DT Series Technical Manual

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1 Deutsch Industrial UK Stanier Road St. Leonards On Sea East Susse TN 9RF England Ph. (0) Fa (0) 99 Deutsch Industrial Europe Fraunhoferstrabe Martinsried Germany Ph. +9 (0) Fa +9 (0) 9 info.eu@deutsch.net INDUSTRIAL Deutsch Industrial US 0 Industrial Ave. Hemet, CA 9 USA Ph. + (9) Fa + (9) insidesalesipd@deutsch.net Deutsch Industrial Japan NIHON Deutsch Ltd. 0, Ohyamakanaicho Itabashiku, Tokyo 00 Japan Ph Fa rtakemura@nihondeutsch.co.jp INDUSTRIAL 0 Industrial Avenue, Hemet, California 9 Tel.: (9) Fa: (9) Web : Edition 0 DT Series Manual #0.indd //0 ::0 PM

Table of Contents Introduction, Contact Retention System 0 Features & Benefits Assembly Contact Insertion / Removal Product Line Overview Material Specifications Shrink Boot Adaptor General

Deutsch DTP Series Deutsch s DTP Series connectors are the answer to all of your most demanding power application requirements.

Deutsch DTHD Series Deutsch developed the DTHD Series for those applications requiring a complete, environmentally sealed, single power circuit termination.

The rugged thermoplastic receptacle is designed as an inline for cable to cable applications and is supplied with an integral VeeGroove to accept mounting, clips, brackets and flanges.

The DTM is the connector to be used in harsh environmental application where reliable signal circuits are critical to operating performance.

Deutsch DT Series An environmentallysealed connector designed specifically for cable to cable applications on the engine or transmission, under the hood, on the chassis or in the cab.

harness splices. By using internal stamped bussed contacts this product can be configured in whatever arrangement meets your individual needs in the DT shell size that matches your requirements.

2 Table of Contents Introduction, Contact Retention System 0 Features & Benefits Assembly Contact Insertion / Removal Product Line Overview Material Specifications Shrink Boot Adaptor General Specifications Ordering Information Insert Arrangements Contacts & Application Data, 9 Removal Tools / Sealing Plugs DT Mounting Clips Back Shells EnvironmentallySealed Transportation Connectors, Deutsch DTP Series Deutsch s DTP Series connectors are the answer to all of your most demanding power application requirements. DTP Series connectors offer the proven reliability and quality of Deutsch s DT Series, combined with the added fleibilty of using power contacts. Deutsch DTHD Series Deutsch developed the DTHD Series for those applications requiring a complete, environmentally sealed, single power circuit termination. The plug features an integral coupling latch that provides tactile and audible feedback during coupling. The rugged thermoplastic receptacle is designed as an inline for cable to cable applications and is supplied with an integral VeeGroove to accept mounting, clips, brackets and flanges. Features Benefits Deutsch DTM Series Deutsch DTM Series of transportation connectors feature a miniature contact with an enhanced design based on the world class, fieldproven Deutsch DT Series. The DTM is the connector to be used in harsh environmental application where reliable signal circuits are critical to operating performance. Typical applications include on or around the engine, the transmission and under the hood. Deutsch DT Series An environmentallysealed connector designed specifically for cable to cable applications on the engine or transmission, under the hood, on the chassis or in the cab. On signal level circuits in harsh environmental conditions, where even a small degradation in connection may be critical, the Deutsch DT Series general purpose connectors will provide the reliability and performance at the lowest cost. Deutsch DT Bussed Series Utilizing the Deutsch DT receptacle shell, Deutsch has combined the rugged characteristics of the DT product line with a bussing device allowing the elimination of various harness splices. By using internal stamped bussed contacts this product can be configured in whatever arrangement meets your individual needs in the DT shell size that matches your requirements. Complete bussing fleibility in a compact, economical package. Integral Connector Latch Rugged Thermoplastic Housing o C to + o C Operating Temperature Available Configurations: DTM/DT,,,, & Size / DTP & Size DTHD Size, & Silicone Seals: DTM: Accepts AWG wire DT: Accepts AWG wire DTP: Accepts AWG 0 wire DTHD: Accepts AWG wire Crimp Contacts with Option of Gold or Nickel Finish, Solid or Stamped Construction Current rating all 0 C no derating DTM. Amps DT Amps DTP Amps DTHD to 00 Amps FailSafe Secondary Locks All (Ecept DTHD) Hand Insertable/Removable Contacts Budget Minded Tactile and Audible Assembly Feedback Field Proven Long Service Life Engine Compartment Rated Meets Most Harness Design Requirements Superior Environmental Seal Seals on.0 to.0 dia.(.mm to.0mm) Seals on.0 to. dia.(.mm to. mm) Seals on.09 to.0 dia.(.mm to.mm) Seals on. to.9 dia. (.0mm to.mm) Low Costs, High Reliability Terminals for Data & Signal Transmission Meets Most Signal Requirements Positive Contact Retention No Special Tools Required (Ecept DTHD) Low Installation Costs DT Series Manual #0.indd //0 :: PM

