.75) 85 (3.3) Max. tool mass kg (lb.) 30 (66) Max. tool mass moment <from spindle gauge line> N m (ft lbf) 29.4 (2.6) Q8083C02 25

26 Diagrams Tool restrictions /50 00-tool specifications (rack-type) mm (in.) Column, 2 <the tool of the 0 mm ( 4.3 in.) or less can be stored> ( 4.3) 50 ( 5.9) 00 ( 3.9) 500 (9.6) 25 (.0) 500 (9.6) B B Gauge line Column 3, 4, 5 <the tool of the 50 mm ( 5.9 in.) or less can be stored> Gauge line Column 6 <the tool of the 300 mm (.8 in.) or less can be stored> 300 (.8) ( 5.9) 0 ( 4.3) (.8) 40 ( 5.5) 70 (2.8) 500 (9.6) B Gauge line Tool restrictions Type of tool shank BT50 CT50 DIN50 HSK-00 Max. tool length mm (in.) 500 (9.6) Max. tool diameter mm (in.) 300 (.8) Tool limitation mm (in.) 38 (.5) 38 (.5) 38 (.5) 45 (.8) Tool limitation B mm (in.) 00 (3.9) (2.75) (2.75) 85 (3.3) Max. tool mass kg (lb.) 30 (66) Max. tool mass moment <from spindle gauge line> N m (ft lbf) 29.4 (2.6) If you attach a tool with a diameter larger than 0 mm ( 4.3 in.) in the 3rd, 4th, 5th or 6th column in the rack, you may not be able to attach tools to the adjacent tool pots. Q8083C02 40-tool specifications (rack-type) mm (in.) Column, 2, 3, 4 <the tool of the 0 mm ( 4.3 in.) or less can be stored> ( 4.3) 500 (9.6) 25 (.0) 500 (9.6) B B Gauge line Column 5, 6, 7 <the tool of the 50 mm ( 5.9 in.) or less can be stored> 50 ( 5.9) 00 ( 3.9) Gauge line Column 8 <the tool of the 300 mm (.8 in.) or less can be stored> 300 (.8) ( 5.9) 0 ( 4.3) (.8) 40 ( 5.5) B (2.8) 500 (9.6) Gauge line Tool restrictions Type of tool shank BT50 CT50 DIN50 HSK-00 Max. tool length mm (in.) 500 (9.6) Max. tool diameter mm (in.) 300 (.8) Tool limitation mm (in.) 38 (.5) 38 (.5) 38 (.5) 45 (.8) Tool limitation B mm (in.) 00 (3.9) (2.75) (2.75) 85 (3.3) Max. tool mass kg (lb.) 30 (66) Max. tool mass moment <from spindle gauge line> N m (ft lbf) 29.4 (2.6) If you attach a tool with a diameter larger than 0 mm ( 4.3 in.) in the 5th, 6th, 7th or 8th column in the rack, you may not be able to attach tools to the adjacent tool pots. Q8083C02 26

27 Option /50 80-tool specifications (rack-type) mm (in.) Column, 2, 3, 4, 5, 6 <the tool of the 0 mm ( 4.3 in.) or less can be stored> ( 4.3) 50 ( 5.9) 00 ( 3.9) 500 (9.6) 25 (.0) 500 (9.6) B B Gauge line Column 7, 8 <the tool of the 50 mm ( 5.9 in.) or less can be stored> Gauge line Column 9, 0 <the tool of the 300 mm (.8 in.) or less can be stored> 300 (.8) ( 5.9) 0 ( 4.3) (.8) 40 ( 5.5) 70 (2.8) 500 (9.6) B Gauge line Tool restrictions Type of tool shank BT50 CT50 DIN50 HSK-00 Max. tool length mm (in.) 500 (9.6) Max. tool diameter mm (in.) 300 (.8) Tool limitation mm (in.) 38 (.5) 38 (.5) 38 (.5) 45 (.8) Tool limitation B mm (in.) 00 (3.9) (2.75) (2.75) 85 (3.3) Max. tool mass kg (lb.) 30 (66) Max. tool mass moment <from spindle gauge line> N m (ft lbf) 29.4 (2.6) If you attach a tool with a diameter larger than 0 mm ( 4.3 in.) in the 7th, 8th, 9th or 0th column in the rack, you may not be able to attach tools to the adjacent tool pots. Q8083C tool specifications (rack-type) mm (in.) Column 6 <the tool of the 0 mm ( 4.3 in.) or less can be stored> 0 ( 4.3) 50 ( 5.9) 40 ( 5.5) 200 ( 7.8) 40 ( 5.5) 300 (.8) 40 ( 5.5) 5 (0.20) 500 (9.6) 30 (.2) 500 (9.6) 80 (3.) 