Strip back about ½ of insulation on each wire. Wrap each stranded wire tightly (no frayed wires) Wrap two stripped ends together tightly

Transcription

1 Strip back about ½ of insulation on each wire Wrap each stranded wire tightly (no frayed wires) Wrap two stripped ends together tightly rimp on new Quick onnect 0 ADJUST TRIMPOT POWER LED 88 G4 A AIS GEKO G3 Z AIS GEKO F R30 R7 R6 Q33 87 D4 U50 L In VR5 E 6 Q R4 G SIP AIS GEKO 3.5A VR 5 Q7 J44 S & D Mon 0 RELAY OUT Q6 J0 R6 A MTR OUT J8 Z MTR OUT Y MTR OUT + MTR OUT OIL B OIL A OIL B OIL A OIL B OIL A A OIL B OIL A 4 3 SHD 3 SHD 4 3 SHD K 4 3 SHD R5 4 8 D4 SHD SHD J6 D3 andn G5-4 REV3 AIS I/O 6 5 Y AIS GEKO G Do Not Set Above 3.5A 3 PROESSOR ARD R7 TEMP PROBE U4 3 D8 U46 R LS NO N + D = J ++++ B ANDN AIS EPANSION ID 5 HEADER B MTR OUT OIL B OIL A 4 3 SHD U46 U46 HPL-53 J4 Unplug the NEG single wire from the NEG terminal (D Power) on the G5-4 card. Make up NEG wire extension as shown above Mount the G5-Solo Sub Assembly on the standoffs on the plate and line up the screw holes and use the four 4-40 small screws and the nylon washers to mount the assembly from the top. Slide the assembly towards the panel as far as possible and tighten down the screws. onnect the new NEG wire over to the G5-Solo card. Plug the NEG wire back on the G5-4 card

2 MTR NEG = not used ID Header on AIS I/O TAP ARD TO G5-4 8 FROM UBOB To Axis 5 AIS I/O BOB REV J AIS I/O able 7 ADJUST TRIMPOT POWER LED NEG Power cable from Power Supply Existing POS + cable from Power supply G5-4 sub-assembly (Gecko drives not shown) 88 R6 87 G4 F A AIS GEKO R30 R7 Q33 D4 U50 In L VR5 E 6 Q 5 Q7 J44 S & D Mon 0 RELAY OUT Q6 J0 R6 A MTR OUT J8 Z MTR OUT Y MTR OUT + MTR OUT OIL B OIL A OIL B OIL A OIL B OIL A A OIL B OIL A 4 3 SHD 3 SHD 4 3 SHD 4 3 SHD R5 4 8 D4 SHD SHD D3 R4 andn G5-4 5 G3 Z AIS GEKO AIS I/O 6 SIP G Y AIS GEKO Do Not Set Above 3.5A 3 PROESSOR ARD PROESSOR ARD G TEMP PROBE U4 AIS GEKO 3.5A able to Front U46 Panel LS R NO N D = J ++++ B ANDN AIS EPANSION ID 5 HEADER B MTR OUT OIL B OIL A SHD U46 U46 HPL-53 J4 G5-SOLO Sub Assembly Unplug 6 Pin Axis I/O cable from header on the G5-4 interface card. Locate the AIS I/O Tap card. onnect the 0 pin ribbon cable over to the G5-Solo card as shown onnect the short 6 to 6 ribbon cable from the Axis I/O connector on the G5-4 card over to the BOTTOM ID connector on the AIS I/O Tap card. The connectors are keyed and will only fit one way. onnect the Old Axis I/O cable coming from the UBOB into the AIS I/O header on the TOP of the AIS I/O Tap card. Make sure the Axis I/O card does not make contact with anything below it on the G5-4 assembly. A small piece of heavy paper or light plastic taped over the bottom of the PB will insulate it from possibly shorting to anything below it.

3 SETTING UP THE 5TH Driver/Motor as a Hardware Slave to Free up the A Axis In order to use the full 4 axis of motion from the BladeRunner you must use the hardware slaving for the slave axis.. To use hardware slaving the option jumpers on the UBOB card need to be set to slave the 5th axis to the same one the A axis is set to now ( or Y). The software slave in MAH (Axis Slaving) needs to be un-slaved (no slaving). The object is to use the new 5th driver (G5-Solo) to drive the old slaved axis motor so you need to physically plug the old A motor cable into the new G5-solo motor plug. It is probable the new slaved axis will spin the wrong way since it s direction of spin is the same as the other motor. You can reverse a stepper motor direction of spin by simply swapping ONE of the two winding polarity. For example if you have the A and A+ outputs just swap the A with the A+ wire and vice versa on the connector. DO NOT SWAP THE A WINDING WITH EITHER OF THE B WINDINGS OR SWAP THE B WINDING TOO. ross wiring the windings will result in damage to the Gecko drive. Swapping both windings results in the motor still spinning in the same direction! onsult the motor wiring section (first chapter) of the BladeRunner AIO manual to test the windings. The A axis then is independent and can be used for other processes. If you are using our Rotary Wizard it automatically sets rotary motion to the B axis. You must change the pin mapping in Ports & Pins/Motor Outputs and move the Step & Dir pins (8 and ) to the B axis. Enable the B axis and then. DISABLE THE A AIS as it is not used. NOTE: you need a home switch on the Rotary axis to give you zero degrees home position. You will need to go into Ports & Pins/Input Signals and remap the A home signals over to the B Home inputs and disable the A home. IF YOU ARE USING A Home on the slave axis to auto-square your gantry YOU WILL LOSE THAT APABILITY (sorry). Setting UP the 5th axis on a full 5 axis installation. NOTE: To run a full 5 axis system you have to have a nd parallel port card in the P and our PORT Interface ard (which comes with the MPG0B Hand ontroller). You can order the Port Interface card and install it in the BladeRunner AIO box as a separate part #. You must set the 5th axis option jumper on the UBOB to the 5th axis position. That makes PORT pins 4 and pin 6 as the B axis Step & Dir pins. You can use the A as a software slave or as an independent axis.

4 Setup for Hardware slave on G5-Solo and using moving Rotary axis to B from A Setup for Full 5th axis on G5-Solo and using both A and B axis (requires nd parallel card see previous page instructions)

5 Moving A home input to B home for rotary operation