Product Line Overview Deutsch DTM Series Deutsch DTM Series of transportation connectors feature a miniature contact with an enhanced design based on the world class, fieldproven Deutsch DT Series.

Typical applications include on or around the engine, the transmission and under the hood.

The low cost, size contacts terminate AWG to gauge wire (0.mm to.mm ). Closed entry socket (female) contacts featuring spring action fingers are protected by a stainless steel hood.

Silicone rear wire and internal peripheral interface seals allow the DTM to withstand moisture and fluids.

The series meets the same specifications as the DTM and DT but offers the designer the ability to use multiple gauge contacts, each with a amp continuous capacity, within a single shell.

3 Product Line Overview Deutsch DTM Series Deutsch DTM Series of transportation connectors feature a miniature contact with an enhanced design based on the world class, fieldproven Deutsch DT Series. The DTM is the connector to be used in harsh environmental applications where reliable signal circuits are critical to operating performance. Typical applications include on or around the engine, the transmission and under the hood. In fact, everywhere data signals or critical electronic circuits go, the field proven Deutsch design of the DTM will provide reliable peak connector performance. The low cost, size contacts terminate AWG to gauge wire (0.mm to.mm ). Closed entry socket (female) contacts featuring spring action fingers are protected by a stainless steel hood. This allows for positive aial alignment while mating and prevents probe damage during testing. Thermoplastic housings offer a wide operating temperature range ( 0 C to + 0 C). Silicone rear wire and internal peripheral interface seals allow the DTM to withstand moisture and fluids. Deutsch DT Series Deutsch DTP Series Building on both the DT and DTM design strengths, the DTP connector line was developed to fill the need for higher amperage, multipin, inepensive connectors. The series meets the same specifications as the DTM and DT but offers the designer the ability to use multiple gauge contacts, each with a amp continuous capacity, within a single shell. Based on the DTM overall design, it offers the protected interfacial seal located within the receptacle shell. Standard multiseal grommet is used in both the plug and receptacle. Currently available in two and four pin configurations. Deutsch DT Bussed Series These standard DT receptacle shells feature internal pin type contact buss bar arrangements that allow common connections from to size contacts. Buss bars are available in standard nickel or gold to match common Deutsch Industrial contacts. Other features include the use of standard DT plugs to mate with these environmental receptacles. Plugs with any Deutsch modification are intermatable. Deutsch DTHD Series MATERIAL SPECIFICATIONS Plug/Receptacle Shell: Thermoplastic Wedge: Thermoplastic Grommet: Silicone Rubber Contacts Pin: Socket: Finish: Sealing Plugs Thermoplastic: (All sizes) Copper Alloy Copper Alloy Nickel (optional gold) Plated GENERAL SPECIFICATIONS Dielectric Withstanding Voltage Current leakage less than milliamps at 00 VAC Insulation Resistance: 000 megohms minimum at 0 C. Current Rating (Contact current 0 C (continuous) Size :. amps Size : amps Size : amps Size : 0 amps Size : 00 amps Thermal Cycle: No cracking, chipping or leaking after test cycles from 0 C to + 0 C. Durability: No electrical or mechanical defects after 00 cycles of engagement and disengagement. CONTACT CONTACT RESISTANCE WIRE GAUGE AWG(mm ) (.0) (.0) (.0) (.0) (.0) Test Current (Amps) Resistance (mv) Solids Resistance (mv) Stamped & Formed (.0) 0 00 (.0) 0 00 (.0) 0 00 (.0) (.0) 0 (.0) N/A 0 N/A (.0) 00 0 N/A Deutsch DT Series of