500 (9.6) 500 (9.6) B B B B Gauge line Column 2 <six tool of the 50 mm ( 5.9 in.) or less can be stored> Gauge line Gauge line Gauge line Manual tool exchange Column <eight tool of the 200 mm ( 7.8 in.) or less can be stored> Column 5, 6 <nine tool of the 300 mm (.8 in.) or less can be stored> (.8) ( 4.3) ( 5.9) ( 7.8) Tool restrictions Type of tool shank BT50 CT50 DIN50 HSK-00 Max. tool length mm (in.) 500 (9.6) Max. tool diameter mm (in.) 300 (.8) Tool limitation mm (in.) 38 (.5) 38 (.5) 38 (.5) 45 (.8) Tool limitation B mm (in.) 00 (3.9) (2.75) (2.75) 85 (3.3) Max. tool mass kg (lb.) 30 (66) Max. tool mass moment <from spindle gauge line> N m (ft lbf) 29.4 (2.6) If you attach a tool with a diameter larger than 0 mm ( 4.3 in.) in the st, 2nd, 5th or 6th column in the rack, you may not be able to attach tools to the adjacent tool pots. Q8083C02 27

28 Diagrams Spindle speed torque/output diagrams Option Standard Max. spindle speed: 4,000 min - Spindle drive motor: 37/22 kw (50/30 HP) <25%ED/cont> {high-speed winding side} Max. spindle torque: 303 N m (223.5 ft lbf) <0%ED> Torque (N m) T=207 N m (52.7 ft lbf) <25%ED> 400 T=303 N m (223.5 ft lbf) <0%ED> T=9 N m (87.8 ft lbf) <cont> 00 <25%ED> 75 <cont> 52 0 <25%ED> <cont> <0%ED> 2570 Winding switchover point Spindle speed (min - ) 37 kw <25%ED> kw <cont> Output (kw) Q High speed Max. spindle speed: 20,000 min - Spindle drive motor: 5 kw <30 min> kw 00 T=8 N m (59.7 ft lbf) <0%ED> <cont> T=46 N m (33.9 ft lbf) <25%ED> T=3 N m (22.9 ft lbf) <cont> <0 min> Torque (N m) Output (kw) <cont> <cont> <30 min> 3568 Winding switchover point Spindle speed (min - ) <0%ED> <25%ED> 8.5/5/ kw (24.7/20/5 HP) <0 min/30 min/cont> {high-speed winding side} Max. spindle torque: 8 N m (59.7 ft lbf) <0%ED> 8.5 kw <0 min> Q /50 Standard High speed Max. spindle speed: 8,000 min - Spindle drive motor: Torque (N m) T=302 N m (222.7 ft lbf) <5%ED> 500 T=238 N m (75.5 ft lbf) <25%ED> 250 T=75 N m (29. ft lbf) <5 min> T=47 N m 00 (08.4 ft lbf) <cont> <cont> <5 min> <25%ED> Winding switchover point 5 0 <5%ED> 30/22 kw (40/30 HP) <30 min/cont> {high-speed winding side} Max. spindle torque: 302 N m (222.7 ft lbf) <5%ED> 30 kw <30 min> kw <cont> 9.5 T=43 N m (05.5 ft lbf) 0 T=02 N m (75.2 ft lbf) T=75 N m (55.3 ft lbf) T=4 N m (30.2 ft lbf) T=30 N m (22. ft lbf) T=32 N m (23.6 ft lbf) T=23.3 N m (7.2 ft lbf) Output (kw) Spindle speed (min - ) Q Max. spindle speed: 5,000 min - Spindle drive motor: 30/22 kw (40/30 HP) <30 min/cont> {high-speed winding side} Max. spindle torque: 302 N m (222.7 ft lbf) <5%ED> Torque (N m) T=302 N m (222.7 ft lbf) <5%ED> 500 T=238 N m (75.5 ft lbf) <25%ED> 250 T=75 N m (29. ft lbf) <5 min> T=47 N m 00 (08.4 ft lbf) <cont> <cont> <5 min> <25%ED> <5%ED> 30 kw <30 min> kw 20 5 <cont> T=43 N m 0 (05.5 ft lbf) T=02 N m (75.2 ft lbf) T=75 N m (55.3 ft lbf) T=4 N m (30.2 ft lbf) Output (kw) T=30 N m (22. ft lbf) 665 Winding T=9.5 N m (7.0 ft lbf) switchover point T=7.0 N m (5.2 ft lbf) Spindle speed (min - ) Q High torque Max. spindle speed: 8,000 min - Spindle drive motor: 30/25 kw (40/33.3 HP) <30 min/cont> {high-speed winding side} Max. spindle torque: 600 N m (442.5 ft lbf) <5%ED> 000 T=600 N m (442.5 ft lbf) <5%ED> T=304 N m (224.2 ft lbf) <cont> T=5 N m (84.8 ft lbf) 40 <30 min> T=95 N m (70. ft lbf) <cont> Torque (N m) 2000 Winding switchover point 30 kw <30 min> Spindle speed (min - ) kw <cont> 5 Output (kw) Q43440 Please use a two-face contact tool when using a No. 40 taper spindle at 5,000 min - or higher, or a No. 50 taper spindle at 0,000 min - or higher. 28

29 Specifications Standard & optional features Spindle BT40 ー No. 40 CT40 ー DIN40 ー Type of tool shank HSK-63 ー BT50 ー No. 50 CT50 ー DIN50 ー HSK-00 ー DMG MORI 90 type 45 (MS-Ⅰ) Type of retention knob 60 (MS-Ⅱ) DIN Special (center) BT40 Two-face contact ー BT50 Two-face contact ー CT40 Two-face contact ー CT50 Two-face contact ー HSK-63 Two-face contact ー HSK-00 Two-face contact ー 4,000 min - : 37/22 kw (50/30 HP) <25%ED/cont> {standard} ー 20,000 min - : 8.5/5/ kw (24.7/20/5 HP) <0 min/30 min/cont> {high speed} ー 8,000 min - : 30/22 kw (40/30 HP) <30 min/cont> {standard} ー 8,000 min - : 30/25 kw (40/33.3 HP) <30 min/cont> {high torque} ー 5,000 min - : 30/22 kw (40/30 HP) <30 min/cont> {high speed} ー Please use a two-face contact tool when using a No. 40 taper spindle at 5,000 min - or higher, or a No. 50 taper spindle at 0,000 min - or higher. When the two-face contact specification is selected, a two-face contact tool and other tools cannot be used together. Table Minimum table indexing angle indexing 0.00 (full 4th axis rotary table) Pallet loading capacity 700 kg (,540 lb.) <for 2-station turn-type PC> 500 kg (,00 lb.) <for 3-station turn-type PC> Sub table Solid T-slot Pallet/PC 2-station turn-type PC Tap <pallet loading capacity 500 kg (,00 lb.)> T-slot Changing to T-slot pallets 2 pallets utomatic indexing setup station Including automatic door, auto-coupler (2 circuits) and seating detection (2 circuits) and pallets 3-station turn-type PC * Tap <pallet loading capacity 400 kg (880 lb.)> T-slot uto-coupler spec. (with pallets) (Hydraulic 2 circuits+workpiece seating detection 2 circuits) for 2-station PC (Hydraulic circuit+workpiece seating detection circuit) for 2-station PC dditional tapped pallet for auto-coupler spec. Hydraulic 2 circuits+ workpiece seating detection 2 circuits Hydraulic circuit+ workpiece seating detection circuit One additional pallet Tap T-slot * Not available for tool storage capacity 240 tools (No. 50 taper). Not available with rotary window. Fixture/Steady rest 4-sided tooling block Magazine 40 tools (chain-type) ー 60 tools (chain-type) ー 20 tools (chain-type) ー No tools (rack-type) ー 240 tools (rack-type) ー Tool storage capacity 300 tools (rack-type) ー 360 tools (rack-type) ー 54 tools (chain-type) ー 00 tools (rack-type) ー No tools (rack-type) ー 80 tools (rack-type) ー 240 tools (rack-type) * ー * Not available with 3-station PC. Magazines incorporate a pot transfer mechanism and the tool capacity includes one tool at the spindle side. Coolant Coolant system Shower coolant (used at the same time as spindle coolant) Coolant flow switch for through-spindle coolant system Coolant float switch Lower limit detection Upper limit detection Coolant gun for machining side Coolant gun for setup station side 2-station turn-type PC 3-station turn-type PC Through-spindle coolant/air (switching specifications) <through-spindle coolant system is necessary required separating> Through-spindle coolant system (unit on coolant tank) * center through.5 MPa (27.5 psi) * Oil shot system * DMQP (DMG MORI Qualified Products) DMQP: Please see Page 7 for details. /50 The information in this catalog is valid as of June 208. Specifications, accessories, safety device and function are available upon request. Some options are not available in particular regions. For details, please consult our sales representative. : Standard features : Options : Consultation is required ー :Not applicable /50 Coolant Oil-hole drill coolant system Oil mist system Through-spindle coolant system (separate type) * Interface