environmentallysealed, connectors are designed specifically for cable to cable applications on the engine or transmission, under the hood, on the chassis or in the cab. Where signal level circuits in harsh environmental conditions, where even a small degradation in connection may be critical, the Deutsch DT Series general purpose connectors will provide the reliability and performance at the lowest cost. Thermoplastic ( 0 C to + 0 C rated) housings and silicone seals are used to allow the connector to withstand conditions of etreme temperature and moisture. The connector may be employed with either solidcopper crimp type contacts for critical circuits or budgetminded stamped and formed contacts. In either selection, the spring action is designed in the socket and shrouded by a stainless steel hood that provides closed entry for positive aial alignment during mating, and eliminates probe damage from occurring. Contact insertion and withdrawal require no special tools and are retained in locked position by dielectic fingers, molded as an integral part of the housing. Secondary locks are assembled at the mating interfaces. If by chance the secondary locks are not properly seated during assembly, they will be pressed into locked position during the mating of the connector. Deutsch developed the DTHD Series for those applications requiring a complete, environmentally sealed, single power circuit termination. DTHD plugs and receptacles can be permanently assembled with thermoplastic end caps that prevent removal of the silicone wire seal grommets. Designed for diesel engine, electronic fuel injectors, automatic transmissions, ABS brakes and other applications that involve fuel and oil eposure. These end caps provide the additional reliability required for critical wiring circuits. Submersion: Properly wired and mated connection will withstand immersion under three feet of water without loss of electronic qualities or leakage. Fluid Resistance: Connectors show no damage when eposed to most fluids used in industrial applications. Vibration: No unlocking or unmating and ehibits no mechanical or physical damage after sinusoidal vibration levels of G s at 0 to 00 Hz in each of the three mutually perpendicular planes. No electrical discontinuities longer than microsecond. Temperature: Operative at temperatures from 0 C to + 0 C. Continuous at rated current. Contact Retention: Contacts withstand a minimum load of: lbs (9N) for size lbs (N) for size 0 lbs (N) for size lbs (N) for size lbs (N) for size CONTACT # # # # # WIRE SEALING RANGE RECOMMENDED WIRE INSULATION O.D. NSEAL.0.0 (..0).0. (..)..0 (.0.).. (..0).0.9 (..) ESEAL N/A.0.0 (..0).09. (..0) N/A N/A DT Series Manual #0.indd //0 :: PM

4 PART NUMBERING SYSTEM (DTM) DTM 0 S * **** DTM Series Size Contacts Series Prefi 0 = Receptacle 0 = Plug Number of Contacts Special Modifications Polarizing Position (If Applicable) 0 + Only Contact Type size size size P = Pin Receptacle Only S = Socket Plug Only PART NUMBERING SYSTEM (DT & DT Bussed) DT 0 S * **** Series Prefi 0 = Receptacle 0 = Plug Number of Contacts Special Modifications Polarizing Position (If Applicable) Contact Type P = Pin Receptacle Only S = Socket Plug Only PART NUMBERING SYSTEM (DTP) DTP 0 S * **** size size size DT & DT BUSSED Series Size Contacts size size size Series Prefi Special Modifications Polarizing Position 0 = Receptacle (If Applicable) 0 = Plug Number of Contacts Contact Type P = Pin Receptacle Only S = Socket Plug Only size size size PART NUMBERING SYSTEM (DTHD) DTHD 0 S **** DTP Series Size Contacts Series Prefi 0 = Receptacle 0 = Plug Special Modifications size size Single Terminal Contact Size = Size = Size Contact Style P = Pin Receptacle Only S = Socket Plug Only DTHD Series Size, & = Size size size size DT Series Manual #0.indd //0 :: PM

5 DT Series BUSSED Arrangements Standard DT Receptacles Bussed to Customer Specifications PIN PIN PIN PIN PIN PIN CONTACTS AND APPLICATION DATA Solid Contacts * See Envelope Print Consult factory for alternate finishes. Socket PIN SOLID CONTACT PART NUMBERS SOCKET 00** 00** 00** 0** 00** 09** 00** 0** 000** 00** 000** 00** Solid Contacts INSPECTION HOLE WIRE AWG (mm ) (0.0) 0 (.0 0.0) (.0) (.0.0) 0 (.0.0) (.0) RECOMMENDED STRIP LENGTH INCHES (mm).. (.9.).0. (..9).0. (..9).. (..).0.9 (0.9.0).0.9 (0.9.0) MIN CONTACT RETENTION LBS (N) Stamped and Formed Contacts Pin (9) 0 () () () REF CRIMP TENSILE LBS (N) 00 () MAX RATED AMPS AT 0 C CONTINUOUS. (9) (9) 0 () 0 ( ) (00) 0 Socket Pin INSPECTION HOLE PIN PIN 0 9 PIN Arrangements shown are currently available. For additional arrangements contact factory. ALL PART NUMBERS ARE FOR BLACK MAX CURRENT RATINGS PIN = AMPS PIN = 9 AMPS PIN = AMPS PIN = AMPS PIN = AMPS PIN = AMPS PIN = AMPS PIN = AMPS PIN = 9 AMPS PIN = AMPS NICKEL BUSS P/N DT0PEP DT0PEP DT0PEP DTPBP0 DT0PBPO DT0PBP0 DT0P*** DT0PBP0 DT0PBP0 DT0PBP00 GOLD BUSS P/N DT0PEP DT0PEP DT0PEP DT0PBP0 DT0PBPO9 DT0PBP0 DT0P*** DT0PBP0 DT0PBP0 DT0PBP0 PLEASE CONSULT FACTORY FOR AVAILABILITY AND ALTERNATE KEYING MATING PLUG P/N DT0S**** DT0S**** DT0S**** DT00SB**** DT00SB**** DT00SB**** DT0S**** DT0SB**** DT0SB**** DT0SB**** Stamped & Formed Contacts STAMPED & FORMED CONTACT PART NUMBERS PIN SOCKET 000** 00** 000** 00** N/A 00** 000** 00** 000** 00** 000** 00** 000** 00** 000** 00** 0009** 009** 00** 0** N/A 0** 000** 0** 000** 0** CARRIER STRIP IDENTIFICATION WIRE AWG (mm) (.0 0.) (.0 0.) (.0 0.) (.0.) (.0.) (.0.) (.0 0.0) (.0.) (.0.) (..0) (..0) (.0.0) 0 (.0.0) WIRE INSULATION O.D. RANGE.0. (.9.).0.0 (.0.).0. (.9.).09.0 (..).09.0 (..).0.0 (.9.) 0.00 (.0.).0.0 (.9.).0.0 (.9.).0.0 (.9.).0.0 (.9.).. (..).0. (..) RECOMMENDED STRIP LENGTH INCHES (mm).0.0 (..0).0.0 (..0).0.0 (..0).0.0 (..0).0.0 (..0).0.0 (..0).0.0 (..0).0.0 (..0).0.0 (..0).. (..).. (..).. (..99).. (..99) MIN CONT. RETENTION LBS (N) ** For proper dies and stamped & formed crimp dimensions See Envelope Size Consult factory for alternate finishes Size Size 00000, Size Size Size (9) (9) (9) 0 () 0 () REF CRIMP TENSILE LBS (N) 0 (9 ) 0 (9 ) 0 (9 ) ( ) 0 () 0 () MAX RATED AMPS AT 0 C CONTINUOUS... 9 DT Series Manual #0.indd //0 ::9 PM