Through-spindle coolant system * Interface <7.0 MPa (,05 psi), KNOLL> (center through) Interface <7.0 MPa (,05 psi), Chip braster> Through-spindle coolant system.5 MPa (27.5 psi) * (unit on coolant tank) * side through Through-spindle coolant system * Interface <7.0 MPa (,05 psi), KNOLL> (side through) Interface <7.0 MPa (,05 psi), Chip braster> Optional when using water-soluble coolant * Coolant chiller (separate type) Essential when using oil-based coolant * (for details, please consult with our sales representative) Coolant chiller (through-spindle coolant system) * Including stand (cannot be used in Europe) * Mist collector HVS-220 Interface <duct 200 mm ( 7.9 in.)+electric parts only> Including stand * Mist collector FS-600 *2 Interface <duct 200 mm ( 7.9 in.)+electric parts only> Mist collector interface (duct only) 200 mm ( 7.9 in.) Oil skimmer Semi dry unit * When using oil-based coolant, please consult our sales representative. *2 Not compatible with oil-based coolant. If using oil-based coolant, select the HVS-220. Chip disposal Rear discharge, scraper type+drum filter type Chip conveyor (single construction) Rear discharge, hinge type+drum filter type Tool tip <when the tool tip air blow is regularly used, air supply ir blow of more than 300 L/min (79.2 gpm) is separately required> Chip bucket 254 L (67. gal.) * Measurement (M) Touch sensor (R) Touch sensor+tool setter function In-machine measuring system (table) (M) (tool length+diameter) Touch sensor+tool setter function (R) (tool length+diameter) Touch sensor (optical signal transmission type) (R) In-machine measuring system (spindle) Touch sensor (optical signal transmission type)+ (R) workpiece setter function Tool breakage detection system (magazine) The specifications vary depending on the manufacturers. (R): Made by RENISHW (M): Made by Magnescale Improved accuracy Full closed loop control (Scale feedback) X, Y, Z-axis Oil chiller utomation uto power off utomatic door Setup station EtherNet/IP interface Robot interface (EtherNet/IP) <EtherNet/IP interface is necessary required separating> Pallet pools CPP (Carrier Pallet Pool) Vertical (5, 7, 9, pallets) * <for details, please consult with our sales representative> Horizontal (6, 8, 0, 2 pallets) * LPP (Linear Pallet Pool) * Other Door interlock system (incl. mechanical lock): front door/setup station door Door interlock system: electrical cabinet door Full cover Low air pressure detecting switch Low hydraulic pressure detecting switch Built-in worklight Leveling block Hand tools Signal lamp 3 colors (LED type: red, yellow, green) Dry anchor Earth leakage breaker Danger sensing device interface (recommended when oil-based coolant is used or during unmanned operation) Rotary window (for 2-station PC) dditional residual pressure relief valve Refrigerating type air dryer * Tool wagon * Tool cabinet * Basic tooling kit * Weekly timer Total counter Workpiece counter 5 External M-code 0 Manual pulse generator (separate type) Electrical cabinet chiller * Storage box for manual Multi dry filter Through-spindle coolant system (separate type) <high-pressure coolant system is attached> Discharge pressure MPa (psi) Side through Center through <special retention knobs are required>.5 (27.5) * * 3.5 (507.5) * * 7.0 (,05) * * Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited. If you have to use a flammable coolant for any reason, please be sure to consult our sales representative. 29