LOCKING FINGERS CONTACT Contact Retention System (DTHD) Rquired Removal Tool (See page ) Assembly Contact Insertion (DTM, DT, DTP) UNLOCKED POSITION CONTACT INSERTION CONTACT LOCKED POSITION Contact

6 LOCKING FINGERS CONTACT Contact Retention System (DTHD) Rquired Removal Tool (See page ) Assembly Contact Insertion (DTM, DT, DTP) UNLOCKED POSITION CONTACT INSERTION CONTACT LOCKED POSITION Contact Insertion Procedure TOOL INSERTED TO UNLOCK CONTACT TOOL AND CONTACT REMOVED. Grasp crimped contact approimately.0 (.mm) behind the contact barrel.. Hold connector with rear grommet facing you.. Push contact straight into connector grommet until a click is felt. A slight tug will confirm that it is properly locked in place. Contact Insertion System (DTM/DT/DTP). Once all contacts are in place, insert orange wedge: receptacles with half holes aligning with contacts. Plugs with contacts aligning behind full holes. The orange wedge will snap into place. CONTACT NOTE: The receptacle is shown use the same procedure for plug. LOCKING FINGER UNLOCKED POSITION CONTACT INSERTION CONTACT LOCKED IN POSITION Contact Removal Contact Removal Procedure (DTM/DT/DTP) SCREW DRIVER INSERTED TO UNLOCK CONTACT CONTACT REMOVED. Remove orange wedge using needlenose pliers to pull wedge straight out.. To remove the contacts, gently pull wire backwards, while at the same time releasing the locking finger by moving it away from the contact with a screwdriver.. Hold the rear seal in place, as removing the contact will displace the seal. 0 DT Series Manual #0.indd //0 :: PM

application requirements where wires are

(.0) 00 DT,,,, Plastic Gray DTHD Removal

0) 0000 DT Cavity Only Plastic Gray PART

7 DT Mounting Clips Metal Mounting Clips To meet the application requirements where wires are to be protected, the DT Series may be supplied with boot adaptors. These will accept shaped boots / sleeves or shrink tubing. Parts for standard or thin wall wire are available. Shrink Boot Adaptor Modification Numbers Part Number Plugs Part Number Receptacles Wire Sealing Range: Standard.mm.mm wire insulation diameter Thin wall.mm wire insulation diameter Number of Ways Basic Part Number DT0S Grey Std. Thin Wall E00 CE0 Std. EP Black Thin Wall CE Number of Ways Basic Part Number DT0P Grey Thin Std. Wall E00 CE0 Std. EE Black Thin Wall CE09 00 (Thru Hole) 0000 (Thru Hole) 0000 (Snap Fit) 000 (W/Self Mounting Stud) DT0S DT0S DT0S E00 E00 E00 CE0 CE0 CE0 EP EP EP CE CE CE DT0P DT0P DT0P E00 E00 E00 CE0 CE0 CE0 EE EE EE CE09 CE09 CE09 Metal Mounting Clips Part Number Used On Material Hole O.D. in. (mm) Part Number Plastic Mounting Clips Used On Material Color DT0SA DT0SA E00 E00 CE0 CE0 EP EP CD CD DT0PA DT0PA E00 E00 CE0 CE0 EE EE CE09 CE DT,,,,. (.0) 00 DT,,,, Plastic Gray DTHD Removal Tools Sealing Plugs DT,,,,. (.0) 0000 DT Cavity Only Plastic Gray PART NO NORMAL WIRE SEALS (N) WIRE RANGE AWG 0 EXTRA THIN WALL WIRE SEALS (E) PART NO WIRE RANGE AWG 0 CONTACT SEALING PLUG PART NO DT,,,, DT cavity only DT cavity only w/zinc Plating w/zinc Plating. (.0). (.0). (.) 0000 DT,,,, Plastic Black DT Series Manual #0.indd //0 :: PM

Back Shells The Deutsch range of Back Shells is designed to snap fi onto the full range of standard DT connectors (i.e. without end cap).

Back Shells They are available for both plugs and receptacles and the options include straight (0 0 ) and right angled ( 0 ) adaptors for,,,, and way, additionally a version equipped with strain

/ black Operating Temperatures: 0 to 0 C IP rating: IP0 Handling Temperature: to 0 C Envelope Dimensions (mm) Connector Outlet Strain Relief a b L H Item No. Part No.

000,0,0,0,0 0 0000,0,0,0,0 0 00 DT0P 0,0,0 9, 0 000 0,0,0 9, 0 000,0,0,0,0 0 000,0,0,0,0 0 000 DT0S 0,0,0,0 0 000 0,0,0,0 0 000,0,0,0,0 0 000,0,0,0,0 0 000 DT0P 0,0,,0 0 00 0,0,,0 0 000,0,,0 0,0 0

0,0 0 00 L Tube Size by Connector and Additional Length (mm) needed L L L F P F T 0 0 Tube size by connector and additional length (mm) needed Connector DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P /

8 Back Shells The Deutsch range of Back Shells is designed to snap fi onto the full range of standard DT connectors (i.e. without end cap). The innovative design allows each unit to accommodate several different sizes of slit or unslit corrugated tubes. Back Shells They are available for both plugs and receptacles and the options include straight (0 0 ) and right angled ( 0 ) adaptors for,,,, and way, additionally a version equipped with strain relief features,, and way for jacked cables. Material: PA. / black Operating Temperatures: 0 to 0 C IP rating: IP0 Handling Temperature: to 0 C Envelope Dimensions (mm) Connector Outlet Strain Relief a b L H Item No. Part No. DT0P 0,0,0, ,0,0, 0 0,0,0 0,0,0 0 00,0,0 0,0, DT0S 0,0,0, ,0,0, 0 00,0,0,0,0 0 00,0,0,0, DT0P 0,0,0, ,0,0, 0 000,0,0,0,0 0 00,0,0,0, DT0S 0,0,0, ,0,0, ,0,0,0, ,0,0,0, DT0P 0,0,0 9, ,0,0 9, 0 000,0,0,0, ,0,0,0, DT0S 0,0,0, ,0,0, ,0,0,0, ,0,0,0, DT0P 0,0,, ,0,, ,0,,0 0, ,0,,0 0, DT0S 0,,0, ,,0, 0 00,,0,0 0, ,,0,0 0, DT0P 0,,0, ,,0, 0, DT0S 0,,, ,, 9, 9, DT0P 0,0,, 0 090,0,,0 0, DT0S 0,0,0, 0 00,0,0, 0, L Tube Size by Connector and Additional Length (mm) needed L L L F P F T 0 0 Tube size by connector and additional length (mm) needed Connector DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S Corrugated D Tube Details P X = Tube length needed for harness Connector DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S NW NW, NW, NW0 NW NW X +,0 X +,0 X +,0 9,, Ribs to be used for tube mounting* X +,0 X +,0 X +,0 0,0, * The corrugated tube must be placed into the ribs as per the above table. D NW F P F T Pull Off Strength** X + 0,0 X +, X + 0,0 X +,0 X +,0,, Connector DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S DT0P / DT0S 0 / 0 0 / 0 0 / 0 0 / 0 0 / 0 0 / 0 0 / 0 0 / 0 0 / 0 / 0 0 / 0 / 0 ** Valid for unslit corrugated tubes. Follow also connector mounting instruction: no force must apply to wires and connector to maintain continuous tightness of the connection. X +,0 X +,0 X+,0 X +,0 X +,,0, F P (N) X +,0 X +,0 X +,0,, F P (N) X + 0,0,, NW NW, NW, NW0 NW NW a b Receptacle 0 0 a b Receptacle 0 H a b Plug 0 0 a b Plug 0 H P Tube details (sectional view) Rib No.: Strain Relief DT Series Manual #0.indd //0 ::9 PM

DT Connectors. Features. Connector

DT Connectors. Features. Connector DT Connectors DEUTSCH DT Series connectors offer field proven reliability and rugged quality. The DT design strengths include optional flange mounting, multi-pin arrangements, lower cost, and design flexibility.